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onindicates  battery  pack  is  fully  charged  and  charger 
isin maintenance charge mode. 

 

NOTE:

 The green LED will remain on until thebattery pack 

is removed from the charger or charger isdisconnected 
from the power supply.

If both yellow and green LEDs come on, this indicates 
a  deeply  discharged  or  defective  battery  pack.Allow 
the  battery  pack  to  remain  in  the  charger  for  15  to  30 
minutes. When the battery pack reaches normalvoltage 
range,  the  red  LED  should  come  on.  If  the  red  LED 
does not come on after 30 minutes, this mayindicate a 
defective battery pack and should bereplaced.

After  normal  usage,  a  minimum  of  1  hour  of  charging 
time is required to fully recharge battery pack. 

The battery pack will become slightly warm to the touch 
while  charging.  This  is  normal  and  does  notindicate  a 
problem.

Do not place the charger and battery pack in an area of 
extreme heat or cold. They will work best at normal room 
temperature. 

 

NOTE: 

The charger and battery pack should be placed 

in a location where the temperature is more than 0°C but 
less than 37°C.

When batteries become fully charged, unplug thecharger 
from power supply and remove the battery pack.

CHARGING A HOT BATTERY PACK

When  using  the  tool  continuously,  the  batteries  in  the 
battery pack will become hot. You should let a hot battery 
pack  cool  down  for  approximately  30  minutes  before 
attempting  to  recharge.  When  the  battery  pack  becomes 
discharged  and  is  hot,  this  will  cause  the  green  LED  to 
come on instead of the red LED. After 30 minutes, reinsert 
the battery pack in the charger. If the green LED continues 
to  remain  on,  return  battery  pack  to  your  nearest  Ryobi 
Authorised Service Centre for checking or replacing.

OPERATION

NOTE: 

This situation only occurs when continuous use of 

the  tool  causes  the  batteries  to  become  hot.  It  does  not 
occur under normal circumstances. Refer to

 “CHARGING 

A  COOL  BATTERY  PACK”

  for  normal  recharging  of 

batteries. If the charger does not charge your battery pack 
under normal circumstances, return both the battery pack 
and  charger  to  your  nearest  Ryobi  Authorised  Service 
Centre for electrical check.

TO INSTALL BATTERY PACK

See Figure 4.

Lock the switch trigger by sliding the switch lock up.

Place the battery pack on the tool.

Make sure the latches on each side of the battery pack 
snap into place and the battery pack is secured on the 
tool before beginning operation.

  

CAUTION:

When placing battery pack in the tool, be sure raised rib 
on battery pack aligns with the bottom of the caulking 
gun and latches into place properly. Improper installa-
tion of the battery pack can cause damage to internal 
components.

TO REMOVE BATTERY PACK

See Figure 4.

Lock the switch trigger by sliding the switch lock up.

Depress the latches on the side of battery pack.

Remove the battery pack from the tool.

Fig. 3

CHARGER 

ACR1800

BATTERY PACK

 

Fig. 4

DEPRESS LATCHES TO 

RELEASE BATTERY PACK

BATTERY PACK

LATCHES

Summary of Contents for CCG180L

Page 1: ... s high standard for dependability ease of operation and operator safety When properly cared for it will give you years of rugged trouble free performance WARNING To reduce the risk of injury the user must read and understand the operator s manual before using this product Thank you for buying a Ryobi product BATTERIES AND CHARGERS SOLD SEPARATELY ...

Page 2: ...pendability have been given top priority in the design of this product making it easy to maintain and operate n Introduction 2 n General Safety Rules 3 4 n Specific Safety Rules 4 n Safety Rules for Charger 5 n Symbols 6 7 n Features 8 9 n Assembly 9 n Operation 10 13 n Maintenance 14 n Service 16 TABLE OF CONTENTS ...

Page 3: ... at all times Proper footing and balance enable better control of the tool in unexpected situations n Use safety equipment Always wear eye protection Dust mask non skid safety shoes hard hat or hearing protection must be used for appropriate conditions n Do not use on a ladder or unstable support Stable footing on a solid surface enables better control of the tool in unexpected situations TOOL USE...

