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Inst ruct ion and operat ing manual GHH  
CS750 direct  driven                                                                                                                 

(for-030/031013)

    

 

Safety 

 

2.1 

General 

This operating manual provides important information concerning operation and 
maintenance of the inst allation that must be observed. Authorised personnel/the 
operator must read the manual carefully before going into operation and the manual 
must be kept in direct proximity of the installation.  
 

2.2 

Qualification and training personnel  

Any w ork on the compressor such as operation and maintenance shall only be carried 
out by authorised, skilled and qualified personnel, w ho are familiar w ith the applicable 
safety regulations. Repairs, maintenance and conversion w ork shall only be carried out 
by authorised personnel.  
 

2.3 

Operating safety conscious 

 

Essential safety regulations relating to the setting up, operation and maintenance of air 
compressors are covered by the follow ing publications: 
- Regulations for the prevention of accidents, in particular:   

•  VBG 16 compressors 

- Standards, in particular: 

•  DIN EN 12100 Safety of machines 

•  DIN EN 1012-1 Compressors and vacuum pumps, safety requirements  

 
The latest edition of each of these regulations shall be applicable. Any special official 
codes and regulations, particularly safety regulations applicable to your operation in 
view  of the local conditions shall be observed likew ise. In the event of competing 
regulations, the most severe requirements shall apply. 

 

2.4 

Safety instructions operator  

Securing the compressor’ s operational safety is the responsibility of the operator. 
Damaged or non-functioning parts must be replaced immediately. If combustible 
materials are to be handled by the compressor, it shall be ensured that the spontaneous-
ignition temperature of any dust/air mixture w ill not be reached. VBG 16 prescribes that 
a temperature limit of max. 120° C should not be exceeded (measuring point prior to 
contact w ith the conveyed product).    
 

2.5 

Modifications and repairing spare parts  

Unauthorized repair w ork and modifica

tions are not permitted. Warranty doesn’t apply 

to installations w ith a damaged seal. Original spare parts and accessories approved by 
the manufacturer contribute to safety. Using foreign spare parts and accessories may 
entail the loss of any liability for the consequences arising therefrom.  
 

2.6 

Modifications installation

 

Without approval from RTI, it is not permitted to make any alterations to the installation.

 

 

Summary of Contents for GHH CS750

Page 1: ...INSTRUCTION AND OPERATING MANUAL Compressor installation CS750 direct driven ...

Page 2: ...0 544 377050 The manual provides information about the following installation GHH CS750 direct DRIVEN Carefully read these instructions and the compressor instruction before setting up and going into operation These manuals contain essential information that must be read to ensure interference free operation and to achieve longevity Repairs maintenance or conversion work shall only be carried out ...

Page 3: ...on and training personnel 6 2 3 Operating safety conscious 6 2 4 Safety instructions operator 6 2 5 Modifications and repairing spare parts 6 2 6 Modifications installation 6 3 Mounting installation 7 3 1 Mounting instructions RTI installation direct driven 7 4 Start up 8 5 Maintenance installation 9 5 1 Inspection during operation 9 5 2 Weekly inspection 10 5 3 Monthly inspection 11 5 4 Half year...

Page 4: ...n the PO number when contacting us by phone or mail You will find the PO number on the type plate of the installation Telephone number 0031 544 377050 Fax 0031 544 376499 Email info rti nl 1 2 Service facilities For addresses of service technical support facilities please visit our website www rti nl 1 3 Technical data compressor ...

Page 5: ...o be used The respective viscosity class SAE class can be taken from the following diagram Image 1 3 3 1 4 Oil cooler A GHH CS750 is equipped with an integrated oil cooler If this oil cooler is removed to save space the installation is equipped with an external oil cooler An external oil cooler is equipped with a 24 volt fan The fan must be rotating during operation and therefor the functioning of...

Page 6: ...nts The latest edition of each of these regulations shall be applicable Any special official codes and regulations particularly safety regulations applicable to your operation in view of the local conditions shall be observed likewise In the event of competing regulations the most severe requirements shall apply 2 4 Safety instructions operator Securing the compressor s operational safety is the r...

Page 7: ...asure the PTO shaft Make sure the installation doesn t exceed the width of the truck D Measure the brackets and try to use all the holes in the chassis Brackets should be painted or otherwise protected against corrosion With a box or tank combination at least 4 brackets should be used E Mount the brackets onto the chassis and onto the installation F If the installation is equipped with an external...

Page 8: ...ll also start to run and will ensure the supply of oil to lubricate the bearings and the gears The oil pressure shall not fall below 0 3 bar With cold oil it may occur that the required oil pressure is built up only after a short operating time due to higher viscosity Check the air indicator clock When red the compressor must be switched off See inspection checklist The minimum engine speed cannot...

Page 9: ... C The safety valve must open at maximum air pressure This valve must NOT be used as blow off valve To prevent overheating in the enclosure the valve at the silo tank must blow off before the compressor valve does blow off pressure 2 5 bar D Pay attention to any unusual sounds or peculiarities near the installation E The fan must rotate to a switched on PTO Check the functioning of the fan This ch...

Page 10: ...filter is reinserted in the same position paying attention to the front and back of the element Image 5 2 1 Also check the functioning of the air indicator C It is important to check the airflow and cleanliness of the fan louvres to prevent overheating of the compressor compressed air cooler and when installed the oil cooler D Check the functioning of the fan This check may only be carried out by ...

Page 11: ...art the installation without enclosure Please note the dangers that can occur as a result of access to hot parts as compressor and silencer 150 C rotating parts such as the transmission and the fan high sound levels 85 dB HEARING PROTECTION OBLIGATED DURING INSPECTION NO ONE IS ALLOWED UNDERNEATH THE VEHICLE D Check the functioning of the safety valve Air pressure measured at the discharge flange ...

Page 12: ...t the non return valve installed in the discharge silencer and check for proper functioning D Check the functioning of both fans E Check if the control light is on You will find the safety fuse in the switch box F Check the shear pin coupling for leeway space NOTE The operating instructions provided by the compressor manufacturer should be read carefully 5 5 Maintenance inspection list Along with ...

Page 13: ...ter element ENCLOSURE O Check the insulation material in the enclosure for damages cover back panel floor panel if necessary repair and finish with sealant O Check if the fan louvers are open O Check if the discharge silencer is clean flow O Check the frame and brackets for potential cracks O Check if the bolts of the brackets are secured O Check the seal washers of the Storz coupling for cracks a...

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