RTR Energia 12kVAr Technical  User'S Manual Download Page 4

 

                       

TECHNICAL USER´S MANUAL

 

 
 

Thyristor modules  

 

1 – Introduction 

1.1 General Description 

 

Thyristor  modules  are  designed  to  switch  capacitive  loads  up  to  80kVAr  in  power  factor 

correction (PFC) applications. The modules can switch capacitive loads within 10ms of receiving 
a triggering signal. The microprocessor-based architecture and its algorithm senses the voltage 
zero crossing, thereby avoiding capacitor abrasion. The modules can switch up to 480V, star- or 
delta-connected  symmetrical  or  asymmetrical,  resistive,  inductive  and  capacitive  loads  during 
the voltage-zero crossing. Triggering is easily performed through power factor correction relays, 
or  PLCs.  The advantages  of the thyristor  modules  over  state-of-the-art mechanical  contactors 
include:  (1)  longer  life  expectancy,  (2)  fast  switching  performance,  (3)  guaranteed  minimal 
voltage or current transients during switching which (4) extends the capacitor lifetime. Thyristor 
modules  monitor  voltage,  status  and,  temperature.  Detected  faults  are  displayed  on  the  four 
LEDs on the front panel and recorded in the module internal memory. The modules can operate 
with  or  without  a  detuned  filter  reactor.  The  modules  protect  detuned  filter  reactors  against 
overheating through their external thermostat connections. Thyristor modules are maintenance 
free and quiet. 
 

1.2 Application Areas 

Thyristor modules are designed for dynamic power factor correction applications requiring 

extremely  fast  and  frequent  switching  actions.  Applications  include,  but  are  not  limited  to, 
welding,  presses,  elevators,  cranes,  arc  furnaces,  wind  turbines  and  similar  areas  with 
dynamically varying loads. 

 

2 – Technical Specifications 

Technical specifications of the 12kVAr, 25kVAr, 50kVAr and 80kVAr thyristor modules are 

listed in Table 2.1. This table gives guaranteed ratings and exceeding these guaranteed ratings 
will significantly reduce module life expectancy. 

Table 2.1:

 Technical specifications for 12kVAr, 25kVAr, 50kVAr, and 80kVAr 

Parameter 

Units 

12kVAr 

25kVAr 

50kVAr 

80kVAr 

Nominal Voltage 

400 ±%14 

400 ±%14 

400 ±%14 

400 ±%14 

Maximum Blocking Voltage 

1600 

1600 

1600 

1600 

Maximum Operating 
Current 

20 

40 

80 

115 

Maximum 

di/dt

 

A/µs 

50 

100 

140 

140 

Conductor Cross Section 

mm

16 

16 

35 

35 

Number of Semicoductor 
Modules 

Auxiliary Supply Voltage 

230±%10 

230±%10 

Fan Power Rating 

VA 

32 

32 

Summary of Contents for 12kVAr

Page 1: ...Ind Pinto Estaci n 28320 Pinto Madrid ESPA A Tel 34 916 916 612 Fax 34 916 912 257 info rtr es www rtr es Microprocessor Controlled Capacitor Switching Thyristor Modules Technical User s Manual Date 0...

Page 2: ...ratings specified in the technical specifications Do not touch the modules with bare and or wet hands while it is on Make sure that the power is turned off when cleaning Use a dry cloth to clean the m...

Page 3: ...1 1 General Description 1 2 Application Areas 2 Technical Specifications 3 Setup 3 1 Prerequisites for Setup 3 2 Installation 3 3 Wiring Diagrams 3 4 Ready for Start Up 3 5 Alarms and Indicators 4 Te...

Page 4: ...module internal memory The modules can operate with or without a detuned filter reactor The modules protect detuned filter reactors against overheating through their external thermostat connections Th...

Page 5: ...h connecting the ground cable to the auxiliary power supply connector Electrical connections should follow the wiring diagrams provided in Figures 3 3 3 6 in the Wiring Diagrams section Superfast elec...

Page 6: ...be equipped with a discharging High power resistors or discharge reactors are recommended to increase switching speed and frequency Discharge resistors need to be selected carefully to achieve desired...

Page 7: ...S MANUAL 6 Thyristor modules Figure 3 1 The effect of discharge resistance on discharge time for 7 189Hz and 14 134Hz detuned reactor PFC with three discharge resistors 7 rates may be used if no react...

Page 8: ...5 25kVAr 63 NH AC 690 25 50kVAr 125 NH AC 690 50 80kVAr 200 NH AC 690 80 MITIGATING HIGH di dt When the thyristors are triggered the current is initiated at the gate cathode junction The current sprea...

Page 9: ...ter reactors for 12kVAr 25kVAr 50kVAr and 80kVAr modules are presented in Figures 3 3 3 6 Figure 3 3 Recommended wiring diagram for 12kVAr and 25kVAr modules with a detuned filter reactor and a discha...

Page 10: ...r modules Figure 3 4 Recommended wiring diagram for 12kVAr and 25kVAr modules without a detuned filter reactor and with a discharge reactor Connection terminals wiring diagrams and structures of 12kVA...

Page 11: ...istor modules Figure 3 5 Recommended wiring diagram for 50kVAr and 80kVAr modules with a detuned filter reactor and a discharge reactor Connection terminals wiring diagrams and structures of 50kVAr an...

Page 12: ...r modules Figure 3 6 Recommended wiring diagram for 50kVAr and 80kVAr modules without a detuned filter reactor and with a discharge reactor Connection terminals wiring diagrams and structures of 50kVA...

Page 13: ...ults The function of each LED is described as follows POWER LED red Informs the user that the module is powered up FAULT LED red Informs the user of internal faults If the module detects a misconnecti...

Page 14: ...TECHNICAL USER S MANUAL 13 Thyristor modules Figure 4 1 12kVAr and 25kVAr modules technical drawings...

Page 15: ...TECHNICAL USER S MANUAL 14 Thyristor modules Figure 4 2 50kVAr and 80kVAr modules technical drawings...

Page 16: ...is used without wiring the thermostat connections Otherwise the module will evaluate this situation as a reactor thermal fault and will not let the user switch on the capacitors FAULT LED is blinking...

Page 17: ...ED displays operating status of the module If this LED is not lit up then one of the following four situations must be true 1 System is not powered up 2 Trigger signal is not being received 3 Capacito...

Page 18: ...he documentation delivered with the module and other relevant documentation Modules subjected to misuse negligence or accident In no event shall the manufacturer its suppliers or subcontractors be lia...

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