background image

Page 3

RULES FOR SAFE OPERATION

Safe operation of this power tool requires that you read and 
understand this operator's manual and all labels affixed to 
the tool. Safety is a combination of common sense, staying 
alert, and knowing how your bench grinder works.

READ ALL INSTRUCTIONS

n

   

KNOW  YOUR  POWER  TOOL.

 

Read  the  operator's 

manual carefully. Learn the applications and limitations 
as well as specific potential hazards related to this tool.

n  

GUARD AGAINST ELECTRICAL SHOCK

 

by prevent-

ing body contact with grounded surfaces. For example: 
pipes, radiators, ranges, refrigerator enclosures.

n

 KEEP GUARDS IN PLACE

 

and in working order. Never 

operate the tool with any guard or cover removed. Make 
sure all guards are operating properly before each use.

 

n

 REMOVE ADJUSTING KEYS AND WRENCHES.

  

Form 

habit of checking to see keys and adjusting wrenches are 
removed from tool before turning it on

.

n  

KEEP THE WORK AREA CLEAN.

 

Cluttered work areas 

and work benches invite accidents.

 

n  

AVOID  DANGEROUS  ENVIRONMENTS.

 

Do  not  use 

power  tools  near  gasoline  or  other  flammable  liquids, 
in damp or wet locations or expose them to rain. Keep 
work area well lighted.

n

 KEEP  CHILDREN  AND  VISITORS  AWAY. 

All  visitors 

should wear safety glasses and be kept a safe distance 
from work area.

 

n  

MAKE  WORKSHOP  CHILDPROOF

  with  padlocks, 

master switches, or by removing starter keys.

n

 DON’T FORCE THE TOOL.

 It will do the job better and 

safer at the rate for which it was designed.

n  

USE THE RIGHT TOOL.

 Do not force the tool or attach-

ment to do a job for which it was not designed.

 

n  

USE  THE  PROPER  EXTENSION  CORD.

 

Make  sure 

your  extension  cord  is  in  good  condition.  When  using 
an extension cord, be sure to use one heavy enough to 
carry the current your product will draw. An undersized 
cord will cause a drop in line voltage resulting in loss of 
power and overheating. A wire gage size (A.W.G.) of at 
least 16 is recommended for an extension cord 25 feet 
or less in length. If in doubt, use the next heavier gage. 
The smaller the gage number, the heavier the cord. 

n  

INSPECT  EXTENSION  CORDS  PERIODICALLY

  and 

replace if damaged

n

 WEAR PROPER APPAREL.

 

Do not wear loose clothing,  

neckties,  or  jewelry  that  can  get  caught  in  the  tool’s 
moving parts and cause personal injury. Nonslip footwear 
is recommended when working outdoors. Wear protective 
hair covering to contain long hair.

n  

ALWAYS  WEAR  SAFETY  GLASSES  WITH  SIDE 
SHIELDS.

  Everyday  eyeglasses  have  only  impact-

resistant lenses; they are NOT safety glasses. 

 

n  

PROTECT YOUR LUNGS.

 

 Wear a face or dust mask if 

the cutting operation is dusty

.

n  

PROTECT YOUR HEARING.

  

Wear hearing protection 

during extended periods of operation.

n  

DON’T ABUSE CORD.

 

 Never carry tool by the cord or 

yank it to disconnect from receptacle. Keep cord from 
heat, oil, and sharp edges.

n

 DO NOT OVERREACH.

 Keep proper footing and balance 

at all times.

 

n  

MAINTAIN TOOLS WITH CARE.

 

Keep tools sharp and 

clean for best and safest performance. Follow instructions 
for lubricating and changing accessories.

n

 NEVER LEAVE TOOL RUNNING UNATTENDED. TURN 
POWER OFF.

 

Disconnect all tools when not in use, before 

servicing, or when changing attachments, wheels, etc.

n

 AVOID ACCIDENTAL STARTING.

 Be sure switch is off 

when plugging in.

n

 USE  RECOMMENDED  ACCESSORIES.

 

The  use  of 

improper accessories may cause risk of injury.

n

 USE ONLY GRINDING WHEELS

 

that comply with ANSI 

B7.1 and rated greater than 3600 RPM.

n  

DO NOT

 

use wheels with incorrect size holes. NEVER 

use wheel washers or wheel screws that are defective 
or incorrect  and NEVER touch grinding wheel or other 
moving parts.

