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4

Know your power tool. Read operator’s manual care-
fully.  Learn  its  applications  and  limitations,  as  well 
as the specific potential hazards related to this tool. 

Following this rule will reduce the risk of electric shock, 
fire or serious injury.

Always  wear  safety  glasses  with  side  shields.

Everyday glasses have only impact resistant lenses. They 
are NOT safety glasses. Following this rule will reduce 
the risk of eye injury.

Protect your hearing. Wear hearing protection during 
extended periods of operation.

 Following this rule will 

reduce the risk of serious personal injury.

Keep hands out of the plunger and plunger rod area 
of the caulking gun. 

Fingers can be pinched between 

the tube holder and the plunger.

n

 

Maintain labels and nameplates.

 These carry important 

information. If unreadable or missing, contact an autho-
rised service centre for a replacement.

n

 

Battery tools do not have to be plugged into an elec-
trical outlet; therefore, they are always in operating 
condition.  Be  aware  of  possible  hazards  when  not 
using your battery tool or when changing accessories. 

Following this rule will reduce the risk of electric shock, 
fire or serious personal injury.

n

 

Do not place battery tools or their batteries near fire 
or heat.

 This will reduce the risk of explosion and pos-

sibly injury.

SERVICE

Tool service must be performed only by qualified re-
pair personnel. 

Service or maintenance performed by 

unqualified personnel may result in a risk of injury.

Never use a battery that has been dropped orreceived 
a sharp blow. 

A damaged battery is subject to explo-

sion. Properly dispose of a dropped or damaged battery 
immediately.

Batteries vent hydrogen gas and can explode in the 
presence of a source of ignition, such as a pilot light. 

To reduce the risk of serious personal injury, never use 
any cordless product in the presence of open flame. An 
exploded  battery  can  propel  debris  and  chemicals.  If 
exposed, flush with water immediately.

Do not charge battery tool in a damp or wet location. 

Following this rule will reduce the risk of electric shock.

For best results, your battery tool should be charged in 
a location where the temperature is more than 0°C but 
less than 37°C. Do not store outside or in vehicles.

Under extreme usage or temperature conditions, bat-
tery leakage may occur. If liquid comes in contact with 
your skin, wash immediately with soap and water, then 
neutralize with lemon juice or vinegar. If liquid gets 
into your eyes, flush them with clean water for at least 
10 minutes, then seek immediate medical attention. 

Following this rule will reduce the risk of serious personal 
injury.

When servicing a tool, use only identical replacement 
parts. Follow instructions in the Maintenance section 
of this manual.

 Use of unauthorised parts or failure to fol-

low Maintenance Instructions may create a risk of shock 
or injury.

GENERAL SAFETY RULES

SPECIFIC SAFETY RULES

Summary of Contents for CCG180L

Page 1: ... s high standard for dependability ease of operation and operator safety When properly cared for it will give you years of rugged trouble free performance WARNING To reduce the risk of injury the user must read and understand the operator s manual before using this product Thank you for buying a Ryobi product BATTERIES AND CHARGERS SOLD SEPARATELY ...

Page 2: ...pendability have been given top priority in the design of this product making it easy to maintain and operate n Introduction 2 n General Safety Rules 3 4 n Specific Safety Rules 4 n Safety Rules for Charger 5 n Symbols 6 7 n Features 8 9 n Assembly 9 n Operation 10 13 n Maintenance 14 n Service 16 TABLE OF CONTENTS ...

Page 3: ... at all times Proper footing and balance enable better control of the tool in unexpected situations n Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions n Do not use on a ladder or unstable support Stable footing on a solid surface enables better control of the tool in unexpected situations TOOL USE...

Page 4: ... qualified re pair personnel Service or maintenance performed by unqualified personnel may result in a risk of injury n Never use a battery that has been dropped orreceived a sharp blow A damaged battery is subject to explo sion Properly dispose of a dropped or damaged battery immediately n Batteries vent hydrogen gas and can explode in the presence of a source of ignition such as a pilot light To...

Page 5: ...harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as t...

Page 6: ...r s manual before using this product Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product Precautions that involve your safety Failure to keep your hands away from the blade will result in serious personal injury Failure to keep your hands away from the blade will result in serious personal injury Failure to keep your hand...

Page 7: ...tially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Without Safety Alert Symbol Indicates a situation that may result in property damage WARNING To avoid serious personal injury do not attempt to use this product until you read thoroughly and understand completely the operator s manual Save this operator s manual and review frequently for continuing safe ...

Page 8: ...olt DC Charger Input 240 V 50 Hz AC only Charge Rate 1 Hour Capacity Standard 300g cartridge Flow rate 30 390 mm min SWITCH LOCK SWITCH TRIGGER CARRIAGE FRAME PUNCTURE TOOL PLUNGER ROD CAULKING GUN VARIABLE SPEED SELECTOR PLUNGER ROD HANDLE Fig 1 ...

Page 9: ...m the tube s nozzle ELECTRONIC OVERLOAD PROTECTION An electronic overload protection feature causes the motor to automatically shut down if too much pressure is exerted on the caulk tube AUTO SHUT OFF When the caulk tube is empty the auto shut off feature will cause the motor to shut off ASSEMBLY UNPACKING This product has been shipped completely assembled n Carefully remove the tool and any acces...

Page 10: ...ode n Green LED on Fully charged and in maintenance charge mode n Green LED on When battery pack is inserted intocharger indicates hot battery pack or that battery pack is out of normal temperature range n Yellow and Green LEDs on Deeply discharged ordefective battery pack n No LED on Defective charger or battery pack CHARGING THE BATTERY PACK Battery packs for this tool are shipped in a low charg...

Page 11: ... attempting to recharge When the battery pack becomes discharged and is hot this will cause the green LED to come on instead of the red LED After 30 minutes reinsert the battery pack in the charger If the green LED continues to remain on return battery pack to your nearest Ryobi Authorised Service Centre for checking or replacing OPERATION NOTE This situation only occurs when continuous use of the...

Page 12: ...ol to remove any hardened material from the tip NOTE An inner seal is usually found only in cardboard caulk tubes n While holding the caulking gun steady with one hand pull the handle of the plunger rod away from the caulking gun Continue pulling until plunger base reaches the back of the carriage frame n Load the caulk tube into the carriage frame making sure it is well seated at both ends ELECTR...

Page 13: ...if necessary than to apply too much and attempt to remove the excess n Carefully move the caulking gun at an even pace along the gap to be filled as you continue to depress the switch trigger Make sure the caulk comes in full contact with both application surfaces If necessary use your finger to gently press the caulk into a corner or crack NOTE The best fill is usually achieved by pushing the cau...

Page 14: ...attery pack removed from the tool For battery storage longer than 30 days n Store the battery pack where the temperature is below 27 C n Store battery packs in a discharged condition WARNING Upon removal cover the battery pack s termi nals with heavy duty adhesive tape Do not at tempt to destroy or disassemble battery pack or remove any of its components Nickel cadmium batteries must be recycled o...

Page 15: ...e neglect abuse or used for a purpose for which it was not designed or is not suited and no repairs alterations or modifications have been attempted by other than an Authorised Service Agent This guarantee will not apply if the tool is damaged by accident or if repairs arise from normal wear and tear The Company accepts no additional liability pursuant to this guarantee for the costs of travelling...

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