RTA 460PSBMS-N34 Product User Manual Download

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Real Time Automation, Inc.

1-800-249-1612

Software Build Date: June 7, 2016

Firmware Version 5

460PSBMS-N34

Protocol Gateway

Product User Guide

Summary of Contents for 460PSBMS-N34

Page 1: ...Real Time Automation Inc 1 1 800 249 1612 Software Build Date June 7 2016 Firmware Version 5 460PSBMS N34 Protocol Gateway Product User Guide ...

Page 2: ...sion or limitation of incidental or consequential damages therefore the limitations set forth in this agreement may not apply to you No patent liability is assumed by Real Time Automation with respect to use of information circuits equipment or software described in this manual Government End Users If this software is acquired by or on behalf of a unit or agency of the United States Government thi...

Page 3: ... Manual Mode 19 Example Setup 20 Setting up the PLC Example Using Simatic Step 7 software 21 Setting up the PLC Example Using TIA Portal 26 BACnet MS TP Slave Configuration 31 BACnet MS TP Slave Configuration Data Groups 32 BACnet MS TP Slave Configuration Auto Configure Mode Default 33 BACnet MS TP Slave Configuration Manual Configure Mode 34 BACnet MS TP Slave Object Configuration Analog Objects...

Page 4: ... 53 Security Log In 54 Security Log Out 54 Email Configuration 55 Alarm Configuration 56 Diagnostics Alarm Status 58 Alarms Active 58 Alarms Clear 59 Change of State COS Configuration 60 Diagnostics Info 61 Diagnostics Data and String Mapping 61 Diagnostics PROFINET IO Server 62 Diagnostics BACnet MS TP Slave 64 LED Configuration 67 Configuration Files 68 Export Configuration 68 Import Configurati...

Page 5: ...gure the 460PSBMS gateway For further customization and advanced use please reference the appendices located on the CD or online at http www rtaautomation com product 460 gateway support If at any time you need further assistance do not hesitate to call Real Time Automation support Support Hours are Monday Friday 8am 5pm CST Toll free 1 800 249 1612 Email support rtaautomation com ...

Page 6: ...ch as LEDs For these sections be sure to identify the hardware platform you are using To find which hardware platform you are using 1 Look on the front or back label of the unit for the part number 2 On the webpage inside the gateway navigate to the dropdown menu under Other and select Utilities Click the Listing of Revisions button The full part number is displayed here Once you have the full par...

Page 7: ...Real Time Automation Inc 7 1 800 249 1612 Hardware N34 ...

Page 8: ...s WARNING EXPLOSION HAZARD Substitution of components may impair suitability for Class I Division 2 THIS EQUIPMENT IS AN OPEN TYPE DEVICE AND IS MEANT TO BE INSTALLED IN AN ENCLOSURE SUITABLE FOR THE ENVIRONMENT SUCH THAT THE EQUIPMENT IS ONLY ACCESSIBLE WITH THE USE OF A TOOL WARNING POWER JACK Barrel Connector J1 IS FOR MAINTENANCE USE ONLY AND MAY ONLY BE USED WHILE THE AREA IS KNOWN TO BE FREE...

Page 9: ...settings of the device s that you are connecting to When you have completed your port configuration click the Save Parameters button The default jumper configurations are setup for the following serial modes Port 0 RS485 Port 1 RS232 If you require a different serial mode please refer to the N34_Hardware_Jumper_Configuration pdf on the CD to make jumper changes ...

Page 10: ...s to match that of your PC if DHCP has failed i You will know DHCP has failed if the gateway s IP address is AutoIP at 169 254 X Y ii If successful it will say DHCP d at ex 192 168 0 100 or however your DCHP Client is set up b If you do not see the gateway in this tool then your PC is most likely set up as a static IP i Change your PC s network settings to be DHCP If DHCP fails then it will change...

Page 11: ...efault Gateway 2 The gateway must be on the same Network Subnet as the PC whether it s setup for DHCP or Static Once you have both devices on the same network you should be able to ping the gateway using a MS DOS Command Prompt The Screenshot above shows a gateway that is currently set to a static IP Address of 192 168 0 100 If you are able to successfully ping your gateway open a browser and try ...

Page 12: ...es can be made before a restart but they will not be committed until the gateway is restarted When all desired changes have been made press the Restart Now button The webpage will redirect to our rebooting page shown below The reboot can take up to 20 seconds You will know the save was successful if the red box is no longer present o If the IP address has not been modified the gateway will automat...

