Rustibus 200-4000 Operation Manual Download Page 2

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DECLARATION OF CONFORMITY

Manufacturer:

Rustibus

Worldwide

Bekkjarviksundet

N-5397

BEKKJARVIK

NORWAY

The authorised representative

In the EEA:

Rustibus

N.V.

Noordersingel

B-2140

ANTWERP

BELGIUM

Hereby declares that the

Products specified:

Rustibus®

de-scaling machine:

200-4000

Are produced in accordance to the requirements in and regulations on machinery

Best. No. 522, which transpose the community legislation on machinery amended by

Directive 98/37/EEC of the European parliament and of the council of 22nd June1998.

The following standards or standardized documents apply to this machine:

89/392/1/EEC, 91/368/EEC, 93/44/EEC, 93/68/EEC, EN 60 240 “Electrical equipment of industrial machines”

Year of CE marking: 1998

Place Date

Signed by: Kristian Dalseide ……………………………………………..

Title: Director

Machine may vary from pictures

Genuine Rustibus® parts only!

Summary of Contents for 200-4000

Page 1: ...200 4000 RUSTIBUS 2000 LOW ELECTRIC 3 Phase 220 380 440 V 50 50 60 Hz 3 x 380 440 V 50 60 Hz 3 x 220 V 50 Hz OPERATION MANUAL OPERATION MANUAL ...

Page 2: ...e requirements in and regulations on machinery Best No 522 which transpose the community legislation on machinery amended by Directive 98 37 EEC of the European parliament and of the council of 22nd June1998 The following standards or standardized documents apply to this machine 89 392 1 EEC 91 368 EEC 93 44 EEC 93 68 EEC EN 60 240 Electrical equipment of industrial machines Year of CE marking 199...

Page 3: ...ey re not genuine spares Use only the best don t settle for less HOW TO RECOGNISE GENUINE SPARES GENUINE SPARE PARTS are marked with either RUSTIBUS PATENTED fig 1 or GENUINE RUSTIBUS PARTS fig 2 If they are not there they re not GENUINE PARTS Use only the best don t settle for less RUSTIBUS Genuine Rustibus parts only fig 1 fig 1 fig 1 fig 2 Machine may vary from pictures ...

Page 4: ...nformation ANSI Z535 5 1997 Definitions IMPORTANT The safeguards and instructions in this manual cannot cover all possible conditions and situations which may occur As we cannot control the correct mounting usage and utilization of this product we can not be responsible or liable for any injuries damages losses or costs which result from using our products in any way Do not attempt to operate this...

Page 5: ...PI specifications or other applicable codes and standards Never install remove or perform any maintenance on the Rustibus de scaling machine when the power supply is connected ALWAYS lift up machine push down the handle in order for the chain drum to rotate freely when starting the machine Always keep both hands on handles when operating the Rustibus de scaling machine Never operate the Rustibus d...

Page 6: ...nsure your full benefit and safety of operation we recommend you to read this operation manual carefully before starting Always lift up machine in order for chain drum to rotate freely when starting the machine i Make sure all safety measurements are being considered ii Confirm correct voltage before connecting cable to supply iii Start and stop the machine and check that rotation is correct accor...

Page 7: ...ost care when connecting cable and when operating machine ALWAYS THINK SAFETY FIRST Connect your machine to its power source Make sure the cable is properly connected and safely located for your operation ALWAYS lift up machine push down the handle in order for the chain drum to rotate freely when starting the machine Start and Stop the machine and check that rotation is correct according to marki...

Page 8: ...fficient If one of the pins on the Disposable Chain Drums should brake it might create an unbalance in the rotation To calibrate repair the balance the pin opposite to the broken one should be removed Genuine Rustibus parts only Machine may vary from pictures x x Item 200 0151 Disposable Chain Drum Assembly Incl Disposable Chain Drum Set 200 0156 17mm Bearing 200 0170 20mm Bearing 200 0180 Shaft f...

Page 9: ... ISSA 55 306 14 Item 200 0170 Bearing 17mm Incl Casing Weight 0 235 Kg 0 51 lbs ISSA 55 306 03 Item 200 0180 Bearing 20mm Incl casing Weight 0 615 Kg 1 35 lbs ISSA 55 306 04 Item 200 2220 Pulley w Bush Weight 2 kg 5 lbs ISSA 55 306 12 For use on shaft to chain drum and wire brush There are a series of select Pulleys Bushes available to fit each type of power unit ...

Page 10: ... machine simply cut the chain links on the opposite side of the broken one You are then able to fasten it all in place with the TWO nuts and washer First place the washer D We recommend that you use Loctite A D C C B Part Numbers 200 0156 Disposable Chain Drum Set 200 2300 Shaft for Head Incl Washer Nuts The next step is to place the other Disposable Chain Cassettes on the shaft making sure the ri...

Page 11: ...achines 4 With use of a screw driver and rotating the chain drum with your hand you can remove both belts DO NOT PUT YOUR FINGERS IN BETWEEN Watch your fingers 2 Remove belt cover 3 Lay down machine like the picture so the chain drum is free to rotate On the LOW machine you have to put the machine in a upright position on the power weight flat front so the chain drum is free to rotate 5 Put the ma...

Page 12: ...ig 2 in the Bush See picture below Place one of these bolts in the Third hole fig 1 and tighten up the bolt until the Pulley is loose Pull off the pulley by hand or use light tools Do not use an Adjustable Bearing Puller to do this NOTES ON BELT REMOVAL TAKING OFF AND REINSTALLING THE BELTS CAN BE DONE BY TURNING THE CHAIN DRUM AND USING A SCREWDRIVER TO LEVER OFF THE BELTS fig 2 fig 2 fig 1 ...

Page 13: ...mation guide on how to remove the Chain Drum Genuine Rustibus parts only Machine may vary from pictures 6 Remove bolts and take out the key 8 Remove Chain drum 7 Remove bolts on the other side of the chassis and loosen the allen screw fig 1 like picture above fig 1 ...

Page 14: ...types low standard electric pneumatic and our Atex Ex Certified machines 3 Make sure that the square bearing is on the inside and the round bearing is on the outside 2 Make sure that the grease nipple fig 1 is poiting down when you are putting the chain drum inside the chassis 4 Put on the bolts but don t fasten them more then necessary 5 Go on the other side of the chassis and make sure the round...

Page 15: ... shaft with the square bearing 7 Now fasten the bolts on the square beraing tight 8 Go back and fasten the round bearing completely Also the allen screw fig 2 10 Put on the Pulley and make sure its level Cross thight the pulley in the 2 umbrako holes fig 1 fig 2 11 Lay down machine like the picture so the chain drum is free to rotate On the LOW machine you have to put the machine in a upright posi...

Page 16: ... Rustibus parts only Machine may vary from pictures 12 Put on the first belt To get it in the track closest to the chassis use a screwdriver while you rotate the chain drum Put then on the second belt using your hands DO NOT PUT YOUR FINGERS IN BETWEEN Watch your fingers 13 Then put the belt cover back on Ready for use ...

Page 17: ... WITH THE SETTING INDICATED ON THE ID PLATE ON THE MOTOR ALSO THE VOLTAGE TRIP NEEDS REPLACEMENT IN ORDER TO CORRESPOND TO THE CORRECT VOLTAGE HZ REPAIRS AND OR ADJUSTMENTS TO THE ELECTRIC SETTINGS SHOULD ALWAYS BE DONE BY A QUALIFIED ELECTRICIAN CABLE PLUGS USED FOR THREE PHASE MACHINES Machine may vary from pictures 200 0130 200 0141 200 0140 R U1 V1 W1 W2 U2 V2 S T R U1 V1 W1 W2 U2 V2 S T 220V ...

Page 18: ...acement Wire Brush 200 0158 17mm Bearing 200 0170 20mm Bearing 200 0180 Shaft for Head 200 2300 Weight 20 0 kg 44 0 lbs ISSA 55 315 02 Item 200 0158 Replacement Wire Brush Brush Only Weight 16 kg 35 lbs ISSA 55 315 04 2 0 0 0 0 1 0 L 2 0 0 1 1 5 1 2 0 0 0 0 1 1 L 200 0090 200 4001 200 0110L 200 4020 200 0012 200 0100 200 0101 200 01002 ...

