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Ruida Technology RDC6445G, Manual

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RDC6445G/S Control System manual

SHENZHEN RUIDA TECHNOLOGY

64

Mode 1: The D-axis directly drives the laser head to move upward until the laser head

touches the limit switch placed at the top. At this time, the controller considers the position to
be the origin position of the D-axis, and then the D-axis moves in the opposite direction. A
certain distance, which is the maximum stroke of the D axis (the distance from the origin of the
D axis to the plane of the machine plane) minus the sum of the focal length value and the
material thickness value in the parameter setting.

Mode 2: The D-axis drive platform moves downward until the platform touches the limit

switch placed at the bottom end. At this time, the controller considers the position to be the
origin position of the D-axis, and then the D-axis moves to the opposite direction by a certain
distance, the distance is The maximum stroke of the D axis (the distance from the origin of the
D axis to the plane of the machine that touches the laser head) is the sum of the focal length
value and the material thickness value in the parameter settings.

Backlash X

: The X axes

’

backlash, accurate to 1um.

Backlash Y

: The Y axes

’

backlash, accurate to 1um.

Summary of Contents for RDC6445G

Page 1: ...on The content include of electric connections and operating steps Read the manual to operate the systems RuiDa Technology Co Ltd Addr 3th floor Technology Building NO 1067 Nanhai Avenue Nanshan District Shenzhen city Guangdong Province P R China Tel 0755 26066687 Fax 0755 26982287 E mail sales rd acs com Web www rd acs com ...

Page 2: ...in a retrieval system or adapt thispublication in any form or by any means without the prior written permissionof RuiDa except as allowed under applicable copyright laws We have identifiedwords that we consider as trademarks Neither the presence or absence oftrademark identifications affects the legal status of any trademarks ...

Page 3: ...y assessment procedure and the manufacturer s declaration of conformity in accordance with the relevant EU directive ROHS This product has been certified by EU legislation Restriction of Hazardous Substances Safety certification comply with relevant EU environmental regulations FCC This product has been certified by the Federal Communications Commission for safety Comply with us electronic safety ...

Page 4: ... is wrong which may lead to the injury of the personnel please do not operate the personnel and related personnel easily until ensure the correct operation method and use method is correct before use Cautious Represents the potential risk of the product In the process of use if the use method is wrong or improper operation it may cause damage to the product or some parts Please do not use it until...

Page 5: ...er receiving the product please check whether the outer package is intact check whether the product is complete after unpacking and whether all parts are intact If any damage is found please contact ruida immediately Remove all cargo from package and keep packing material and wiring parts Please take care of the safety of the goods when unpacking them After taking out the goods please check whethe...

Page 6: ...e 14 4 4 PC USB Interface 14 4 5 Ethernet Interface 14 4 6 General Output Port CN1 14 4 7 General Input Port CN2 15 4 8 4 axle Spacing Input Interface CN3 CN4 16 4 9 X Y Z U axle Motor Driver Interface AXIS_X AXIS_U 16 4 10 Laser Power Control Interface CN5 CN6 17 Chapter 5 Examples of Laser Power Interface 19 5 1 Brief 20 5 2 Examples of Glass tube Laser Power 21 5 3 Examples of RF Laser 22 Chapt...

Page 7: ...45 8 7 Funtions 45 8 7 1 Axis reset 46 8 7 2 Keyboard lock 46 8 7 3 Manual setting 47 8 7 4 Laser Setting 48 8 7 5 Diagnose 49 8 7 6 Laser power infomation 49 8 8 File Management 50 8 8 1 Memory File 50 8 8 2 Memory operation 51 8 8 3 Format memery 52 8 8 4 U disk file 53 8 9 Password input and settings 54 8 9 1 Password Input 54 8 9 2 Password Setting 54 8 10 Prompt and alarm information 55 8 11 ...

Page 8: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 1 Section 1 Overview CONTENTS Briefing Description of Controller Model Comparison of Controller Performance ...

Page 9: ...n mode is automatically checked by the system The basic functions of RDC6445G and RDC6445S are the same from the perspective of users Only RDC6445S has on board clock logic and uses the term encryption logic in the form of authorization code 1 2 Description of Controller Model 1 3 Comparison of Controller Performance RDLC 420 RDC6332G RDC6342G RDC644XG Power Feature One way 5V one way 24V independ...