Page 13: ...bled Configuration cannot be changed during Running Mode If changes are needed click the Configuration Mode button shown in the green box below Configuring Mode Protocol communication is stopped and no data is transmitted Configuration is allowed Navigation green box below You can easily switch between modes and navigate between pages Configuration Diagnostics and Other pages using the buttons on ...

Page 14: ...to make these changes Once you are done configuring the Description and the Network Settings click the Save Parameters button If you are changing the IP Address of the gateway the change will not take effect until the unit has been rebooted After reboot you must enter the new IP Address into the URL It is recommended to leave the DNS Gateway set to 0 0 0 0 and the Ethernet Link as Auto Negotiate I...

Page 15: ...E The gateway will always save the Device Label in lower case Note To properly set communication to the PROFINET Controller you will need to install the GSD file provided on the CD that was shipped with the unit For instructions on how to do this please see the Setting up the PLC Example Using Simatic Step 7 software and Setting up the PLC Example Using TIA Portal sections WARNING This gateway doe...

Page 16: ...2 64 and 128 Bytes 2 Data Format sets the formatting of the data Automap will use this packing size to map data to from the other protocol There are three ways to configure this protocol Auto Configure Group by Device Default Auto Configure Group by Data Type Manual Mode NOTE You may go back and forth between modes but when reverting from Manual Mode to either of the two Auto Configure Modes all c...

Page 17: ...ned data will be mapped as 64 Bit Int or 64 Bit Uint matching signs whenever possible Any 32 Bit Float will be mapped as 32 Bit Float Any 64 Bit Float will be mapped as 64 Bit Float Any Strings will be mapped as Short String Any Coils or 1 8 16 32 Bit Binary Packs will be mapped as Binary 8 Bit Pack Binary 16 Bit Pack Binary 32 Bit Pack matching bit sizes whenever possible The Input or Output dire...

Page 18: ...imized there could potentially be a lot of wasted unused data space but it will be organized more logically from the Master Client s point of view Group by Data Type Group by Data Type goes through the other protocol on the gateway and auto configures the data slots on the Profinet IO Server for all the data points within the other protocol Another way to view this option is to say that the data p...

Page 19: ... is clicked there are 2 options on how to proceed i To keep the data slots that are already configured press OK You would want this option if you are adding additional data slots or you want to modify the data slot s that already exist ii To delete the data slots that are already there and start over press Cancel 2 Input Slots Select the data size in bytes to move data from the gateway to the Cont...

Page 20: ...Real Time Automation Inc 20 1 800 249 1612 Example Setup Siemens Simatic Step 7 Configuration Example Siemens TIA Portal Configuration Example Gateway Configuration Example ...

Page 21: ...tion in the right pane Double click on the Hardware icon 2 IF YOU HAVE ALREADY INSTALLED THE GSD FILE SKIP TO STEP 9 OTHERWISE Under Options select Install GSD Files 3 Insert the CD that was shipped with the gateway and select Install GSD Files from the directory 4 Browse to the CD and find the folder containing the GSD file 5 Select the GSD file from the box and click Install 6 When prompted to c...

Page 22: ...will see the RTA profile under PROFINET IO Additional Field Devices I O 460PSxx 9 IF YOU HAVE ALREADY CONFIGURED THE PROFINET I O CONTROLLER SKIP TO STEP 11 OTHERWISE Right click on the PN IO block and select Insert PROFINET IO System 10 In the properties window set the IP Address to match that of the PROFINET I O Controller and press New and OK ...

Page 23: ...49 1612 11 Find the RTA device in the I O tree It will be under PROFINET IO Additional Field Devices I O 460PSxx port IO Device Conformance Test 1 Standard 12 Once found drag the Standard icon into the network line you created in Step 9 ...

Page 24: ... open the properties window Make sure the Device Name field matches exactly case sensitive to the Device Label field in the PROFINET IO Server Configuration page If not already done uncheck the Assign IP Address via IO controller option some versions already do this and press OK ...

Page 25: ...t module to slot 1 one 128 byte input module to slot 2 and one 32 byte output module to slot 11 Siemens PLC Configuration 15 When finished click the Save and Compile button and then the Download to PLC button Terminology Note and Example I addresses refer to Input Q address refer to Output B refer to bytes and W refer to words So in this case you would use IB0 7 IB128 255 and QB0 31 to access the ...

