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31

ITEM 

PART NO. 

DESCRIPTION  

QTY

ITEM 

PART NO. 

DESCRIPTION  

QTY

JR SOD CUTTER

FIGURE 7

TRENCHING BLADE

1 

546199 

BLADE KIT 

1

 

(INCLUDES ITEMS 2-6)

       * MODEL 744844F, ONLY 

 

2 64006-03 WSHR, 3/8  HELICAL LOCK 3
3 

64025-04 

NUT-3/8-24 HEX 

3

4 

64123-21 

BLT-HEX 3/8-24X1-1/4 

3

5 

546089 

BRACKET,12"-MOLE BLADE  1

6 

546198 

BLADE AY,TRENCHING 

1

 

*NOTE:  The trenching blade set includes    

 

parts for installation on earlier model  

 

 

sodcutters.  Discard any parts not required for  

 

installation on model 544844B and newer.

Summary of Contents for 744844F

Page 1: ...PARTS MANUAL MAN 4164132 Rev A 04 2009 744844F JR SODCUTTER 6HP B S 12 744845F JR SODCUTTER 6HP B S 18 744944B JR SODCUTTER 5 5HP HONDA 12 744945B JR SODCUTTER 5 5HP HONDA 18 OPERATOR S MANUAL 4163593...

Page 2: ...exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm CALIFORNIA Proposition 65 Warning Battery posts terminals wiring...

Page 3: ...achine are as well informed and careful in its use as you are See a Schiller Grounds Care Inc dealer for any service or parts needed Schiller Grounds Care Inc service ensures that you continue to rece...

Page 4: ...or products not approved by Schiller Grounds Care Inc will be considered the responsibility of the individual s or company designing and or making such changes Schiller Grounds Care Inc will vigorous...

Page 5: ...the engine and allow to cool Do not smoke Refuel outdoors only Use a funnel Do not overfill If fuel is spilled do not attempt to start the engine until the spill is cleaned up and vapors have cleared...

Page 6: ...ve crate top sides and plastic covering unit Remove the banding attaching the Jr Sodcutter to the pallet 2 Roll the Jr Sodcutter off the pallet The unit can also be driven off the pallet but first rea...

Page 7: ...the machine forward while lowering the depth control lever D until the depth control crossbar hit the Depth Stop G Tighten the locking lever E to lock in the depth setting make a trial run in turf Ch...

Page 8: ...forward or backward until blade is at desired angle pitch 2 Tighten blade angle control locking lever F SIDE ARM DRIVE WHEEL BLADE BOTTOM BLADE ANGLE Pitch BLADE ANGLE PITCH Under normal operating co...

Page 9: ...Presence Lever must be held when the Master Clutch Control is engaged To Check 1 Start the engine and run at 1 2 throttle with the master clutch disengaged 2 Engage the master clutch holding the Opera...

Page 10: ...ECTION 1 16 MAX THIS SURFACE SMOOTH No Burrs FILE DIRECTION SIDE BLADE 1 5mm Lubrication The gear case is initially filled with 3 1 2 pints 1 7 L of EP 140 Gear Lube Do not add to this amount unless o...

Page 11: ...four 4 screws securing gear case cover 3 Remove throttle cable from engine and lay behind cam case 4 Remove dipstick from cover 5 Remove screw flat washer nut and bushing from right lower side of H f...

Page 12: ...lt guard 2 Remove old brake band Retain all hardware 3 Install new brake band with the large loop and hardware at the lower mounting point on guard support rod 4 Loosen the lock nut and the adjustment...

Page 13: ...drive chain removal section 2 Remove master link from chain Chain does not need to be removed from lower sprocket 3 Remove drive shifter assembly from gear case 4 Remove blade and side arms from pivot...

Page 14: ...emove four 4 bearing cage screws and pull gears out left side of unit Dog clutch and double sprocket will slide off as shaft is removed 7 To remove gear and bearing remove snap ring slide gear off sha...

Page 15: ...atch oil from case cavity 6 Push shaft to left of case lift right end of shaft out of case with bearings and sprocket intact 7 To remove sprocket press bearing from shaft and slide sprocket off 8 Asse...

Page 16: ...ter pilot light Daily Storage 1 Check engine oil level and air filter element daily 2 Check oil level in gear case 3 Close fuel valve at bottom of fuel tank 4 Clean cutting blade grass dirt etc EXTEND...