Page 10: ... for specialties 4 ways two for general two for specialties 4 ways two for general two for specialties Output Port 1 way low current so additional drive is needed 4 ways 500mA high current for each OC output no reverse current protection 4 ways 500mA high current for each OC output no reverse current protection 4 ways 500mA high current for each OC output reverse current protection included Softwa...

Page 11: ...ing Fixed Configurable for each axes Configurable for each axes Configurable for each axes Key Speed Fixed Configurable Configurable Configurable Axles 4 3 Z axes is configurable to flat or feedin axes 3 Z axes is configurable to flat or feedin axes 4 Encryption Feature Encryption based on the PC time Realtime clock and battery integrated for hardware encryption Realtime clock and battery integrat...

Page 12: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 5 Section 2 Installation Size CONTENTS Installation Size of MainBoard Size of Panel ...

Page 13: ...TECHNOLOGY 6 2 1 Installation Size of MainBoard The unit of all sizes is millimeter mm and the size accurate to 0 1mm the four holes are symmetrical 2 2 Size of Panel The unit of all sizes is millimeter mm and the size accurate to 0 1mm Figure Figure ...

Page 14: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 7 Section 3 Object Pictures and Interfaces CONTENTS Object Pictures of MainBoard Object Pictures of Panel Electric connection Lamp instruction ...

Page 15: ...rol System manual SHENZHEN RUIDA TECHNOLOGY 8 3 1 Object Pictures of MainBoard For more detailed pin description see the Chapter 4 Description of Interface Signal for MainBoard Figure 3 1 1 Object Picture of MainBoard ...

Page 16: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 9 3 2 Object Pictures of Panel Figure 3 2 1 Object Picture of Panel ...

Page 17: ...nstruction RDC6445G S have fifteen red lamps LED NUMBER NAME SENSE LED1 LmtX X negative limit indicator LED2 LmtX X positive limit LED3 LmtY Y negative limit LED4 LmtY Y positive limit LED5 LmtZ Z negative limit LED6 LmtZ Z positive limit LED7 LmtU U negative limit Figure 3 3 1 electric connection ...

Page 18: ... LmtU U positive limit LED9 Wp1 Indication for water protect 1 LED10 Wp2 Indication for water protect 2 LED11 Act Ethernet communication LED12 Link Ethernet connection LED13 Err error in controller hardware LED14 Run the normal running status LED15 5V 5V power supply ...

Page 19: ...HENZHEN RUIDA TECHNOLOGY 12 Section 4 Description of Interface Signal for MainBoard CONTENTS Interface of Main Power Source CN0 Panel Signal Cable Interface HMI Udisk Interface PC USB Interface Ethernet Interface General Output Port CN1 ...

Page 20: ...45G S Control System manual SHENZHEN RUIDA TECHNOLOGY 13 General Input Port CN2 4 axle Spacing Input Interface CN3 CN4 X Y Z U axle Motor Driver Interface AXIS_X AXIS_U Laser Power Control Interface CN5 CN6 ...

Page 21: ...rt 4 5 Ethernet Interface Using this interface the mainboard can communicate with PC by 10 100MHZ Ethernet Pin to Pin Ethernet parallel line is recommended 4 6 General Output Port CN1 Definition of general output port Pin Symbols Definitions 1 GND 24V power ground input 2 24V 24V power positive input This control system employs single 24 power supply For a certain margin it is suggested to select ...

Page 22: ... supply this pin should be 24V if it is powered with 36 V power supply this pin should be 36V All outputs are isolated through the optocoupler and 500mA current for each OC gate output each can directly drive the 6V 24V relay 4 7 General Input Port CN2 Pin Symbols Definitions 1 GND Power ground output 2 FootSW Input port of foot switch The connection method is when the pedal is stepped down the lo...

Page 23: ...coordinate 4 LmtX The spacing from axle X and X to 0 coordinate 5 LmtX The spacing from axle X and X to max coordinate 6 Puxy 5V Power positive output The spacing polarity is optional that is to say when the motion axle reaches the spacing position it will trigger a low level signal so as to make the corresponding LED under the cover light when the motion axle leaves the spacing position it will t...

Page 24: ...irectional signal are all OC outputs The Controller must be common anode with the motor driver 4 10 Laser Power Control Interface CN5 CN6 This control system has two independent and adjustable digital laser power control interfaces Signals of the two interfaces are similar and the first digital interface CN5 is hereby exampled Pin Symbols Definitions 1 GND Power ground output 2 L ON1 Laser enabled...