Page 26: ...evice View tab and click your PLC 2 IF YOU HAVE ALREADY INSTALLED THE GSD FILE SKIP TO STEP 9 OTHERWISE Under Options select Manage general station description file GSD 3 Insert the CD that was shipped with the gateway and save off the GSD file on that CD to your desktop 4 Click and browse to where you saved the GSD file 5 Check the box to the left of the imported path and click Install ...

Page 27: ...talled successfully 7 Click the Network View tab in your project 8 Navigate to the right hand side of the screen under the Hardware catalog and you will see the RTA profile under Other field devices PROFINET IO I O RTA Inc 460PSxx port IO Device Conformance Test 1 Standard ...

Page 28: ...e RTA device to select Properties 12 Go down to the Ethernet addresses 13 Be sure that the IP address is set directly at the device option is selected and uncheck the Generate PROFINET device name automatically a Make sure the PROFINET Device Name field matches exactly case sensitive to the Device Label field in the PROFINET IO Server Configuration page b Make sure the PROFINET device and the gate...

Page 29: ...one 8 byte input module to slot 1 one 128 byte input module to slot 2 and one 32 byte output module to slot 11 TIA Portal Configuration To insert a module just double click to add it to the next available slot Terminology Note and Example I addresses refer to Input Q address refer to Output B refer to bytes and W refer to words So in this case you would use IB1 8 IB68 195 and QB1 32 to access the ...

Page 30: ...rt of the RTA ps01 and drag the line into the port of the PLC Once the link has been established click the Compile button and Download to Device button in red 16 Once everything is downloaded to the PLC there will be a green check box on both devices then click Go Online see red box ...

Page 31: ...e BACnet MS TP network 5 Enter a unique Instance identifier for the gateway This Instance must be unique across the BACnet network 6 Inactivity Timeout Enter the amount of time in milliseconds the gateway should wait before a timeout state is declared If the BACnet MS TP Master does not initiate communication within this time frame the BACnet MS TP LED will flash red and the timeout counter will i...

Page 32: ...p by Data Type Default Manual Configure Mode NOTE You may go back and forth between modes but when reverting from Manual Configure Mode to Auto Configure Mode all changes made in Manual Configure Mode will be discarded The setup in the example above will give you the following results 1 AI is created with the address of AI1 8 BIs are created with the addresses BI1 through BI8 500 AOs are created w...

Page 33: ... Bit Float data will be mapped as Analog Objects Any Coils or 1 8 16 32 Bit Binary Packs will be mapped as Binary Objects Any String Data Types will be mapped as CharacterString Value Objects The Input or Output Object direction depends on whether it is configured as a Read or Write on the other protocol If the other protocol exceeds the number of Analog Binary or CharacterString Value Objects the...

Page 34: ...d Object Properties includes any default Object Names Units and COV that are already configured press OK You would want this option if you are adding additional data groups or you want to modify the data group s that already exist ii To delete the current Data Groups and Object Properties includes any default Object Names Units and COV that are already there and start over press Cancel 2 For each ...

Page 35: ...dropdown menu 2 Select a Group to use These group names are defined under BACnet Advanced configuration 3 Enter a Name to identify this object on the network The combination of Group and Name should be unique for each point in the gateway 4 Select the Unit Category corresponding to the units you want this object to be identified with optional Then select the Unit from the dropdown menu 5 Set the C...

Page 36: ...this device When in Auto Configure Mode these fields are not configurable Follow these steps to configure Binary Inputs or Outputs in Manual Configure Mode 1 Select Binary Input or Binary Output from the upper left dropdown menu 2 Select a Group to use These group names are defined under BACnet Advanced configuration 3 Enter a Name to identify this object on the network The combination of Group an...

Page 37: ...hen in Auto Configure Mode these fields are not configurable Follow these steps to configure CharacterString Value Reads or Writes in Manual Configure Mode 1 Select CharacterString Value Read or CharacterString Value Write from the upper left dropdown menu 2 Select a Group to use These group names are defined under BACnet Advanced configuration 3 Enter a Name to identify this object on the network...

Page 38: ...urable The Group Name is designed to be used when there are multiple BACnet objects that have the same name This is useful when you have multiple identical devices connected on the other protocol Follow these steps to configure the Groups in Manual Configure Mode 1 Select Group Name from the upper left dropdown menu 2 For each Group Name used in the previous setup change the name to your desired t...

