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VLBG-PLUS

2

Please read user instruction before initial op-

eration of the bolt-on lifting point VLBG-PLUS. 

Make sure that you have comprehended all 

subjected matters.  

Non observance can lead to serious personal 

injuries and material damage and eliminates 

warranty. 

1  Safety instructions

ATTENTION 

Wrong assembled or damaged VLBG-PLUS as 

well as improper use can lead to injuries of per-

sons and damage of objects when load drops.

Please inspect all VLBG-PLUS before each use.

•  Remove all body parts (fingers, hands, arms, etc.) out 

of the hazard area (danger of crushing or squeezing) 

during the lifting process.

•  The VLBG-PLUS must be used only by authorised and 

trained people in adherence to BGR/DGUV regulations 

100-500, Chapter 2.8 and, outside Germany, when 

observing the relevant specific national regulations.

•  Do not exceed the working load limit (WLL) indicated 

on the lifting point.

•  VLBG-PLUS must be rotatable in the screwed tight 

status through 360 °.

•  No technical alterations must be implemented on the 

VLBG-PLUS.

•  No people may stay in the danger zone.
•  Jerky lifting (strong impacts) should be prevented.
•  Always ensure a stable position of the load when lifting. 

Swinging must be prevented.

•  Damaged or worn VLBG-PLUS must never be utilised.

2  Intended use 

•  VLBG-PLUS must only be used for the assembly of 

the load or at load accepting means

•  Their usage is intended to be used as lifting means.
•  The VLBG-PLUS can also be used as lashing points 

for the fixture of lashing means.

•  The VLBG-PLUS must only be used in the here 

 described usage purpose.

3  Assembly- and instruction manual

3.1  General information

•  Effects of temperature: 

 

Due to the DIN/EN bolts that are used in the VLBG-PLUS,  

the working load limit must be reduced accordingly:

    -40 °C  to  100 °C  ––> no reduction 

(-40 °F  to  212 °F)

 

100 °C to 200 °C minus 15 % (212 °F to 392 °F) 

200 °C to 250 °C minus 20 % (392 °F to 482 °F) 

250 °C to 350 °C minus 25 % (482 °F to 662 °F)

 

Temperatures above 350 °C (662 °F) are not 

permitted.

  Please observe the maximum usage temperature of  

the supplied nuts (optionally): 

 

• Clamping nuts according to DIN EN ISO 7042 

  (DIN 980) must only be used up to +150 °C at the 

  max  (302 °F). 

 

 

 

• Collar nuts according to DIN 6331 can be used 

  up to +300 °C. Please note also the reduction 

  factors  (572 °F).

•  RUD-Lifting points must not be used under chemical in-

fluences such as acids, alkaline solutions and vapours 

e.g. in pickling baths or hot dip galvanising plants. If 

this cannot avoided, please contact the manufacturer 

indicating the concentration, period of penetration and 

temperature of use. 

•  The places where the lifting points are fixed should be 

marked with colour. 

•  VLBG-PLUS lifting points from RUD are supplied with a 

crack test inspected hexagon bolt (length up to Lmax, 

see table 3). 

 

M8   - M24: ICE-Bolt  

M27 - M48: 10.9 bolt

  ATTENTION

  Use only the appropriate strength class of bolt, for 

each  specific  size.  For  sizes  M8-M24,  only  original 

RUD-ICE-Bolt must be used.

•  Original bolts (ICE bolt and 10.9 bolts) are available 

as a spare part from RUD.

•  When using 10.9 bolts of the size M27-M48 from  

other suppliers, make sure that they have been 100 % 

inspected in regards of cracks. A written confirmation 

of the absence of cracks must be added to the doc-

umentation.

  The middle notch toughness at the lowest approved 

use temperature must be at least 36 J. This is required 

for the test principles for GS OA 15-04 lifting points.

HINT

The dismantling / assembling for the exchange 

or inspecting of the bolt may only be executed 

by a competent person (compare with Section 

3.4 Dismantling / Assembling the RUD bolt).

• 

Versions

  •  RUD supplies the Vario length complete with a 

washer and crack-detected nut corresponding to 

DIN EN ISO 7042 (DIN 980) or will be supplied with 

a crack inspected collar nut acc. to DIN 6331.

•  If the VLBG-PLUS is used exclusively for lashing, the 

value of the working load limit can be doubled. 

  

LC = permissible lashing capacity = 2 x WLL

HINT

If the VLBG-PLUS is or was used as a lashing 

point, it must not be used for lifting later on!

Summary of Contents for VLBG-PLUS

Page 1: ..._______________ _________________ F r die Zusammenstellung der Konformit tsdokumentation bevollm chtigte Person Michael Betzler RUD Ketten 73432 Aalen Aalen den 26 09 2016 Dr Ing Arne Kriegsmann Proku...

Page 2: ...662 F Temperatures above 350 C 662 F are not permitted Please observe the maximum usage temperature of the supplied nuts optionally Clamping nuts according to DIN EN ISO 7042 DIN 980 must only be use...

Page 3: ...fting without deforma tion The German testing authority BG recom mends the following minimum for bolt lengths 1 x M in steel minimum quality S235JR 1 0037 1 25 x M in cast iron for example GG 25 2 x M...

Page 4: ...load direction Turning operations where the VLBG PLUS will be turned around the bolt axle exception see chapter 3 3 3 Forbidden lifting and turning operations After a full turn by 180 the torque of th...

Page 5: ...ness of the bolt The bolt must be easily rotatable by 360 3 4 3 Assembling the bolt for VLBG PLUS M12 M48 HINT Only the stated strength of class for the respec tive size of the bolts must be used M12...

Page 6: ...LUS 1 2t M 14 1 2 1 2 2 4 2 4 1 7 1 2 1 2 2 5 1 8 1 2 VLBG PLUS 2t M 16 2 2 4 4 2 8 2 2 4 2 3 2 VLBG PLUS 2t M 18 2 2 4 4 2 8 2 2 4 2 3 2 VLBG PLUS 3 5t M 20 3 5 3 5 7 7 4 9 3 5 3 5 7 35 5 25 3 5 VLBG...

Page 7: ...2t M16 2 0 55 34 5 56 38 30 39 13 5 36 22 149 86 47 58 185 16 38 24 10 85 150 Nm 8504655 8600474 VLBG PLUS 2t M18 2 1 3 50 82 54 45 55 17 43 37 222 113 64 80 90 18 48 30 12 110 200 Nm 8504656 8600475...

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