Page 25: ...he work in progress and the system will warn If the water protector 1 is not enabled the mainboard will not detect the input port of water protector 1 and so the water protector 1 can be unconnected Water protection input must be 24V logic level 5 L AN1 The analog signals for Laser Power If Glass Tube is used this pin is recommended to control the power of the Laser Please correctly select the las...

Page 26: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 19 Section 5 Examples of Laser Power Interface CONTENTS Brief Examples of Glass Tube Laser Power Examples of RF Laser ...

Page 27: ...1 Brief This control system has two independent and adjustable digital laser power control interfaces which can be used to control glass tube laser power and RF laser Please correctly select the laser type in the factory parameters or the laser control is incorrect ...

Page 28: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 21 5 2 Examples of Glass tube Laser Power ...

Page 29: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 22 5 3 Examples of RF Laser ...

Page 30: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 23 Section 6 Examples of Driver Interface for Step servo Motor CONTENTS Brief Examples of Motor Driver Connection ...

Page 31: ...ted from the minus end of side OC diode Some input signals of motor driver are independent and some are internally of common anode so some have 4 external leading out wires and some 3 wires only the pulse and directional signals are counted as shown in Figure 6 1 1 and 6 1 2 RDC644XG Controller has four groups of 3 wires motion driver interface each interface has one direction signal one pulse sig...

Page 32: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 25 6 2 Examples of Motor Driver Connection ...

Page 33: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 26 Section 7 Examples of IO port Wiring CONTENTS Input Output ...

Page 34: ...tem manual SHENZHEN RUIDA TECHNOLOGY 27 7 1 Input The two water protection inputs are 24V logic level all other inputs are compatible with 5V 12V 24V logic level Input connection shown as below Figure 7 1 1 example of input ...

Page 35: ...UIDA TECHNOLOGY 28 7 2 Output All outputs are isolated through the optocoupler and 500mA current for each OC gate output each can directly drive the 6V 24V relay led lamp buzzer etc Output connection shown as below Figure 7 2 1 example of output ...

Page 36: ... Section 8 Operating Instruction of Panel CONTENTS Brief The main interface Speed Setting Max Min Power Setting Set the layer parameters Menu Function Controller setting Funtions File Management Password input and Settings Prompt and alarm Information Auto Focus ...

Page 37: ...smooth control cost effective features The panel can depict the motion track of the controller in real time which makes the user understand the current processing graphics at a glance supports file management file preview user and manufacturer parameter modification and supports multi language interface switching and other functions Panel Features 5 0 TFT 854 480 resolution 64K color RS232 standar...

Page 38: ...ic searching for focus User parameters factory parameters language settings etc To track by the current file s frame The management of the memory and U disc files Set the relative origin Set the laser power of the current running layer or set the power of Laser Key Special function switching Set the speed of the current running layer or set the direction keys move speed To stop work or to exit to ...

Page 39: ... the X axes and Y axes or Up down left and right functions Moving Z axis Moving U axis Point movement and continuous motion switching Decimal point Backspace Digital key 0 9 Used to set parameters 8 2 The main interface When the system is powered on the screen will show as below Figure 8 2 ...

Page 40: ...king Number To accumulate the work number of the current file File Dimension To display the dimension of the current file Net status To display the connecting status of the Ethernet When the network connection is successful the icon is displayed otherwise the icon is displayed Key lock status When the keyboard lock function is enabled the icon is displayed any key press does not respond and prompt...

Page 41: ...elected press the number key and the backspace key to set and modify the parameter Press the arrow button to move the select block to select other parameters for modification When the parameters are modified press the Enter key to save the parameters press the Esc key to cancel the parameters the interface disappears and returns to the main interface 8 4 Set the layer parameters After selecting a ...

Page 42: ...ther layers and then press the Enter key to exit the layer selection mode Then press the up down key to move the selection block to the layer parameter entry to be modified Press the number key and the backspace key to set and modify the parameters After setting the parameters move the selection block to the write parameters entry Press the Enter key to save the current layer parameters otherwise ...

Page 43: ...eters in the Read Parameters entry When all the parameters are read out the user can press the up down key to move the blue selection block to select a parameter category such as carving feeding and so on The right parameter area displays the corresponding parameters If the user does not need to modify the parameters press the Esc key to return to the menu interface If the user needs to modify the...

Page 44: ... move the blue selection block to the Write entry and press the Enter key The panel saves all the parameters on the motherboard and takes effect and displays the save progress on the Write entry If the user wants to verify that the parameters are saved successfully he can move the blue selection block to the Read entry and press the Enter key then the panel reads the motherboard parameters again a...

