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Page 8

Water
Pump

Connecting at Engine

OFF

OFF

OFF

TES

T

SYS

TEM

 VA

CUU

M

SYS

TEM

 PR

ESS

URE

FILL

 RA

DIA

TOR

& O

VER

FLO

W

EXC

HAN

GE 

COO

LAN

T

EM

PTY

 WA

STE

 TAN

K

LOW

ER R

AD

IATO

R

& O

VER

FLO

W

& O

VER

FLO

W

LOW

ER R

ADIA

TO

R

EXC

HAN

GE

 CO

OLA

NT O

R

FIL

L RA

DIAT

OR

 & O

VER

FLO

W

EMP

TY W

AST

E TA

NK

Black Hose

Green Hose

Radiator

Hose

Step

Adapters

Overflow

Radiator

Connecting at Radiator

Engine

Block

Green Hose

Black Hose

SYS

TEM

 VA

CUU

M

EXC

HAN

GE 

COO

LAN

T O

R

FILL

 RA

DIA

TOR

 & O

VER

FLO

W

OFF

OFF

TES

T

SYS

TEM

 PR

ESS

URE

FILL

 RA

DIA

TOR

& O

VER

FLO

W

EXC

HAN

GE C

OO

LAN

T

EMP

TY W

AST

E TA

NK

LOW

ER R

ADIA

TOR

& O

VER

FLO

W

EMP

TY W

AST

E T

ANK

OFF

& O

VER

FLO

W

LOW

ER R

ADI

ATO

R

Hose

Engine

Block

Adapter

Heater

Core

Hose

Adapters

Step

Hose

Adapter

Radiator

Water
Pump

Overflow

Radiator

Heater

Core

CONNECTING TO THE COOLANT SYSTEM

The MCX-2F can be connected to the cooling system in either of the configurations
shown below. The choice is dependent on the ease of accessability to the hose
connections.

1. Turn both valves on the front of the MCX-2F to EXCHANGE.

2. Disconnect the radiator hose from either the engine or the radiator.

3. Select an Adapter Hose with the same inner diameter as the radiator hose and

connect at the point the radiator hose was disconnected using a clamp.

4. Install Step Adapters in the Adapter Hose and the radiator hose using clamps.

Make sure the outside diameter of the Step Adapters is the same as the inner
diameter of the radiator hose.

5. Connect the Green and Black hoses from the MCX-2F to the two Step Adapters

as shown in the illustrations. 

See next page for special hookups.

6. Open the valves on the two Step Adapters.

Summary of Contents for MCX-2F

Page 1: ...DIA TOR EM PTY WA STE TAN K EXC HAN GE CO OLA NT OV ER FLO W FIL L RA DIA TO R SYS TEM PR ESS UR E SYS TEM VAC UU M TES T OFF OFF OF F OPERATION MANUAL MCX 2F Multiple Coolant Exchanger With Flush Fl...

Page 2: ...or Pressure 6 Lowering Coolant Level 7 Connecting to the Coolant System 8 Special Hookups 9 Engine Flush 10 Coolant Replacement 11 Test Coolant System for Leaks 12 Completing the Job 13 Changing Coola...

Page 3: ...eller Gasket EM PT Y WA ST E TA NK FIL L RA DIA TO R OV ER FL OW EX CH AN GE CO OL AN T OR LO WE R RA DIA TO R OV ER FL OW OV ER FL OW LO WE R RA DIA TO R EM PT Y WA ST E TA NK EX CH AN GE CO OL AN T...

Page 4: ...extremely hot Allow the cooling system to cool down and use extreme caution when removing caps and hoses C Coolants are poisonous to people and animals and are also corrosive Clean up any spills imme...

Page 5: ...e New Coolant Tank to the rear and sit it on the floor 2 Remove the tank cap and fill the tank with new coolant and water in the proportions specified by the coolant supplier The tank can be disconnec...

Page 6: ...clips to the battery of the vehicle WARNING Handle battery connection cable with extreme caution Batteries generate explosive gases during normal operation Working in the vicinity of a lead acid or o...

Page 7: ...g and gloves Use extreme caution when removing radiator cap and hoses NOTE The MCX 2F does not need to be connected to power for the following The MCX 2F will relieve the pressure in a hot car radiato...

Page 8: ...Core Engine LOWERING COOLANT LEVEL WARNING Coolant in the vehicle cooling system may be extremely hot and under great pressure Wear safety glasses and use protective clothing and gloves Use extreme c...

Page 9: ...Hose Adapter Radiator Water Pump Overflow Radiator Heater Core CONNECTING TO THE COOLANT SYSTEM The MCX 2F can be connected to the cooling system in either of the configurations shown below The choic...

Page 10: ...after Step 6 on next page for the symptoms of this situation Special Hookup 2 Some cooling systems do not have a cap on the radiator Instead there is a single cap on the overflow tank as shown in the...

Page 11: ...valves located on the front panel each have two positions EXCHANGE and BYPASS When the valves are both turned to the BYPASS position the coolant in the vehicle bypasses the MCX 2F It flows through the...

Page 12: ...g pages it is ready to replace the old coolant with new coolant Scales for the tank levels are graduated in quarts and liters 1 Gallon 4 Quarts 1 Determine the capacity and type of coolant for the veh...

Page 13: ...Hose Adapter TEST COOLANT SYSTEM FOR LEAKS The MCX 2F can be used to check the coolant system for leaks The coolant system is pressurized and the System Pressure Gauge on the MCX 2F is monitored for...

Page 14: ...LOWER RADIATOR OVERFLOW OFF Heater Core COMPLETING THE JOB ll used coolant in the vehicle cooling system has now been replaced with new coolant The following steps will complete the job 1 Turn both v...

Page 15: ...CHANGE COOLANT OR FILL RADIATOR OVERFLOW Block Engine Heater Core COMPLETING THE JOB 9 Remove the Step Adapters from the radiator hose and the Adapter Hose 10 Remove the Adapter Hose and reattach the...

Page 16: ...a battery during this procedure 1 Slide the New Coolant Tank to the rear and sit it on the floor 2 Disconnect the green hose from the tank and install a Step Adapter on the end Close the valve on the...

Page 17: ...TANK EXCHANGE COOLANT OR OFF OVERFLOW LOWER RADIATOR Green Hose Green Hose Wand Small New Coolant Tank CHANGING COOLANT TYPE 10 Press the top of the EXCHANGE COOLANT OR FILL RADIATOR OVERFLOW selector...

Page 18: ...he Waste Tank can be emptied two different ways A The Waste Tank can be removed from the MCX 2F and transported to the area where it is to be emptied A quick connect coupler is installed on the black...

Page 19: ...Adapter Hose Includes 2 Clamps Small Step Adapter Small Adapter Hose Includes 2 Clamps 1 1 4 1 3 8 1 1 2 1 3 4 2 2 1 4 2 1 2 Extra Large Step Adapter 370 80048 00 370 80051 00 Extra Large Adapter Hose...

Page 20: ...f the pump impeller Changing the impeller is quick and easy as follows 1 Remove Hose Holder on rear of unit to access the end of the Waste Pump 2 Remove screws 3 Remove cover plate gasket and worn imp...

Page 21: ...Page 20 FLOW WIRING DIAGRAM...

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