Page 17: ...t h g i t l e v a r t f o t i m i l t u n g n i k c o l n o r a e w d a e r h T A d e t s u j d a y l r e p o r p t o n t u n g n i k c o L B t u n g n i k c o l e c a l p e R A e t i s o p p o n o t...

Page 18: ...Recoil Governor 3600 RPM 100 RPM no load Clutch spring loaded belt tightener type Reduction Engine to blade 2 94 1 Engine to drive wheels 55 8 1 Models 744944B Jr Sodcutter 12 in 30 5cm 744945B Jr So...

Page 19: ...17 JR SODCUTTER PARTS SECTION PARTS SECTION...

Page 20: ...18 JR SOD CUTTER FIGURE 1 DRIVE ASSEMBLY AND SIDE COVER 83 82 84 32...

Page 21: ...THROTTLE 1 ITEMS 40 42 USED ON HONDA ENGINES ONLY 43 545380 2 GUIDE AY BELT 1 44 64123 87 BOLT HEX 3 8 16X1 3 4 2 45 545626 SPROCKET AY 1 46 540244 2 GUARD AY FRONT 1 47 547398 CHAIN AY 50 RLR 1 48 54...

Page 22: ...20 JR SOD CUTTER FIGURE 2 MUFFLER GUARDS...

Page 23: ...B S MODELS ONLY 2 64152 56 SCREW HS STAP 12X1 2 4 3 64205 038 BLT METRIC M6 1 00X20 4 4 64006 01 LOCKWSHR 1 4 HELICAL 4 5 4160484 7 BRKT MUFFLER GRD VERT 1 USED ON B S MODELS ONLY 6 64163 02 WSHR 321...

Page 24: ...22 JR SOD CUTTER FIGURE 3 GEAR CASE...

Page 25: ...CKET CLUTCH 1 28 516172 CLUTCH 1 29 516173 SHAFT 1 30 544215 CAGE ASSY BEARING 1 INCLUDES ITEMS 31 32 31 548131 BRG BALL 1 00 2 00 50 DA 1 32 548326 RING INT RET 2 21OD 06 1 33 548327 RING LOCK 1 34 5...

Page 26: ...24 JR SOD CUTTER FIGURE 4 SIDE ARMS PITMAN ARMS AND HANDLES 49...

Page 27: ...521428 BRG NDL 1 25 1 62 1 06 1 22 85010 03 FITTING KC 1 23 545443 2 BRACKET AY 2 INCLUDES ITEMS 24 25 24 521429 BRONZE BEARING 1 25 548224 FITTING GREASE 1 4 SPCL 1 26 4163915 ARM AY SIDE 2 INCLUDES...

Page 28: ...5 HANDLEBAR ASSEMBLY 32 16 14 14 11 28 9 7 6 2 10 39 51 1 34 22 52 13 23 43 13 34 34 40 13 18 38 36 13 41 10 11 12 4 48 17 20 33 35 47 8 22 24 30 50 35 42 13 10 45 31 15 25 21 27 37 26 9 42 10 46 8 5...

Page 29: ...1 25 4163587 LABEL CONTROL PANEL 1 26 64152 18 SCR 8 32 X 3 8 S TAP 2 27 540211 7 HANDLEBAR AY 1 28 540212 7 HANDLEBAR AY MOUNT 1 29 540326 CONTROL ASSY THROTTLE 1 USED ON HONDA MODELS ONLY 30 540229...

Page 30: ...28 JR SOD CUTTER FIGURE 6 MOLE BLADE KIT 6 5 14 15 8 18 1 2 3 4 7 10 9 11 13 12 17 16 19...

Page 31: ...ITEMS 5 7 9 13 15 17 19 5 64006 03 WSHR 3 8 HELICAL LOCK 4 6 64025 04 NUT 3 8 24 HEX 4 7 64123 21 BLT HEX 3 8 24X1 1 4 4 8 544689 BLADE AY MOLE 3 4 1 INCLUDES ITEMS 9 13 9 64025 02 NUT HEX 5 16 18 1...

Page 32: ...30 JR SOD CUTTER FIGURE 7 TRENCHING BLADE...

Page 33: ...ODEL 744844F ONLY 2 64006 03 WSHR 3 8 HELICAL LOCK 3 3 64025 04 NUT 3 8 24 HEX 3 4 64123 21 BLT HEX 3 8 24X1 1 4 3 5 546089 BRACKET 12 MOLE BLADE 1 6 546198 BLADE AY TRENCHING 1 NOTE The trenching bla...

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