 

 

  

n  

NEVER STAND ON TOOL.

 Serious injury could occur if 

the tool is tipped or if the wheel is unintentionally con-
tacted.

DIRECTION OF FEED.

 

Be aware of wheel rotation direc-

tion; never grind without the workrest being properly set. 
NEVER grind more than one workpiece at a time.

                
              

WARNING:

 

Wheel coasts after turn off.

CHECK  DAMAGED  PARTS.

 

Before further use of the 

tool,  a  guard  or  other  part  that  is  damaged  should  be 

carefully checked to determine that it will operate properly 

and perform its intended function. Check for alignment 

of  moving  parts,  binding  of  moving  parts,  breakage  of 

parts, mounting and any other conditions that may affect 

its operation. A guard or other part that is damaged must 

be properly repaired or replaced by an authorized service 

center to avoid risk of personal injury.

KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND 
GREASE. 

 Always use a clean cloth when cleaning.  Never 

use brake fluids, gasoline, petroleum-based products, or 
any solvents to clean tool.

INSPECT  TOOL  CORDS  AND  EXTENSION  CORDS  
PERIODICALLY

  and,  if  damaged,  have  repaired  by  a 

qualified  service  technician.    Stay  constantly  aware  of 
cord  location  and  keep  it  well  away  from  the  rotat

ing 

wheel.

n

  NEVER USE IN AN EXPLOSIVE ATMOSPHERE.  

Normal 

sparking of the motor or sparking from grinding metal could 

ignite fumes.

Summary of Contents for BGH615

Page 1: ... will give you years of rugged trouble free performance CAUTION Carefully read through this entire operator s manual before using your new machine Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your grinder properly and only for what it is intended you will enjoy years of safe reliable service Please fill out and return the Warranty Registration Card so we can...

Page 2: ... 8 10 n Assembly 11 13 n Operation 14 15 n Maintenance 16 n Parts Ordering Service 20 PRODUCT SPECIFICATIONS BGH615 BGH625 BGH825 Wheels Diameter 6 in 152 mm 6 in 152 mm 8 in 203 mm Thickness 3 4 in 19 mm 3 4 in 19 mm 1 in 25 4 mm Arbor Hole 1 2 in 13 mm 1 2 in 13 mm 5 8 in 16 mm No Load Speed 3600 RPM 3600 RPM 3600 RPM Rating 120 Volts 60Hz AC Only 120 Volts 60Hz AC Only 120 Volts 60Hz AC Only In...

Page 3: ...contain long hair n ALWAYS WEAR SAFETY GLASSES WITH SIDE SHIELDS Everyday eyeglasses have only impact resistant lenses they are NOT safety glasses n PROTECT YOUR LUNGS Wear a face or dust mask if the cutting operation is dusty n PROTECT YOUR HEARING Wear hearing protection during extended periods of operation n DON T ABUSE CORD Never carry tool by the cord or yank it to disconnect from receptacle ...

Page 4: ...meter of the wheel decreases with use The value of separation used in the marking is to be the separation recommended by the manufacturer but shall not be more than 1 8 in n ALWAYS EASE THE WORKPIECE AGAINST THE ABRASIVE WHEEL when starting to grind A harsh impact can break the wheel Use light pressure when starting to grind too much pressure on a cold wheel can cause the wheel to crack DO NOT EXP...

Page 5: ...re electric shock and personal injury WARNING Failure to obey a safety warning can result in serious injury to yourself or to others Always follow the safety precautions to reduce the risk of fire electric shock and personal injury CAUTION Failure to obey a safety warning may result in property damage or personal injury to yourself or to others Always follow the safety precautions to reduce the ri...

Page 6: ...e when plugged into an outlet double check the power supply Fig 1 COVER OF GROUNDED OUTLET BOX EXTENSION CORDS Use only 3 wire extension cords that have 3 prong ground ing plugs and 3 pole receptacles that accept the tool s plug When using a power tool at a considerable distance from the power source use an extension cord heavy enough to carry the current that the tool will draw An undersized exte...

