ryan 744844F Parts Manual Download Page 5

3

JR SODCUTTER

SAFETY

MAINTENANCE SAFETY

In general

Maintain machine according to manufacturer's 
schedule and instructions for maximum safety 
and best results. 

Park machine on level ground. 

Never allow untrained personnel to service ma-
chine. 

Adjust or repair only after the engine has been 
stopped and the blade has stopped moving.

Replace parts if worn, damaged or faulty.  
For best results, always replace with parts 
recommended by the manufacturer. 

Do not dismantle the machine without releasing 
or restraining forces which may cause parts to 
move suddenly.

Provide adequate support, e.g. jack stands for 
lifted machine or parts if working beneath.

Do not put hands or feet near or under rotating 
parts. 

Clean up spilled oil or fuel thoroughly.

-  Replace faulty mufflers.
-   To reduce fire hazards, keep the engine, muf

-

fler,  and fuel storage area free of grass, leaves, 

debris buildup or grease.

Blades

 

The sod cutter blade is sharp 
and can cut.  Use extra cau-
tion when handling.  Remove 
obstructions with care.  Wrap 
the blade or wear gloves.

Only replace blade.  Never 
straighten or weld. 

Keep other persons away from blades.

Fuel

Gasoline and diesel fuels 

are flammable; gasoline  

vapors are explosive.  Use 
extra care when handling.  

Store only in containers 

specifically designed for fuel.

When refueling or checking fuel level:

 

-  Stop the engine and allow to cool; 

 

-  Do not smoke;

 

-  Refuel outdoors only;

 

-  Use a funnel;

 

-  Do not overfill;

 

-  If fuel is spilled, do not attempt to start the 

engine until the spill is cleaned up and vapors 
have cleared.

Sparks from static electricity can start fires or cause 

explosions.  Flowing fuel can generate static electric-
ity.  To prevent static electricity sparks:

-  Keep containers electrically grounded.  Do not fill 

containers in a vehicle or on a truck or trailer bed 
with a plastic liner.  Fill containers on the ground 
away from the vehicle.

When practical, remove gas powered equip-
ment from the truck or trailer and refuel it on the 
ground.  If equipment must be refueled on the 
truck or trailer, refuel from a portable container 
rather than a dispenser nozzle.

Keep the dispenser nozzle in contact with the rim 
of the fuel tank or container opening until fueling 
is complete.  Do not use a nozzle lock-open 
device.

Replace caps on fuel cans and tanks securely.

 

WARNING

 

WARNING

MAINTENANCE AND ADJUSTMENTS 

Disconnect spark plug wire(s) before doing any 
maintenance.

Particular care must be taken when adjusting the 
carburetor while the engine is running.  Keep hands 
and feet clear.  Shut off blades.

When working underneath lifted parts or machines, 
make sure adequate support is provided.

Do not dismantle the machine without releasing or 
restraining forces which can cause parts to move 
suddenly.

Keep all nuts, bolts and screws tight to be sure the 
equipment is in safe working condition.

Replace worn or damaged parts for safety.

Summary of Contents for 744844F

Page 1: ...PARTS MANUAL MAN 4164132 Rev A 04 2009 744844F JR SODCUTTER 6HP B S 12 744845F JR SODCUTTER 6HP B S 18 744944B JR SODCUTTER 5 5HP HONDA 12 744945B JR SODCUTTER 5 5HP HONDA 18 OPERATOR S MANUAL 4163593...

Page 2: ...exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals wiring...

Page 3: ...achine are as well informed and careful in its use as you are See a Schiller Grounds Care Inc dealer for any service or parts needed Schiller Grounds Care Inc service ensures that you continue to rece...

Page 4: ...or products not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorous...

Page 5: ...the engine and allow to cool Do not smoke Refuel outdoors only Use a funnel Do not overfill If fuel is spilled do not attempt to start the engine until the spill is cleaned up and vapors have cleared...

Page 6: ...ve crate top sides and plastic covering unit Remove the banding attaching the Jr Sodcutter to the pallet 2 Roll the Jr Sodcutter off the pallet The unit can also be driven off the pallet but first rea...

Page 7: ...the machine forward while lowering the depth control lever D until the depth control crossbar hit the Depth Stop G Tighten the locking lever E to lock in the depth setting make a trial run in turf Ch...

Page 8: ...forward or backward until blade is at desired angle pitch 2 Tighten blade angle control locking lever F SIDE ARM DRIVE WHEEL BLADE BOTTOM BLADE ANGLE Pitch BLADE ANGLE PITCH Under normal operating co...

Page 9: ...Presence Lever must be held when the Master Clutch Control is engaged To Check 1 Start the engine and run at 1 2 throttle with the master clutch disengaged 2 Engage the master clutch holding the Opera...

Page 10: ...ECTION 1 16 MAX THIS SURFACE SMOOTH No Burrs FILE DIRECTION SIDE BLADE 1 5mm Lubrication The gear case is initially filled with 3 1 2 pints 1 7 L of EP 140 Gear Lube Do not add to this amount unless o...

Page 11: ...four 4 screws securing gear case cover 3 Remove throttle cable from engine and lay behind cam case 4 Remove dipstick from cover 5 Remove screw flat washer nut and bushing from right lower side of H f...

Page 12: ...lt guard 2 Remove old brake band Retain all hardware 3 Install new brake band with the large loop and hardware at the lower mounting point on guard support rod 4 Loosen the lock nut and the adjustment...

