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Page 11

Fig. 8

SWITCH

BUTTON

ON

5

°

 TO 15

°

OPERATION

15 degrees and continuously moving at a steady, consistent
pace. Move the grinder back and forth or up and down over
the work area. Keep the grinder moving so that an excessive
amount of material is not removed from one area. If the
grinder is held in one spot too long, it will gouge and cut
grooves in the workpiece. If the grinder is held at too sharp
an angle, it will also gouge the workpiece because of
concentration of pressure on a small area.

Use just enough pressure to keep the grinder from chattering
or bouncing. Heavy pressure will decrease its speed and put
a strain on the motor. Normally the weight of the tool alone
is adequate for most grinding jobs. Use light pressure when
grinding jagged edges or loose bolts where there is the
potential for the grinder to snag on the metal edge.

Lift the grinder away from the workpiece before turning your
grinder off.

CAUTION:

Never cover air vents. They must always be open for
proper motor cooling.

SWITCH BUTTON

See Figure 7.

To turn your grinder on, push the switch button forward.
Release the button to turn the grinder off.

LOCK-ON FEATURE

See Figure 7.

Your grinder has a 

lock-on

 feature that is convenient when

continuous operation for extended periods of time is required.
To lock-on, push the switch button forward and press the
front portion of the button in toward the grinder. To release
the lock-on, press in on the rear portion of the button. Button
will then disengage from the locked position.

GRINDING

See Figure 8.

Always

 carefully select and use grinding wheels that are

recommended for the material to be ground. Make sure that
the minimum operating speed of the grinding wheel selected
is not less than 11,000 rpm. The grinding wheel provided with
your grinder is suitable for grinding welds, preparing sur-
faces to be welded, grinding structural steel, and grinding
stainless steel.

Secure all work before beginning a grinding operation.

Secure small workpieces in a vise or clamp to a workbench.

DANGER:

Never use your grinder with the guard removed. It has
been designed for use only with the guard installed.
Attempting to use grinder with guard removed will result
in loose particles being thrown against the operator
resulting in serious personal injury.

WARNING:

Never use your grinder without wearing eye protection.
Following this rule will reduce the risk of serious personal
injury.

The key to efficient operation begins by controlling the
pressure and surface contact between the grinding wheel
and workpiece. Flat surfaces are ground at an acute angle,
normally between 5 to 15 degrees.

For maximum control, hold the grinder in front and away from
you with both hands, keeping the grinding wheel clear of the
workpiece. Start your grinder and let the motor and grinding
wheel build up to full speed. Gradually lower grinder until the
grinding wheel contacts the workpiece.

For best results keep the grinder tilted at an angle from 5 to

Fig.

 

7

4’’ G

rind

e

4’’ G

rinder

OFF

(O) OFF

(I) ON

4’’ G

rind

er

4’’ G

rind

er

TO

LOCK-ON

SWITCH BUTTON

Summary of Contents for AG401

Page 1: ...CAUTION Carefully read through this entire operator s manual before using your new angle grinder Pay close attention to the Rules for Safe Operation Warnings and Cautions If you use your grinder prop...

Page 2: ...uble insulated system is intended to protect the user from shock resulting from a break in the tool s internal wiring Observe all normal safety precautions related to avoiding electrical shock DOUBLE...

Page 3: ...for misalignment or binding of moving parts breakage of parts and any other condi tion that may affect the tool s operation If dam aged have the tool serviced before using Many accidents are caused b...

Page 4: ...mmended If in doubt use the next heavier gage The smaller the gage number the heavier the cord An undersized cord will cause a drop in line voltage resulting in loss of power and overheating Use only...

Page 5: ...nstruction activities contains chemicals known to cause cancer birth defects or other reproductive harm Some examples of these chemicals are lead from lead based paints crystalline silica from bricks...

Page 6: ...your attention to possible dangers The safety symbols and the explanations with them deserve your careful attention and understanding The safety warnings do not by themselves eliminate any danger The...

Page 7: ...is 120 volts 60Hz AC only normal household current Do not operate this tool on direct current DC A substantial voltage drop will cause a loss of power and the motor will overheat If your tool does not...

Page 8: ...be used during all grinding operations In addition to maintaining safe control during use the side handle also provides convenient ease of operation for the operator Spindle Lock Button The spindle l...

Page 9: ...ock button and rotate clamp nut until spindle locks Loosen and remove clamp nut from spindle Do not remove disc flange Make sure flats on the bottom of disc flange are engaged with flats on spindle Pl...

Page 10: ...sparks and loose particles thrown from the grinding wheel would be directed toward the operator Always place the guard in the correct location as shown in figures 4 and 5 WARNING Always wear safety g...

Page 11: ...on the rear portion of the button Button will then disengage from the locked position GRINDING See Figure 8 Always carefully select and use grinding wheels that are recommended for the material to be...

Page 12: ...r loosen the clamp screw until the guard can be adjusted or removed If you are making adjustments rotate the guard to its correct position as shown in figures 4 5 and 9 then retighten clamp screw secu...

Page 13: ...ve dirt carbon dust etc WARNING Do not at any time let brake fluids gasoline petroleum based products penetrating oils etc come in contact with plastic parts They contain chemicals that can damage wea...

Page 14: ...r exposed wires and cut or worn insulation Ampere rating on tool data plate 0 2 0 2 1 3 4 3 5 5 0 5 1 7 0 7 1 12 0 12 1 16 0 Cord Length Wire Size A W G 25 16 16 16 16 14 14 50 16 16 16 14 14 12 100 1...

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