Page 7: ...Shields 2 n Spark Deflectors one left one right 2 n Work Rests one left one right 2 LOOSE PARTS LIST BGH825 The following items are included with your Bench Grinder n Shield Rods one left one right 2 n Shield Rod Brackets with Hardware 2 n Safety Shields 2 n Spark Deflectors 2 n Work Rests one left one right 2 n Lock Washers 5 mm 2 n Washers 8 mm 2 n Phillips Screws 5 mm x 8 2 n Hex Bolts 8 mm x 1...

Page 8: ...th a per manently mounted worklight that lights the work area for safer more accurate grinding and sharpening Requires a 40 watt bulb not included KNOW YOUR BENCH GRINDER See Figure 3a Before attempting to use your new tool familiarize your self with all operating features and safety requirements Carefully read this operator s manual before using your grinder ON OFF SWITCH Your BGH615 Bench Grinde...

Page 9: ...ustable to compensate for wheel wear Before grinding make certain the work rests are adjusted properly Generally the object being ground is done slightly above center of the grinding wheel Adjust the distance between the wheel and the work rest to maintain 1 16 in or less separation as the diameter of the wheel decreases with use WHEEL DRESSING TOOL A buildup of metals dirt rust etc will become em...

Page 10: ...ently adjustable to compensate for wheel wear Before grinding make certain the work rests are adjusted properly Generally the object being ground is done slightly above center of the grinding wheel Adjust the distance between the wheel and the work rest to maintain 1 16 in or less separation as the diameter of the wheel decreases with use WHEEL DRESSING TOOL A buildup of metals dirt rust etc will ...

Page 11: ...4b and 4c Using the two phillips head screws washers and lock washers attach the spark deflector to the top of the wheel guard Adjust the spark deflectors to within 1 16 in of the grinding wheel Tighten the hex bolts securely WARNING Always spin the wheel by hand before turning on the grinder to make sure the spark deflector doesn t hit the grinding wheel WARNING Always make sure your bench grinde...

Page 12: ...D Fig 5 SHIELD ROD CARRIAGE BOLT PHILLIPS SCREW SHIELD BRACKET HEX NUT WASHER WASHER HEX NUT SAFETY SHIELD WARNING To prevent personal injury never operate the bench grinder unless the safety shields and spark deflectors are properly installed and in place MOUNTING SAFETY SHIELDS See Figures 6a 6c Mount the left and right shield rods to the inside of the wheel guards using the clamp brackets hex b...

Page 13: ...adjust the gap between the grinding wheel and the work rest to a maximum of 1 16 in Tighten securely WORK REST BGH825 See Figure 7c Before attempting to mount the work rest remove the hex nut and star washer from the phillips screw See Figure 7c Placetheworkrestoverthephillipsscrewbeforereplacingthe hex nut and star washer Using the hex bolt 5 mm x 10 mm and washer 5 mm secure the work rest agains...

Page 14: ...ing wheel WARNING Excessive pressure on a cold wheel may cause the wheel to crack The following recommendations will help you sharpen specific tools TWIST DRILL BITS See Figure 8 Drill bits are best sharpened on a sharpening jig available at most hardware stores Begin on one side of the point at the existing angle then twist the bit while maintaining contact with the grinding surface Sharpen only ...

Page 15: ...btain one with a safe rated speed at least as high as the no load speed RPM marked on the data plate of the grinder and which is marked to comply with ANSI B7 1 To replace the grinding wheel remove the wheel cover by loosening the screws Loosen the wheel nut in a clockwise direction for the left side and a counterclockwise direction for the right side Remove the outer flange and grinding wheel To ...

Page 16: ...ocket and turn clockwise For model BGH615 Figure 13 To remove bulb turn counterclockwise To install new bulb turn clockwise Note To avoid the risk of fire never use a bulb with a wattage higher than 40 WHEEL DRESSER For models BGH625 and BGH825 ONLY Dressing a wheel is done to renew sharpness or to true up the face of the wheel Set the work rest of the bench grinder at a slight angle and brace the...

Page 17: ...Page 17 NOTES NOTES ...

Page 18: ...N CORD CAUTION When using a power tool at a considerable distance from a power source be sure to use an extension cord that has the capacity to handle the current the tool will draw An undersized cord will cause a drop in line voltage resulting in overheating and loss of power Use the chart to determine the minimum wire size required in an extension cord Only round jacketed cords should be used Wh...

Reviews: