Rustibus 200-2000 Operation Manual Download Page 7

INSTALLATION AND SETUP

RUSTIBUS®

 2000

 

DIESEL

Before you begin.

Step 1:  VERIFY THE COMPLETENESS OF YOUR RUSTIBUS® MACHINE.

• 

Check that all components are attached properly and in a proper / safe working order. 

  (Check that there are no loose wires, guards or parts on the machine)

Step 2:   ASSOCIATED EQUIPMENT.

• Ensure that you have the correct Fuel (Diesel) for the engine on the machine.

• Ensure that you have the correct Lubrication oil for the engine on the machine.

   SAE 15/40 is recommended

Step 3:  BEFORE COMMENCING THE OPERATION.

•  Always make sure that you fill the oil up to the mouth of the filler port with engine placed level. 

   It is essential that the engine is filled with the correct and correct amount of lubricating oil.

•  Locate the section to be cleaned / de-scaled and determine if the area needs to be cleaned. 

    Excessive  grease, dirt and other hazardous material should be cleaned from the surface  area 

    before operation of the 

Rustibus®

 machine.

•        The Chain drum is rotating at high RPM, show outmost care when connecting cable and when 

   operating machine. 

ALWAYS THINK SAFETY FIRST!

• Adjust power control handle to “start” position.

• 

ALWAYS

 lift up machine (push down the handle) in order for the chain drum to rotate freely

   when starting the machine.

• Start and Stop the machine and check that rotation is correct according to marking on

   machine.

Step 4: OPERATION OF RUSTIBUS® MACHINE.

• For the best results from your

 Rustibus®

 machine you should run the machine forward and backward

  over the area until appropriate result is achieved 

• 

Do not run the machine over sharp edges, but along them. Your machine will last longer if operated 

   with care.

• Do not operate your Diesel Rustibus

®

 2000 machine in poorly ventilated spaces.

Step 5: MAINTENANCE OF RUSTIBUS ® MACHINE.

• 

ALWAYS

 stop the machine and disconnect it from its power source before carrying out any 

  maintenance on the machine.

• Use the Disposable Chain Drum until it is completely destroyed and then replace the entire drum with 

   a new one.

• Keep the engine clean to prevent corrosion and remove any sediment.

Genuine Rustibus® parts only!

Machine may vary from pictures

Summary of Contents for 200-2000

Page 1: ...200 2000 RUSTIBUS 2000 DIESEL mk3 OPERATION MANUAL...

Page 2: ...requirements in and regulations on machinery Best No 522 which transpose the community legislation on machinery amended by Directive 98 37 EEC of the European parliament and of the council of 22nd Ju...

Page 3: ...y re not genuine spares Use only the best don t settle for less HOW TO RECOGNISE GENUINE SPARES GENUINE SPARE PARTS are marked with either RUSTIBUS PATENTED fig 1 or GENUINE RUSTIBUS PARTS fig 2 If th...

Page 4: ...formation ANSI Z535 5 1997 Definitions IMPORTANT The safeguards and instructions in this manual cannot cover all possible conditions and situations which may occur As we cannot control the correct mou...

Page 5: ...to ASME API specifications or other applicable codes and standards Never install remove or perform any maintenance on the Rustibus de scaling machine when it is on ALWAYS lift up machine push down th...

Page 6: ...ning or working on the machine Use only original Rustibus spare parts on the machine ALWAYS THINK SAFETY FIRST WHEN OPERATING MACHINE BEFORE STARTING THE OPERATION Congratulations on your new Rustibus...

Page 7: ...n drum is rotating at high RPM show outmost care when connecting cable and when operating machine ALWAYS THINK SAFETY FIRST Adjust power control handle to start position ALWAYS lift up machine push do...

Page 8: ...ficient If one of the pins on the Disposable Chain Drums should brake it might create an unbalance in the rotation To calibrate repair the balance the pin opposite to the broken one should be removed...

Page 9: ...ISSA 55 306 14 Item 200 0170 Bearing 17mm Incl Casing Weight 0 235 Kg 0 51 lbs ISSA 55 306 03 Item 200 0180 Bearing 20mm Incl casing Weight 0 615 Kg 1 35 lbs ISSA 55 306 04 Item 200 2220 Pulley w Bush...

Page 10: ...machine simply cut the chain links on the opposite side of the broken one You are then able to fasten it all in place with the TWO nuts and washer First place the washer D We recommend that you use Lo...

Page 11: ...chines 4 With use of a screw driver and rotating the chain drum with your hand you can remove both belts DO NOT PUT YOUR FINGERS IN BETWEEN Watch your fingers 2 Remove belt cover 3 Lay down machine li...

Page 12: ...g 2 in the Bush See picture below Place one of these bolts in the Third hole fig 1 and tighten up the bolt until the Pulley is loose Pull off the pulley by hand or use light tools Do not use an Adjust...

Page 13: ...ation guide on how to remove the Chain Drum Genuine Rustibus parts only Machine may vary from pictures 6 Remove bolts and take out the key 8 Remove Chain drum 7 Remove bolts on the other side of the c...

Page 14: ...ypes low standard electric pneumatic and our Atex Ex Certified machines 3 Make sure that the square bearing is on the inside and the round bearing is on the outside 2 Make sure that the grease nipple...

Page 15: ...shaft with the square bearing 7 Now fasten the bolts on the square beraing tight 8 Go back and fasten the round bearing completely Also the allen screw fig 2 10 Put on the Pulley and make sure its lev...

Page 16: ...Rustibus parts only Machine may vary from pictures 12 Put on the first belt To get it in the track closest to the chassis use a screwdriver while you rotate the chain drum Put then on the second belt...

Page 17: ...bly Incl Replacement Wire Brush 200 0158 17mm Bearing 200 0170 20mm Bearing 200 0180 Shaft for Head 200 2300 Weight 20 0 kg 44 0 lbs ISSA 55 315 02 Item 200 0158 Replacement Wire Brush Brush Only Weig...

Page 18: ...200 0145 THROTTLE LINE TO MOTOR DIESEL PCS 200 0139 DIESEL ENGINE MK3 PCS PARTS TO HEAD ROTATION PART UNIT 200 0151 DISPOSABLE CHAIN DRUM ASSEMBLY PCS 200 0155 WIRE BRUSH ASSEMBLY PCS 200 0156 DISPOSA...

Page 19: ...tion of the machine You simply plug your vacuum hose directly on to the machines vacuum port It could not be easier than that Inlet underneath the chassis and the Outlet as shown on picture A WATER NO...

Page 20: ...ete W Air filter Lubricator Regulator 200 3000 Rustibus 2000 Air Complete W Air filter Lubricator Regulator 200 4000 Rustibus 2000 Low Complete 3X220 380 440V 50 50 60 Hz 5 5 5 5 6 4 kW Incl 50 M Cabl...

Page 21: ...e deliver GENUINE Rustibus PARTS ONLY Rustibus cannot be held liable for any damages to Rustibus machines or personnel as a result of use of non genuine parts We reserve the right to refuse any claims...

Page 22: ...2097 E mail antwerp rustibus com SINGAPORE Rustibus PTE LTD 18 Boon Lay Way 08 145 TradeHub 21 Singapore 609966 Phone 65 62 62 52 26 Fax 65 62 66 69 55 E mail singapore rustibus com HOUSTON TX Rustib...

Reviews: