ryan 744844F Parts Manual Download Page 21

19

ITEM 

PART NO. 

DESCRIPTION  

QTY

ITEM 

PART NO. 

DESCRIPTION  

QTY

JR SOD CUTTER

FIGURE 1

DRIVE ASSEMBLY AND SIDE COVER

103867 

WSHR,.31.69.06 YS FLT 

1

64006-05 

LOCKWSHR-HELICAL 1/2 

15

F1002 

NUT, JAM 1/4-20 UNC ZP 

2

64123-67 

BLT-HEX 3/8-16X2 

1

64139-01 

BLT-WLF 5/16-24X3/4 

4

64123-50 

BOLT-HEX 3/8-16X1 

14

64123-68 

BOLT-HEX 5/16-18X1 

5

306418 

SCRW,.25-20 1.125 YS HX 

1

64139-23 

BLT-WLF 5/16-18 X 1-3/4 

4

10 

548902 

SCRW,.31-18 1.00 YS HSF 

1

11 

64123-15 

BOLT-3/8-16X3/4 HEX 

1

12 

64141-6 

NUT, 5/16-18 

4

13 

307665 

NUT,.75-16 YS HX JAM 

2

14 64163-67  WASHER-.516X1X12GA  2
15 

309799 

LWSHR,.75 ZS SHKPRF EX  2

16 

316938 

PIN,SPIROL.188 1.000 PS 

2

17 

517137 

PULLEY,4" DIA "A" SIZE 

1

18 

64044-18 

SCREW-SET 5/16-18 x 5/16  2

19 518535.7  SPRING 

1

20 520671.7  GEARCASE 

1

21 520722 

SPACER 

2

22 520723 

SHAFT 

1

23 520785 

SPRING 

1

24 521062.7  ROD 

1

25 

838496 

WASHER,.25 1.00.125 FLAT  1

26 

64163-29 

WASHER-21/64 X 1 X 11GA  1

27 

38541 

TUBE,DOCUMENT 2.75OD  1

28 521087 

SHAFT 

1

29 

65286-5A 

TIE-CABLE 14 1\2 

2

30 

4163592 

DECAL,WARNING HANDS 

1

31 

64163-55 

WASHER .328X.75X14 GA 

5

32 

64152-56 

SCREW-HS S-TAP #12X1/2  4

33 520773.7  BRACKET 

1

34 

4163910.7 

BRACKET, BELT GUARD,TOP  1

35 

524473.2 

PLATE,ENGINE MOUNT 

1

36 

38061A 

CAP, VINYL 

2

37 

4163914 

S-GUARD ASSY 

1

38 

540212.7 

HANDLEBAR AY, MOUNT 

1

39 

545247.7 

CLEVIS AY 

1

40 831888 

SWIVEL 

1

41 831889 

WASHER,SWIVEL 

1

42 

831890 

SCRW,SWIVEL THROTTLE  1

(ITEMS 40-42 USED ON HONDA ENGINES ONLY)

43 

545380.2 

GUIDE AY, BELT  

1

44 

64123-87 

BOLT-HEX 3/8-16X1-3/4 

2

45 

545626 

SPROCKET AY 

1

46 

540244.2 

GUARD AY, FRONT 

1

47 

547398 

CHAIN AY,#50 RLR 

1

48 

547408.7 

WHEEL AY 12" 

2

 

(USED ON 544844E & 544944A)

49 

547424.7 

WHEEL AY 18" 

2

 

(USED ON 544845E & 544945A)

50 

547428.7 

IDLER ARM AY 

1

51 4163976  LABEL-RYAN 

1

52 

548480 

HALF LINK                            A/R 

53 

4117675 

LINK AY, #50 CONNECT     A/R 

54 

524610.7 

BRACKET,BELT GUIDE 

1

55 

524574 

NUT, BRAKE BAND 

1

56 

800888 

SCRW,#10-32 1.00 BS NE 

1

 

(ITEMS 55, 56, 75 & 76 ARE AVAILABLE

 

IN BRAKE BAND KIT 540274)