Page 13: ...drive chain removal section 2 Remove master link from chain Chain does not need to be removed from lower sprocket 3 Remove drive shifter assembly from gear case 4 Remove blade and side arms from pivot...

Page 14: ...emove four 4 bearing cage screws and pull gears out left side of unit Dog clutch and double sprocket will slide off as shaft is removed 7 To remove gear and bearing remove snap ring slide gear off sha...

Page 15: ...atch oil from case cavity 6 Push shaft to left of case lift right end of shaft out of case with bearings and sprocket intact 7 To remove sprocket press bearing from shaft and slide sprocket off 8 Asse...

Page 16: ...ter pilot light Daily Storage 1 Check engine oil level and air filter element daily 2 Check oil level in gear case 3 Close fuel valve at bottom of fuel tank 4 Clean cutting blade grass dirt etc EXTEND...

Page 17: ...t h g i t l e v a r t f o t i m i l t u n g n i k c o l n o r a e w d a e r h T A d e t s u j d a y l r e p o r p t o n t u n g n i k c o L B t u n g n i k c o l e c a l p e R A e t i s o p p o n o t...

Page 18: ...Recoil Governor 3600 RPM 100 RPM no load Clutch spring loaded belt tightener type Reduction Engine to blade 2 94 1 Engine to drive wheels 55 8 1 Models 744944B Jr Sodcutter 12 in 30 5cm 744945B Jr So...

Page 19: ...17 JR SODCUTTER PARTS SECTION PARTS SECTION...

Page 20: ...18 JR SOD CUTTER FIGURE 1 DRIVE ASSEMBLY AND SIDE COVER 83 82 84 32...

Page 21: ...THROTTLE 1 ITEMS 40 42 USED ON HONDA ENGINES ONLY 43 545380 2 GUIDE AY BELT 1 44 64123 87 BOLT HEX 3 8 16X1 3 4 2 45 545626 SPROCKET AY 1 46 540244 2 GUARD AY FRONT 1 47 547398 CHAIN AY 50 RLR 1 48 54...

Page 22: ...20 JR SOD CUTTER FIGURE 2 MUFFLER GUARDS...

Page 23: ...B S MODELS ONLY 2 64152 56 SCREW HS STAP 12X1 2 4 3 64205 038 BLT METRIC M6 1 00X20 4 4 64006 01 LOCKWSHR 1 4 HELICAL 4 5 4160484 7 BRKT MUFFLER GRD VERT 1 USED ON B S MODELS ONLY 6 64163 02 WSHR 321...

Page 24: ...22 JR SOD CUTTER FIGURE 3 GEAR CASE...

Page 25: ...CKET CLUTCH 1 28 516172 CLUTCH 1 29 516173 SHAFT 1 30 544215 CAGE ASSY BEARING 1 INCLUDES ITEMS 31 32 31 548131 BRG BALL 1 00 2 00 50 DA 1 32 548326 RING INT RET 2 21OD 06 1 33 548327 RING LOCK 1 34 5...

Page 26: ...24 JR SOD CUTTER FIGURE 4 SIDE ARMS PITMAN ARMS AND HANDLES 49...

Page 27: ...521428 BRG NDL 1 25 1 62 1 06 1 22 85010 03 FITTING KC 1 23 545443 2 BRACKET AY 2 INCLUDES ITEMS 24 25 24 521429 BRONZE BEARING 1 25 548224 FITTING GREASE 1 4 SPCL 1 26 4163915 ARM AY SIDE 2 INCLUDES...

Page 28: ...5 HANDLEBAR ASSEMBLY 32 16 14 14 11 28 9 7 6 2 10 39 51 1 34 22 52 13 23 43 13 34 34 40 13 18 38 36 13 41 10 11 12 4 48 17 20 33 35 47 8 22 24 30 50 35 42 13 10 45 31 15 25 21 27 37 26 9 42 10 46 8 5...

Page 29: ...1 25 4163587 LABEL CONTROL PANEL 1 26 64152 18 SCR 8 32 X 3 8 S TAP 2 27 540211 7 HANDLEBAR AY 1 28 540212 7 HANDLEBAR AY MOUNT 1 29 540326 CONTROL ASSY THROTTLE 1 USED ON HONDA MODELS ONLY 30 540229...

Page 30: ...28 JR SOD CUTTER FIGURE 6 MOLE BLADE KIT 6 5 14 15 8 18 1 2 3 4 7 10 9 11 13 12 17 16 19...

Page 31: ...ITEMS 5 7 9 13 15 17 19 5 64006 03 WSHR 3 8 HELICAL LOCK 4 6 64025 04 NUT 3 8 24 HEX 4 7 64123 21 BLT HEX 3 8 24X1 1 4 4 8 544689 BLADE AY MOLE 3 4 1 INCLUDES ITEMS 9 13 9 64025 02 NUT HEX 5 16 18 1...

Page 32: ...30 JR SOD CUTTER FIGURE 7 TRENCHING BLADE...

Page 33: ...ODEL 744844F ONLY 2 64006 03 WSHR 3 8 HELICAL LOCK 3 3 64025 04 NUT 3 8 24 HEX 3 4 64123 21 BLT HEX 3 8 24X1 1 4 3 5 546089 BRACKET 12 MOLE BLADE 1 6 546198 BLADE AY TRENCHING 1 NOTE The trenching bla...

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