Ruby 025 FDA Installation, Operation And Maintenance Manual Download Page 12

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3.1 Connection of air supply line

We recommend to supply the air through a hose to the pump. Using moisturized compressed air requires the installation of a service unit
with water separator. This control equipment can additionally be used to regulate the flow capacity of the pump. The diaphragm must not
be subjected to shockloads. For this reason we recommend the installation of a spool, diaphragm or needle valve as shut-off element.

WARNING: pneumatic supply to the Ruby pumps must he made using FILTERED. DRIED. NON LUBRICATED OIL FREE AIR

at a pressure of not less than 2 bars and not more than 7 bars. 

WARNING: do not remove RESET for any reason and/or do not connect the air supply to the RESET channel
Warning! Do not use a ball valve as shut-off element

Note: Especially for plastic pumps or pumps with PTFE diaphragms it is highly recommended to install a slow start valve in the
supply line to the pump. This valve protects both the diaphragm and housing parts against suddenly occurring pressure shocks.

3.2  Connection of cuction and pressure lines

Suction and pressure lines must be installed in a way that no additionally loads are applied to the pump ports.
The tightening torque of the mounting screws and the pressure strength of the sockets and flanges must be observed with the installation
of the suction and pressure lines. After assembly check the system for leaks

3.3 Pump in suction operation

Ruby Air Operated Diaphragm Pumps are dry self-priming. Depending on the pump design a suction head of max. 9 m Wc can be reached,
when the suction line is filled.

3.4 Pump in submerged operation

The Ruby Air Operated Diaphragm Pumps are suitable for submerged operation. However, it must be assured that the surrounding fluid
will not attack the pump. 
When installing the pump make sure that the air discharge muffler has been removed and the exhaust air is discharged from the fluid
through a hose.

3.5 Connecting to the product circuit

After positioning the pump you can now connect it to the product circuit as follows:

WARNING: only fittings with cylindrical gas threads in materials compatible with both the fluid to be pumped and the pump’s

construction materials must be used.

For example: 
Pump made from PP - PP fitting
Stainless steel pump = stainless steel fitting.

1. On the suction and discharge manifold install a manual valve of the same diameter as the pump inlet (never smaller) to intercept the

fluid correctly in case of spills and / or when servicing the pump.

2. Install the sleeves to secure the flexible hoses on both valves.                                                                                              

WARNING: the pump must be connected  with FLEXIBLE HOSES REINFORCED WITH A RIGID SPIRAL of a diameter never

smaller than the pump's connection. The filters or other equip-ment installed at the intake side must be suitably dimensioned in
οrder to avoid pressure drops. For negative installations and/or viscous fluids, use hoses with an OVERSIZE DIAMETER, especially
on the intake side. Connections using rigid pipes may cause strong vibrations and break the manifolds

Summary of Contents for 025 FDA

Page 1: ...2G x h IIB T4 Gb II 2D x h IIIB 135 C Db Baseefa15ATEX13DR RN3 Installation Operation and Maintenance AirOperatedDiaphragmPumps Industrial Park of Kifisia HELLAS www alphadynamic eu RUBY025FDA...

Page 2: ...12 3 4 Pump in submerged operation 12 3 5 Connecting to the product circuit 12 3 6 Noise emissions 2003 10 EC 13 3 7 Temperature range of the diaphragm material 13 3 8 Temperature range of the Housing...

Page 3: ...3...

Page 4: ...4...

Page 5: ...ntenance or repair of the pump must have read and understood these instructions especially the chapter on Health and Safety This applies in particular for those who are only occasionally involved in w...

Page 6: ...pment for use in potentially explosive atmospheres Basic method and requirements EN ISO 80079 37 Non electrical equipment for explosive atmospheres No electrical type of protection by constructional s...

Page 7: ...l consumable material such as diaphragms ball seats balls and others The warranty does not cover parts damaged as a consequence of incorrect installation carelessness neglect incorrect maintenance or...

Page 8: ...d maintenance manual have been analysed whilst the analysis of the risks associated with the interface with other system components must be carried out by the installer The user is responsible for cla...

Page 9: ...not be used with fluids that arc not compatible with its construction materials or in a place containing incompatible fluids WARNING installing the pumps without on off valves on the intake and deliv...

Page 10: ...eter and length Position the pump as close as possible to the point of collection within 2 5 m and in any case never more than 5 m The diameter of the intake pipe must never be smaller than the connec...

Page 11: ...ef valves pressure gauges flow control valves and shut off valves 6 Thoroughly examine the alignment of the pump with the pipelines in order to avoid strain and premature wear 7 Check all pipelines fo...

Page 12: ...n operation RubyAir Operated Diaphragm Pumps are dry self priming Depending on the pump design a suction head of max 9 m Wc can be reached when the suction line is filled 3 4 Pump in submerged operati...

Page 13: ...ucted nor limited to avoid either cavitation or pneumatic motor strain Connection off the product circuit finishes here 3 6 Noise emissions 2003 10 EC In a room with several pumps you may experience a...

Page 14: ...housings by untying the screws gradually and cyclically Step 4 Detach the diaphragm from the central block by hand and untie it with a left rotation Step 5 Untie the opposite housing and pull the dia...

Page 15: ...p 3 We put the sealing o ring of the lateral cap Step 4 We install the pilot shaft Step 5 Then we install the cap up to the safety point Step 6 Then we install the safety we reverse the central block...

Page 16: ...4 Assembling Diaphragm installation Step 5 We put at the pump air entrance air of 0 5 bar pressure and we see in which side of the block the entrance holes at the back of the di aphragm are releasing...

Page 17: ...intenance engineers In event of abnormal behaviour and in order to fix faults please refer to the following troubleshooting instructions WARNING For more serious problems we strongly recocomend that y...

Page 18: ...18 6 0 Technical data 6 1 Dimensional drawings...

Page 19: ...te 165 L min Air inlet 1 2 Suction Discharge port DN 40 TRICLAMP Suction lift dry 4 m Max Solid size diameter 3 5 mm The curves and performance values refer to pumps with submerged suction and a free...

Page 20: ...r inlet 1 2 Suction Discharge port DN 40 TRICLAMP Suction lift dry 4 m Max Solid size diameter 3 5 mm The curves and performance values refer to pumps with submerged suction and a free delivery outlet...

Page 21: ...inlet 1 2 Suction Discharge port DN 40 TRICLAMP Suction lift dry 4 m Max Solid size diameter 3 5 mm The curves and performance values refer to pumps with submerged suction and a free delivery outlet...

Page 22: ...LL SEATS 4 2 SUCTION MANIFOLD 1 19 RETAINING RING AIR VALVE 2 3 DISCHARGE MANIFOLD 1 20 AIR CONTROL VALVE 1 4 PUMP HOUSING 2 21 HOUSING PUMP SCREW 16 5 DIAPHRAGMS 2 22 BALT 16 6 PISTON INNER 2 22A NUT...

Page 23: ...R025 0140 SILANCER 025 1 25 12A R025 0140A SUPPORT SILENCER 025 1 25 13 R025 0185 AIR EXHAUST SCREW 2 25 14 R025 0141 AIR EXHAUST COVER 1 25 15 R025 0171 VALVE SEAT ORING DOWN 025 PTFE 4 25 16 R025 01...

Page 24: ...ALPHADYNAMIC PUMPS AirOperatedDiaphragmPumps Industrial Park of Kifisia HELLAS www alphadynamic eu VER 01 2021 VER 02 2021...

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