Page 45: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 38 Figure 8 5 1 5 Figure 8 5 1 7 Figure 8 5 1 6 Figure 8 5 1 8 Figure 8 5 1 9 Figure 8 5 1 10 Figure 8 5 1 11 ...

Page 46: ...5 2 Vender parameters In the menu interface select Vender parameters entry and press the Enter key it will show as below Figure 8 5 2 1 The interface parameters of Y Z and U axes are the same as those of X axis parameters Figure 8 5 2 2 Figure 8 5 2 3 Figure 8 5 2 4 ...

Page 47: ...t small square shows red when enabled when enabled the little finger to Origin 1 enable entry means to start setting the origin point 1 first move the blue selection block to this entry and press the Enter key to enable the location point 1 entry then press Shift key then press the direction key to change the X Y axis coordinate value then press Origin key to set the current coordinate value to th...

Page 48: ...panel in the single origin logic 1 4 means the serial number of the origins in the multiple origin logic Start origin can be modified to any one of origin 1 4 so as to control the start location of next work the premise is that the origin is enabled but it can t be modified to origin 0 Once the multiple origin logic is selected and if the serial number of the next origin is 1 and four origins are ...

Page 49: ...ion refers to Section 8 9 If the password is input correctly the system will restore all the current user parameters and factory parameters with the factory parameters set before Interface prompt recovery parameter is successful 8 6 Controller setting Select the Controller Settings entry under the menu interface press the Enter button and then pop up the controller settings interface as follows Pr...

Page 50: ...n entry under the controller setting interface press the Enter button and then pop up the interface as follows The display screen s origin position is set here and different screen origin positions are selected to adjust the display graphics position in different X or Y directions Press the direction key to select a item and press the Enter key to set up the position and press the Esc key return t...

Page 51: ...odification mode blue selection block right side becomes press the Up Down key to modify and then press the Enter key to exit the modification mode Press the direction key to select other parameters and press the number key to modify the parameters After the modification move the selection block to the Write entry and press the Enter key The parameter setting takes effect Press the Esc key to retu...

Page 52: ...r setting takes effect Press the Esc key to return to the menu at the previous menu 8 6 5 System Info Select the System Info entry under the controller setting interface press the Enter button and then pop up the interface as follows Press the Enter key to read motherboard information Press the Esc key to return to the previous menu 8 7 Funtions In the menu interface select Function entry and pres...

Page 53: ... Enter button and then pop up the interface as follows Press the direction key to select an entry and press the Enter key the system performs the axis reset and prompts Resetting Press the Esc key to return to the previous menu 8 7 2 Keyboard lock Select the Keyboard lock entry under the controller setting interface press the Enter button and then pop up the interface as follows Figure 8 7 1 Figur...

Page 54: ...er entering the correct password the keys automatically lock and return to the main interface When any key is pressed the interface prompts the input password to unlock the keys Please refer to section 8 9 for password input and password settings Press the Esc key to return to the previous menu 8 7 3 Manual setting Select the Manual setting entry under the funtions interface press the Enter button...

Page 55: ...o move the corresponding axes and when the pushed key is loosed then the corresponding axes will finish moving When the Mode item is manual then pushing the direction key one time the corresponding axes will move a fixed length unless the scope is overstepped 8 7 4 Laser Setting Select the Laser setting entry under the funtions interface press the Enter button and then pop up the interface as foll...

Page 56: ...ion of the system by pressing the Enter key When the hardware signal is triggered the small box on the left side of the corresponding entry will show red Otherwise it will show gray Press the Esc key to return to the previous menu 8 7 6 Laser power infomation Note laser power information function is effectively configured on PC software Select the Laser power info entry under the funtions interfac...

Page 57: ...nterface is as follows When the blue selection block stops at the diagnostic TL and diagnostic TH entries press the Enter key to check whether the IO of the laser power supply is abnormal and if so an alarm will be generated Press the Esc key to return to the previous menu 8 8 File Management 8 8 1 Memory File Push the Menu key when the screen is on the main interface it will show as below Figure ...

Page 58: ...cursor left and right Press the Esc key to return to the previous menu The items on the right and bottom are as follows Run To run the selected file Track To track the selected file and the track mode is optional Work time To forecast the running time of the selected file and the time is accurate to 1ms Clear count To clear the running times of the selected file Copy to U disk To copy the selected...

