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5

n

  

An  extension  cord  should  not  be  used  unless
absolutely  necessary. 

Use  of  improper  extension 

cord could result in a risk of fire and electric shock. If
extension cord must be used, make sure:

  a.  That  pins  on  plug  of  extension  cord  are  the

 

same  number,  size  and  shape  as  those  of

 

plug on charger.

  b.  That  extension  cord  is  properly  wired  and  in

 

good electrical condition;

  c.  That  wire  size  is  large  enough  for  AC  ampere

 

rating of charger.

n

  

Do not operate charger with a damaged cord or plug, 

which could cause shorting and electric shock. If dam-
aged, have the charger replaced by an authorised service 
agent.

n

  

Do not operate charger if it has received a sharp blow, 
been dropped or otherwise damaged in any way. 

Take 

it to an authorised service agent for electrical check to
determine if the charger is in good working order. 

n

  

Do not disassemble charger. 

Take it to an authorised 

service agent when service or repair is required. Incorrect 
reassembly may result in a risk of electric shock or fire.

n

  

Unplug  charger  from  outlet  before  attempting 
any  maintenance  or  cleaning  to  reduce  the  risk  of
electric shock.

n

  

Disconnect  charger  from  the  power  supply  when 
not in use. 

This will reduce the risk of electric shock or 

damage to the charger if metal items should fall into the 
opening. It also will help prevent damage to the charger 
during a power surge.

Risk of electric shock. 

Do not touch uninsulated portion 

of output connector or uninsulated battery terminal.

n

  

Save  these  instructions. 

Refer  to  them  frequently 

and  use  them  to  instruct  others  who  may  use  this 
tool.  If  you  loan  someone  this  tool,  loan  them  these 
instructions also to prevent misuse of the product and
possible injury.

n

  

The appliance is not intended for use by young chil-
dren or infirm persons without supervision.

n

  

Young children should be supervised to ensure that 
they do not play with the appliance/charger.

SAFETY RULES FOR CHARGER

WARNING:

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals 
known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints
• crystalline silica from bricks and cement and other masonry products
• arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to 
these chemicals: work in a well ventilated area and work with approved safety equipment, such as those dust masks 
that are specially designed to filter out microscopic particles. 

WARNING!

READ  AND  UNDERSTAND  ALL  INSTRUCTIONS.

Failure to follow all instructions listed below, may result in 
electric shock, fire and/or serious personal injury.

n

  

Before using battery charger,

 read all instructions and 

cautionary markings in this manual, on battery charger, 
battery and product using battery to prevent misuse of 
the products and possible injury or damage.

CAUTION: 

To  reduce  the  risk  of  electric  shock  or  damage  to 
the  charger  and  battery,  charge  only  nickel-cadmium
rechargeable batteries as specifically designated on your 
charger. Other types of batteries may burst, causing per-
sonal injury or damage.

n

  

Do not use charger outdoors or expose to wet or damp 
conditions. 

Water entering charger will increase the risk 

of electric shock.

n

  

Use of an attachment not recommended or sold by the 
battery charger manufacturer may result in a risk of 
fire, electric shock or injury to persons. 

Following this 

rule will reduce the risk of electric shock, fire or serious 
personal injury.

n

  

Do not abuse cord or charger. 

Never use the cord to 

carry the charger. Do not pull the charger cord rather than 
the plug when disconnecting from receptacle. Damage 
to the cord or charger could occur and create an electric 
shock hazard. Replace damaged cords immediately.

n

  

Make sure cord is located so that it will not be stepped 
on, tripped over, come in contact with sharp edges 
or moving parts or otherwise subjected to damage or 
stress.

 This will reduce the risk of accidental falls, which 

could cause injury and damage to the cord, which could 
result in electric shock.

n

  

Keep  cord  and  charger  away  from  heat  to  prevent
damage to housing or internal parts.

n

  

Do not let gasoline, oils, petroleum-based products 
etc. come in contact with plastic parts. 

They contain 

chemicals that can damage, weaken or destroy plastic.   

Summary of Contents for CCG180L

Page 1: ... s high standard for dependability ease of operation and operator safety When properly cared for it will give you years of rugged trouble free performance WARNING To reduce the risk of injury the user must read and understand the operator s manual before using this product Thank you for buying a Ryobi product BATTERIES AND CHARGERS SOLD SEPARATELY ...