Page 4: ... qualified re pair personnel Service or maintenance performed by unqualified personnel may result in a risk of injury n Never use a battery that has been dropped orreceived a sharp blow A damaged battery is subject to explo sion Properly dispose of a dropped or damaged battery immediately n Batteries vent hydrogen gas and can explode in the presence of a source of ignition such as a pilot light To...

Page 5: ...harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks and cement and other masonry products arsenic and chromium from chemically treated lumber Your risk from these exposures varies depending on how often you do this type of work To reduce your exposure to these chemicals work in a well ventilated area and work with approved safety equipment such as t...

Page 6: ...r s manual before using this product Eye Protection Always wear safety goggles or safety glasses with side shields and a full face shield when operating this product Precautions that involve your safety Failure to keep your hands away from the blade will result in serious personal injury Failure to keep your hands away from the blade will result in serious personal injury Failure to keep your hand...

Page 7: ...tially hazardous situation which if not avoided may result in minor or moderate injury CAUTION Without Safety Alert Symbol Indicates a situation that may result in property damage WARNING To avoid serious personal injury do not attempt to use this product until you read thoroughly and understand completely the operator s manual Save this operator s manual and review frequently for continuing safe ...

Page 8: ...olt DC Charger Input 240 V 50 Hz AC only Charge Rate 1 Hour Capacity Standard 300g cartridge Flow rate 30 390 mm min SWITCH LOCK SWITCH TRIGGER CARRIAGE FRAME PUNCTURE TOOL PLUNGER ROD CAULKING GUN VARIABLE SPEED SELECTOR PLUNGER ROD HANDLE Fig 1 ...

Page 9: ...m the tube s nozzle ELECTRONIC OVERLOAD PROTECTION An electronic overload protection feature causes the motor to automatically shut down if too much pressure is exerted on the caulk tube AUTO SHUT OFF When the caulk tube is empty the auto shut off feature will cause the motor to shut off ASSEMBLY UNPACKING This product has been shipped completely assembled n Carefully remove the tool and any acces...

Page 10: ...ode n Green LED on Fully charged and in maintenance charge mode n Green LED on When battery pack is inserted intocharger indicates hot battery pack or that battery pack is out of normal temperature range n Yellow and Green LEDs on Deeply discharged ordefective battery pack n No LED on Defective charger or battery pack CHARGING THE BATTERY PACK Battery packs for this tool are shipped in a low charg...

Page 11: ... attempting to recharge When the battery pack becomes discharged and is hot this will cause the green LED to come on instead of the red LED After 30 minutes reinsert the battery pack in the charger If the green LED continues to remain on return battery pack to your nearest Ryobi Authorised Service Centre for checking or replacing OPERATION NOTE This situation only occurs when continuous use of the...

Page 12: ...ol to remove any hardened material from the tip NOTE An inner seal is usually found only in cardboard caulk tubes n While holding the caulking gun steady with one hand pull the handle of the plunger rod away from the caulking gun Continue pulling until plunger base reaches the back of the carriage frame n Load the caulk tube into the carriage frame making sure it is well seated at both ends ELECTR...

Page 13: ...if necessary than to apply too much and attempt to remove the excess n Carefully move the caulking gun at an even pace along the gap to be filled as you continue to depress the switch trigger Make sure the caulk comes in full contact with both application surfaces If necessary use your finger to gently press the caulk into a corner or crack NOTE The best fill is usually achieved by pushing the cau...

Page 14: ...attery pack removed from the tool For battery storage longer than 30 days n Store the battery pack where the temperature is below 27 C n Store battery packs in a discharged condition WARNING Upon removal cover the battery pack s termi nals with heavy duty adhesive tape Do not at tempt to destroy or disassemble battery pack or remove any of its components Nickel cadmium batteries must be recycled o...

Page 15: ...e neglect abuse or used for a purpose for which it was not designed or is not suited and no repairs alterations or modifications have been attempted by other than an Authorised Service Agent This guarantee will not apply if the tool is damaged by accident or if repairs arise from normal wear and tear The Company accepts no additional liability pursuant to this guarantee for the costs of travelling...

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