Page 59: ...he files in memory will be deleted Total the total running times of all the files Methods of operation are the same as above Press the Esc key to return to the previous menu 8 8 3 Format memery Select the Format Memory entry in the above interface and press the Enter button then the pop up menu appears as follows Format speedily To format memory speedily and then all the files in memory will be de...

Page 60: ...gure 8 8 1 Read Udisk read the file list in the Udisk Copy to memory copy the target Udisk file to the memory Delete delete the selected Udisk file This system supports such file formats of Udisk as FAT32 and FAT16 but it can identify them when the files are put under the root directory of Udisk The file name of more than 8 characters will automatically be cut out by the system The file name that ...

Page 61: ...ressing the number key or you can select a number or letter by pressing the direction key select by pressing the Enter key and press the Enter key when you enter six passwords If the password is correct you can go to the next interface or perform the operation otherwise you can display a password error and re enter Press the Esc key to return to the previous menu 8 9 2 Password Setting The passwor...

Page 62: ...ayed Press the Esc key to return to the previous menu 8 10 Prompt and alarm information In the process of user operation or system operation will pop up some hints and alarm information such as reset water protection failure hard limit protection border crossing and so on Prompt The system pop up The system is resetting show as below The user operates according to the interface prompts Alarm Infor...

Page 63: ...RDC6445G S Control System manual SHENZHEN RUIDA TECHNOLOGY 56 Section 9 Manufacturer User Parameters Explanation CONTENTS Manufacturer parameters User parameters ...

Page 64: ...alidate which may wrongly triggers the hard spacing protection and scram the machine If the hard spacing protection is not enabled this value can be set to be 0 5mm Control Mode Double pulse or direction single pulse are optional in general direction single pulse is selected Motor Stepping it means the impulse equivalent the absolute distance gone by the corresponding motion axle when a pulse is d...

Page 65: ...ding to the car its typical setting range is 8000 20000mm s2 Scram Acceleration if this axle enables the hard spacing protection when this axle moves to the spacing position it will scram operation at the scram acceleration This value can be 2 3 times of the maximum acceleration for this axle Key parameters Key Move Takeoff Speed it means the starting speed to move this axle by way of the keys on ...

Page 66: ...f control signal used by this laser in general glass tube is about 20KHZ RF laser is about 5KHZ the maximum minimum power is used to set the limit power of this laser that is to say during the operation the maximum power set by the user can t be higher than that set here and the minimum power set by the user can t be less than that set here either When a laser s power is attenuated then the laser ...

Page 67: ... should be reset Such a modification can function upon the resetting of the system Enable parameters Door Opening Protection If this item is enabled then the door opening protection must be connected to the controller or the machine will not run Whether to enable the blower If using wind out port to control the blower by the graph layer parameter this item must be enabled or the wind output is a s...

Page 68: ...les on the scanning The higher the two speeds are the quicker the scanning is Scanning Line feed Speed this parameter is specially used to control the highest speed at which that the previous line vertically moves to the next line in the scanning mode If the space between lines is larger during the scanning or if the distance of each block is larger during the scanning and deblocking of figure it ...

Page 69: ...ine graph the U axes moving one time to feed the moving length of U axes is the interval of the two lines graph on Y direction Progressive feeding repay Because of the imprecision of U axes moving there can set a value to repay the interval of the two lines graph on Y direction 4 Reset parameters Reset Speed it means the speed of X Y axle linkage reset to the origin X axle start up reset Auto home...

Page 70: ...head lens to Z axle origin When there is no automatic focusing function this parameter becomes invalid Material thickness Thickness of the object to be processed Non contact focusing When YES is selected the focus mode is non contact focus otherwise it is contact focus mode This parameter defaults to contact focus mode The above three parameters are used to set the auto focus function The auto foc...

Page 71: ...ocal length value and the material thickness value in the parameter setting Mode 2 The D axis drive platform moves downward until the platform touches the limit switch placed at the bottom end At this time the controller considers the position to be the origin position of the D axis and then the D axis moves to the opposite direction by a certain distance the distance is The maximum stroke of the ...

Page 72: ...t copy upload and send the manual without Ruida s permission Content will be revised or modified We will not send message to every users If there are any question or suggestion about our products and manuals please tells us Tel 086 0755 26066687 Fax 086 0755 26982287 Adress 1B 1 buiding 5 Tian an Nanyou industrial area Dengliang road Nanshan district Shenzhen Guangdong China Website www rd acs com...

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