57 

306981 

WSHR,.41 .81 .06 YS FLAT 

6

58 

64164-10 

1/4X1/4X1-1/4 MACH KEY 

2

59 

64164-11 

KEY-3/16X3/16X1-1/4 SQ END  1

60 

524582 

BELT,V A SECT. 66" LONG 

1

61 

64139-06 

BLT-WLH 5/16-18X5/8 

6

62 

548164 

WSHR,.41.81.07 YS FLT 

1

63 

548942 

PULLEY, PLAIN IDLER 3.25"  1

64 

548952 

RING, INTRNL RETAINING 

2

65 

548953 

BRG,BALL 1.38 2.83.67 

2

66 

548954 

SEAL,OIL 1.38 SHAFT 

2

67 

524773.2 

BRACE, GUARD 

1

68 2702464  BUSHING,ISOLATION 

1

69 

64141-13 

NUT WLF 1/2-13 

2

70 

800698 

NUT,38-16 HX FLG CRWN 

5

71 

800889 

NUT,.31-18 SPD J W/NUT 

2

72 

48228A 

CABLE CLIP-INSULATED 

3

73 819337 

BUSHING 

1

74 

306956 

COTTER PIN 

2

75 

64025-14 

NUT-HEX #10-32 

1

76 

524573.7 

BAND, BRAKE 

1

77*  524775 

FILTER,AIR CLEANER 

1

78*  524776 

FILTER,AIR PRE-CLEANER  1

79* 

540385 

KIT,SPARK ARRESTOR 

1

 

(ITEMS 77-79 USED ON BRIGGS &  

 

 

STRATTON ENGINES ONLY)

80*  524777 

FILTER,AIR W/PRE-CLNR 

1

81* 

540374 

SPARK ARESTOR W/SCRW  1

 

(ITEMS 80, 81 USED ON HONDA ENGINES  

 ONLY)

82 

4133034 

LABEL-JR SOD CUTTER 

1

83 

4163911.7 

BRKT-BELT GUARD,BTTM 

1

84 4163857  COVER-EXTENSION 

1

* NOT ILLUSTRATED

Summary of Contents for 744844F

Page 1: ...PARTS MANUAL MAN 4164132 Rev A 04 2009 744844F JR SODCUTTER 6HP B S 12 744845F JR SODCUTTER 6HP B S 18 744944B JR SODCUTTER 5 5HP HONDA 12 744945B JR SODCUTTER 5 5HP HONDA 18 OPERATOR S MANUAL 4163593...

Page 2: ...exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals wiring...

Page 3: ...achine are as well informed and careful in its use as you are See a Schiller Grounds Care Inc dealer for any service or parts needed Schiller Grounds Care Inc service ensures that you continue to rece...

Page 4: ...or products not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorous...

Page 5: ...the engine and allow to cool Do not smoke Refuel outdoors only Use a funnel Do not overfill If fuel is spilled do not attempt to start the engine until the spill is cleaned up and vapors have cleared...

Page 6: ...ve crate top sides and plastic covering unit Remove the banding attaching the Jr Sodcutter to the pallet 2 Roll the Jr Sodcutter off the pallet The unit can also be driven off the pallet but first rea...

Page 7: ...the machine forward while lowering the depth control lever D until the depth control crossbar hit the Depth Stop G Tighten the locking lever E to lock in the depth setting make a trial run in turf Ch...

Page 8: ...forward or backward until blade is at desired angle pitch 2 Tighten blade angle control locking lever F SIDE ARM DRIVE WHEEL BLADE BOTTOM BLADE ANGLE Pitch BLADE ANGLE PITCH Under normal operating co...

Page 9: ...Presence Lever must be held when the Master Clutch Control is engaged To Check 1 Start the engine and run at 1 2 throttle with the master clutch disengaged 2 Engage the master clutch holding the Opera...

Page 10: ...ECTION 1 16 MAX THIS SURFACE SMOOTH No Burrs FILE DIRECTION SIDE BLADE 1 5mm Lubrication The gear case is initially filled with 3 1 2 pints 1 7 L of EP 140 Gear Lube Do not add to this amount unless o...

Page 11: ...four 4 screws securing gear case cover 3 Remove throttle cable from engine and lay behind cam case 4 Remove dipstick from cover 5 Remove screw flat washer nut and bushing from right lower side of H f...

Page 12: ...lt guard 2 Remove old brake band Retain all hardware 3 Install new brake band with the large loop and hardware at the lower mounting point on guard support rod 4 Loosen the lock nut and the adjustment...

Page 13: ...drive chain removal section 2 Remove master link from chain Chain does not need to be removed from lower sprocket 3 Remove drive shifter assembly from gear case 4 Remove blade and side arms from pivot...

Page 14: ...emove four 4 bearing cage screws and pull gears out left side of unit Dog clutch and double sprocket will slide off as shaft is removed 7 To remove gear and bearing remove snap ring slide gear off sha...

Page 15: ...atch oil from case cavity 6 Push shaft to left of case lift right end of shaft out of case with bearings and sprocket intact 7 To remove sprocket press bearing from shaft and slide sprocket off 8 Asse...