Page 2: ...pendability have been given top priority in the design of this product making it easy to maintain and operate n Introduction 2 n General Safety Rules 3 4 n Specific Safety Rules 4 n Safety Rules for Charger 5 n Symbols 6 7 n Features 8 9 n Assembly 9 n Operation 10 13 n Maintenance 14 n Service 16 TABLE OF CONTENTS ...

Page 3: ... at all times Proper footing and balance enable better control of the tool in unexpected situations n Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions n Do not use on a ladder or unstable support Stable footing on a solid surface enables better control of the tool in unexpected situations TOOL USE...

Page 4: ... qualified re pair personnel Service or maintenance performed by unqualified personnel may result in a risk of injury n Never use a battery that has been dropped orreceived a sharp blow A damaged battery is subject to explo sion Properly dispose of a dropped or damaged battery immediately n Batteries vent hydrogen gas and can explode in the presence of a source of ignition such as a pilot light To...

Page 5: ...harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as t...

Page 6: ...r s manual before using this product Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product Precautions that involve your safety Failure to keep your hands away from the blade will result in serious personal injury Failure to keep your hands away from the blade will result in serious personal injury Failure to keep your hand...

Page 7: ...tially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Without Safety Alert Symbol Indicates a situation that may result in property damage WARNING To avoid serious personal injury do not attempt to use this product until you read thoroughly and understand completely the operator s manual Save this operator s manual and review frequently for continuing safe ...

Page 8: ...olt DC Charger Input 240 V 50 Hz AC only Charge Rate 1 Hour Capacity Standard 300g cartridge Flow rate 30 390 mm min SWITCH LOCK SWITCH TRIGGER CARRIAGE FRAME PUNCTURE TOOL PLUNGER ROD CAULKING GUN VARIABLE SPEED SELECTOR PLUNGER ROD HANDLE Fig 1 ...

Page 9: ...m the tube s nozzle ELECTRONIC OVERLOAD PROTECTION An electronic overload protection feature causes the motor to automatically shut down if too much pressure is exerted on the caulk tube AUTO SHUT OFF When the caulk tube is empty the auto shut off feature will cause the motor to shut off ASSEMBLY UNPACKING This product has been shipped completely assembled n Carefully remove the tool and any acces...

Page 10: ...ode n Green LED on Fully charged and in maintenance charge mode n Green LED on When battery pack is inserted intocharger indicates hot battery pack or that battery pack is out of normal temperature range n Yellow and Green LEDs on Deeply discharged ordefective battery pack n No LED on Defective charger or battery pack CHARGING THE BATTERY PACK Battery packs for this tool are shipped in a low charg...

Page 11: ... attempting to recharge When the battery pack becomes discharged and is hot this will cause the green LED to come on instead of the red LED After 30 minutes reinsert the battery pack in the charger If the green LED continues to remain on return battery pack to your nearest Ryobi Authorised Service Centre for checking or replacing OPERATION NOTE This situation only occurs when continuous use of the...

Page 12: ...ol to remove any hardened material from the tip NOTE An inner seal is usually found only in cardboard caulk tubes n While holding the caulking gun steady with one hand pull the handle of the plunger rod away from the caulking gun Continue pulling until plunger base reaches the back of the carriage frame n Load the caulk tube into the carriage frame making sure it is well seated at both ends ELECTR...

Page 13: ...if necessary than to apply too much and attempt to remove the excess n Carefully move the caulking gun at an even pace along the gap to be filled as you continue to depress the switch trigger Make sure the caulk comes in full contact with both application surfaces If necessary use your finger to gently press the caulk into a corner or crack NOTE The best fill is usually achieved by pushing the cau...

Page 14: ...attery pack removed from the tool For battery storage longer than 30 days n Store the battery pack where the temperature is below 27 C n Store battery packs in a discharged condition WARNING Upon removal cover the battery pack s termi nals with heavy duty adhesive tape Do not at tempt to destroy or disassemble battery pack or remove any of its components Nickel cadmium batteries must be recycled o...

Page 15: ...e neglect abuse or used for a purpose for which it was not designed or is not suited and no repairs alterations or modifications have been attempted by other than an Authorised Service Agent This guarantee will not apply if the tool is damaged by accident or if repairs arise from normal wear and tear The Company accepts no additional liability pursuant to this guarantee for the costs of travelling...

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