Page 19: ...OLTAGE TRIP 3x220V 60HZ PCS 200 0117 BELTS 1000 2 PCS Low Machines SET 200 0118 VOLTAGE TRIP 3x220V 50Hz PCS 200 0119 VOLTAGE TRIP 3x 380 440V 50 60 Hz PCS 200 0130 CABLE 50M 3X2 5 mm2 E PCS 200 0140 FEMALE PLUG 3X 220 380 440V PCS 200 0141 MALE PLUG 3X 220 380 440V PCS 200 0147 CIRCUIT BREAKER 3X220V 50 60Hz PCS 200 1100 STARTER BOX EMPTY BOX PCS 200 6135 EARTH BREAKER SAFETY SWITCH W MALE PLUG P...

Page 20: ...28MM ELECTRIC MOTOR LOW PCS Machine may vary from pictures STARTER BOX The starter system in the starter box on the Rustibus 2000 is preinstalled for the specific voltage upon delivery If the voltage is to be changed on the machine the starter system must be replaced accordingly For specific part numbers see parts list CIRCUIT BREAKER Circuit breaker When a new Rustibus machine is delivered from D...

Page 21: ...h sprays the surface wet before going over with the chain links Part number 200 0062 optional extra EARTH BREAKER SAFETY DEVICE This safety device is highly recommended to connect between power supply and Rustibus machine in order to ensure full safety for the operators Part number 200 6135 Genuine Rustibus parts only Machine may vary from pictures ...

Page 22: ... Complete W Air filter Lubricator Regulator 200 3000 Rustibus 2000 Air Complete W Air filter Lubricator Regulator 200 4000 Rustibus 2000 Low Complete 3X220 380 440V 50 50 60 Hz 5 5 5 5 6 4 kW Incl 50 M Cable 3X2 5 E 200 6000 Rustibus 2000 Remote controlled 3X220 380 440V 50 50 60 Hz 5 5 5 5 6 4 kW 50 M Cable 3X2 5 E 200 9000 Rustibus 2000 Low Air driven Complete W Air filter Lubricator Regulator 2...

Page 23: ...r GENUINE Rustibus PARTS ONLY Rustibus cannot be held liable for any damages to Rustibus machines or personnel as a result of use of non genuine parts We reserve the right to refuse any claims on parts or Rustibus machinery unless it can be proven that genuine parts only have been used on Rustibus machines Rustibus will always seek to improve the Rustibus machines design specifications and product...

Page 24: ...RESULT St 3 SSPC SP11 ELECTRIC THREE SINGLE PHASE PNEUMATIC AND DIESEL DRIVEN VERSIONS AVAILABLE AIR FILTER LUBRICATOR AND REGULATOR ARE STANDARD ON ALL PNEUMATIC WALK BEHIND UNITS 50 m 164 ft ELECTRIC CABLE STANDARD WITH ALL ELECTRIC WALK BEHIND UNITS OPTIONAL WIRE BRUSH Rustibus 400 Rustibus 1600 AVAILABLE AS EX MODELS Rustibus 1200 ...

Page 25: ...FOR CORNERS AND HARD TO REACH AREAS SEVERAL NEEDLE SIZES AND CHISELS AVAILABLE 20 SERIES VERTICAL SYSTEM DESIGNED TO DE SCALE FLAT VERTICAL CARGO HOLD SURFACES THE ORIGINAL RUSTIBUS CHAIN DRUM SYSTEM RESULT St 3 SSPC SP11 ENVIRONMENTALLY FRIENDLY ONLY OLD PAINT WASTE NO CHEMICALS NO BLASTING MEDIA FAST UP TO 100 m HOUR 1076 ft HOUR AVAILABLE AS EX MODEL 25 SERIES LIGHT WEIGHT BLASTING QUALITY PROF...

Page 26: ...mail antwerp rustibus com SINGAPORE Rustibus PTE LTD 18 Boon Lay Way 08 145 TradeHub 21 Singapore 609966 Phone 65 62 62 52 26 Fax 65 62 66 69 55 E mail singapore rustibus com HOUSTON TX Rustibus INC 2901 West Sam Houston Pkwy North Suite E 315 Houston TX 77043 USA Tel 1 832 203 7170 Fax 1 832 203 7171 E mail houston rustibus com sales rustibus com w w w r u s t i b u s c o m Genuine Rustibus parts...

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