Page 16: ...ter pilot light Daily Storage 1 Check engine oil level and air filter element daily 2 Check oil level in gear case 3 Close fuel valve at bottom of fuel tank 4 Clean cutting blade grass dirt etc EXTEND...

Page 17: ...t h g i t l e v a r t f o t i m i l t u n g n i k c o l n o r a e w d a e r h T A d e t s u j d a y l r e p o r p t o n t u n g n i k c o L B t u n g n i k c o l e c a l p e R A e t i s o p p o n o t...

Page 18: ...Recoil Governor 3600 RPM 100 RPM no load Clutch spring loaded belt tightener type Reduction Engine to blade 2 94 1 Engine to drive wheels 55 8 1 Models 744944B Jr Sodcutter 12 in 30 5cm 744945B Jr So...

Page 19: ...17 JR SODCUTTER PARTS SECTION PARTS SECTION...

Page 20: ...18 JR SOD CUTTER FIGURE 1 DRIVE ASSEMBLY AND SIDE COVER 83 82 84 32...

Page 21: ...THROTTLE 1 ITEMS 40 42 USED ON HONDA ENGINES ONLY 43 545380 2 GUIDE AY BELT 1 44 64123 87 BOLT HEX 3 8 16X1 3 4 2 45 545626 SPROCKET AY 1 46 540244 2 GUARD AY FRONT 1 47 547398 CHAIN AY 50 RLR 1 48 54...

Page 22: ...20 JR SOD CUTTER FIGURE 2 MUFFLER GUARDS...

Page 23: ...B S MODELS ONLY 2 64152 56 SCREW HS STAP 12X1 2 4 3 64205 038 BLT METRIC M6 1 00X20 4 4 64006 01 LOCKWSHR 1 4 HELICAL 4 5 4160484 7 BRKT MUFFLER GRD VERT 1 USED ON B S MODELS ONLY 6 64163 02 WSHR 321...

Page 24: ...22 JR SOD CUTTER FIGURE 3 GEAR CASE...

Page 25: ...CKET CLUTCH 1 28 516172 CLUTCH 1 29 516173 SHAFT 1 30 544215 CAGE ASSY BEARING 1 INCLUDES ITEMS 31 32 31 548131 BRG BALL 1 00 2 00 50 DA 1 32 548326 RING INT RET 2 21OD 06 1 33 548327 RING LOCK 1 34 5...

Page 26: ...24 JR SOD CUTTER FIGURE 4 SIDE ARMS PITMAN ARMS AND HANDLES 49...

Page 27: ...521428 BRG NDL 1 25 1 62 1 06 1 22 85010 03 FITTING KC 1 23 545443 2 BRACKET AY 2 INCLUDES ITEMS 24 25 24 521429 BRONZE BEARING 1 25 548224 FITTING GREASE 1 4 SPCL 1 26 4163915 ARM AY SIDE 2 INCLUDES...

Page 28: ...5 HANDLEBAR ASSEMBLY 32 16 14 14 11 28 9 7 6 2 10 39 51 1 34 22 52 13 23 43 13 34 34 40 13 18 38 36 13 41 10 11 12 4 48 17 20 33 35 47 8 22 24 30 50 35 42 13 10 45 31 15 25 21 27 37 26 9 42 10 46 8 5...

Page 29: ...1 25 4163587 LABEL CONTROL PANEL 1 26 64152 18 SCR 8 32 X 3 8 S TAP 2 27 540211 7 HANDLEBAR AY 1 28 540212 7 HANDLEBAR AY MOUNT 1 29 540326 CONTROL ASSY THROTTLE 1 USED ON HONDA MODELS ONLY 30 540229...

Page 30: ...28 JR SOD CUTTER FIGURE 6 MOLE BLADE KIT 6 5 14 15 8 18 1 2 3 4 7 10 9 11 13 12 17 16 19...

Page 31: ...ITEMS 5 7 9 13 15 17 19 5 64006 03 WSHR 3 8 HELICAL LOCK 4 6 64025 04 NUT 3 8 24 HEX 4 7 64123 21 BLT HEX 3 8 24X1 1 4 4 8 544689 BLADE AY MOLE 3 4 1 INCLUDES ITEMS 9 13 9 64025 02 NUT HEX 5 16 18 1...

Page 32: ...30 JR SOD CUTTER FIGURE 7 TRENCHING BLADE...

Page 33: ...ODEL 744844F ONLY 2 64006 03 WSHR 3 8 HELICAL LOCK 3 3 64025 04 NUT 3 8 24 HEX 3 4 64123 21 BLT HEX 3 8 24X1 1 4 3 5 546089 BRACKET 12 MOLE BLADE 1 6 546198 BLADE AY TRENCHING 1 NOTE The trenching bla...

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