Flex-Line
INSTALLATION MANUAL
Page 1: ...Flex Line INSTALLATION MANUAL...
Page 2: ...Flex Line Installation manual __________________________________________________________________________________ 2...
Page 3: ...__________ 3 Table of contents Principles 4 Safety 4 Transport 12 Installation 12 Combustion air 13 Flue gas system 16 Thermal insulation 18 Fire resistant hot air systems 20 Fire resistance radiation...
Page 4: ...no information country specific values from Switzerland and Germany have been used The installer is responsible for this validity The appliances are tested only for the closed operation All local req...
Page 5: ...emove the two furthermost firebox bricks at the side 2 Remove add balancing weights 2 Remove air duct 3 Install cover again 3 Remove inspection cover 4 Remove add balancing weights 5 Install in the re...
Page 6: ...With this handle the balancing weights can be lifted from the main weight For this the door must be completely raised Insert the handle with the magnets through the gap Then rotate 90 so that the mag...
Page 7: ...ally to a chimney The applicable local regulations and manufacturer s instructions must be followed for the installation of the flue gas system Precoat Combustible floors in front of fireplaces must b...
Page 8: ...must be sufficiently load bearing The adjustable feet are height adjustable and are used to align the fireplace insert The adjustable feet must be placed directly on the load bearing substrate Load be...
Page 9: ...s heat radiation zone If Z than the value cited in the table Y is reduced If Z than cited in the table the combustible components must be insulated by the spacing Y With mantle for hot air The safety...
Page 10: ...pecified in the table Y is reduced If Z than specified in the table the combustible components must be insulated by the distance Y With mantle for warm air The safety distance can be halved by install...
Page 11: ...box Concrete base Smoke outlet Door Casing Casing Active surface Cavity Thermal insulation Supporting frame Inactive surface Covering Thermal insulation Connecting piece Thermal insulation optional Co...
Page 12: ...ugh carefully prior to assembly Alignment The fireplace insert must be aligned exactly at the installation location with the help of a spirit level A functional check must be made of the doors before...
Page 13: ...e suspended from the ceiling with connecting rods For freestanding supporting structures the relevant manuals must be followed Combustion air Supply R egg fireplaces are designed in such a way that th...
Page 14: ...n in the facade The flow resistances declared by the manufacturer must be taken into account The cross section of 175 cm2 15 cm diameter may not be reduced If lower cross sections are installed becaus...
Page 15: ...esired perforation 2 Insert U shaped duct and seal at connection points 3 Secure lid with tapping screw on the appliance Then screw lid to the duct with the other tapping screws 4 Cut channel to the r...
Page 16: ...asurements before lining the system A flue gas fan can be installed inside the flue gas system to achieve stable draught ratios Connecting piece The following requirements must be met when installing...
Page 17: ...e R egg valves These can be broken out with a pair of pliers All connecting pieces must have long term thermal resistance and be tight The flue gas valve butterfly valve can be connected by a flexible...
Page 18: ...ong odours may be generated Details about the composition of thermal insulation can be obtained from the manufacturers The fireplace insert may not be placed directly on the thermal insulation A conti...
Page 19: ...onnecting pipe 0 035 750 80 Alternative insulating materials Alternative insulating materials with a certificate of use e g silica promate Isoboard etc are able to replace the primary walling and the...
Page 20: ...the hot air grille with flexible aluminium hose or the connecting piece is not insulated the hot air cross section must be used by the appliance without a mantel The hot air inlet does not have to be...
Page 21: ...nnections that are required for the installation must be opened The 150 mm diameter supports supplied manual on this with the supports are to be used for connecting the flexible aluminium hoses 1 Perf...
Page 22: ...g appliances The hot air inlet must be able to circulate under the appliance and the heat created diverted away Appliance Including substructure and hot air Min 20 cm high Excluding substructure 20 cm...
Page 23: ...e precoated board is not sufficient The floor in the heat radiation area of the panel based on the value X in the table must not be of flammable construction Normal precoat based on country specific r...
Page 24: ...cavity of the fireplace casing The thermal insulation must have long term thermal resistance It is designed seamlessly and covers the entire primary walling within the fireplace casing There must be...
Page 25: ...6 14 2 14 Violino 55x73 6 14 2 14 Violino 55x98 6 14 2 14 Violino 65x87 8 14 2 14 RIII 45x56x46 4 12 RIII 45x56x60 4 12 RIII 45x56x80 4 12 RIII 45x80x46 4 12 RIII 45x100x46 4 12 2 12 RIII 55x100x46 4...
Page 26: ...must have long term thermal resistance It is designed seamlessly and covers the entire ceiling within the cavity of the fireplace casing A cover must have long term thermal resistance and be dimension...
Page 27: ...used as alternative insulating material Appliance Thermal insulation with mineral wool in accordance with Table 2 cm Distance from hot air outlet Up to the ceiling cm Violino 45x60 18 country specific...
Page 28: ...be integrated into such systems Firebox casing Thermobrikk installation The firebox linings with Thermobrikk consist of several wall and floor components The following images apply to all shapes and s...
Page 29: ...e all floor elements carefully on the sheet metal flooring Evenly distribute any lateral play between the floor elements Firebox bricks Walls 1 2 3 4 5 6 An element 1 5 elements 2 elements 3 elements...
Page 30: ...__________ 30 Firebox overview front opening appliances Violino 45x60 Violino 45x80 Violino 55x73 Violino 55x98 Violino 65x87 1 1 5 1 5 1 5 1 1 4 1 5 1 5 1 5 1 4 3 3 3 3 3 8 7 8 3 3 8 7 7 8 3 3 1 5 1...
Page 31: ...___________________________________________ 31 Firebox overview of three sided devices RIII RIII 45x100x46 RIII 45x56x46 RIII 45x56x80 RIII 45x56x60 RIII 45x56x46 2 3 6 5 6 5 6 5 6 3 2 10 11 10 2 6 5...
Page 32: ...Violino For efficient combustion the flue gases are passed over the firebox by means of baffle plates With front opening appliances the redirection consists of three stainless sheets 3 mm thick First...
Page 33: ...eflections on each other pay attention to the notch 2 Move the deflector back on the fireclay and push it all the way back 3 Fold deflection upwards at the front 4 Push the deflector fully forward and...
Page 34: ...all the way back 2 Fold deflection upwards at the front 3 Push the deflector fully forward and rest it on the two bolts Type plate The type plate can be found on the right hand side of the appliance o...
Page 35: ...with EN 13229 10 Efficiency Based on test report in accordance with EN 13229 11 Key indicators of the test centre responsible and accredited for the test 12 Standard in accordance with which the firep...
Page 36: ...air valve if available Check function of the convection air fan if available Check function of the flue gas fan if available Assess flue gas connection for safely diverting flue gases Assess the ther...
Page 37: ...mplete weight kg 220 280 280 314 330 Nominal heat performance kW 8 4 9 2 12 5 14 12 1 Room heat performance kW 9 2 10 1 13 7 14 8 13 4 Efficiency 84 80 80 80 81 Combustion per hour kg h 2 6 4 2 4 4 4...
Page 38: ...ight kg 180 200 230 215 265 277 Nominal heat performance kW 8 2 11 7 10 6 11 1 11 11 7 Room heat performance kW 9 12 9 11 7 12 2 12 1 12 9 Efficiency 81 83 81 82 84 78 Combustion per hour kg h 2 65 3...
Page 39: ...Flex Line Installation manual __________________________________________________________________________________ 39...
Page 40: ...Flex Line Installation manual __________________________________________________________________________________ 40 ma_flex line_rev4_en 13 09 2017...