Page 39: ...re details Option 2 String Auto Configure The gateway will automatically take the string data type from one protocol and map it into the other See String Auto Configure section for more details Option 3 Manual Configure Mappings If you don t want to use the Auto Configure Mappings function you must use the manual mapping feature to configure translations Option 4 Manipulation Scaling You can custo...

Page 40: ...otocol 1 to Protocol 2 or Protocol 2 to Protocol 1 button correlating to the direction you wish to see the data This page is very useful when verifying that all data is mapped somehow from one protocol to another If a data point is not mapped it will display on this page in a yellow highlighted box In the above example we see the following Modbus 400001 from Slave 1 is being mapped to AI1 on BACne...

Page 41: ...om Modbus registers 400001 400005 and therefore can pass the data on to the PLC tag called MC2PLC_INT The 460 gateway has NOT received valid responses from Modbus register 400011 400012 As a result the data cannot be passed to the PLC tag ETC01_GN0_INT2 and indicates so by using in the value column of the table To view the actual data mappings click the Edit Mapping button For more details see the...

Page 42: ...hex and ASCII If there are values of Data Not Valid on this page it indicates that the source has not been validated yet and no data is being sent to the destination In the example below this page reflects the Modbus to PLC flow of data Since the Destination Dst ETC01 ETC01_G2N0_STRING displays Data Not Valid it can be assumed that the source field has not yet been validated To view the string map...

Page 43: ...er data type If the Auto Configure function does not map the data as you want or you want to add modify the mappings you may do so by going into Manual Configure mode The following are examples of the Auto Configure function 1 This example shows a common valid setup a Both Source values were able to be mapped to a corresponding Destination value 2 This example shows how Auto Configure will make it...

Page 44: ...t then only 1 operation is allowed c Select the Operation s to perform i Math Operations are performed in the order they are selected ii If more than one point is selected on the source the Math Operations will be performed on every point d Enter the value s for the operation Example of Add similar for Subtract Multiple Divide and MOD This will add a value of 10 to the source field before it is wr...

Page 45: ...4 except manipulations will be conducted against the 64bit floating point to allow for large data 3 Ticks Per Second a The gateway operates at 200 ticks per second This equates to one tick every 5ms Thus mapping this to a destination will give easy confirmation of data flow without involving one of the two protocols 4 XY_NetBmpStat a If a protocol is a Client Master there is a Network Bitmap Statu...

Page 46: ...ault 0x80 7 128 nonrecoverable fault For this example the ETC Status is mapped to a PLC tag called PLC_Status Example ETC Status is 0x00000013 19 decimal here is the break down Hex Bit Decimal Explanation 0x01 0 on 1 if we are a Master Client 0x02 1 on 2 connected 0 not connected 0x10 4 on 16 running usually added to connected Total 0x13 19 External Faults 0x0000FF00 bit 8 15 2nd byte Hex Bit Posi...

Page 47: ...le fault config err 0x10 28 268 435 456 Configuration Mode 0x20 29 536 870 912 No Ethernet Cable Plugged In For this example the MC Status is mapped to a PLC tag called MC_Status Example MC Status is 0x00010041 65601 decimal here is the break down we know that bytes 1 and 3 are being used so here is the break down Common Status Hex Bit Decimal Explanation 0x01 0 on 1 if we are a Master Client 0x40...

Page 48: ...e string 1 Enable red box above Check to enable mapping If not checked this mapping is skipped 2 Source Field yellow box above a Group Select the string data group you set up in the protocol config to use for this mapping b String This is the string used for this mapping 3 Destination Field green box above a Group Select the string data group you set up in the protocol config to use for this mappi...

Page 49: ...eed to Manual Configure Mode or click Cancel to remain in Auto Configure Mappings Mode Once OK is clicked there are 2 options on how to proceed from here 1 To keep the mappings that are already configured press OK a You would want this option if you are adding additional mappings or you want to modify the mapping s that already exist 2 To delete the mappings that are already there and start over p...

Page 50: ... of the Mapping Configuration page and select Auto Configure Mappings Click OK to proceed to delete all current mappings and go back to Auto Configure Mappings Mode Click Cancel to keep all mappings and remain in Manual Configure Mode NOTE Once you revert back to Auto Configure Mapping Mode there is no way to recover the mappings you lost Any mappings you previously have added will be deleted as w...

Page 51: ... at register 1 and want to see if 400011 is mapped If it is not in this text box then it is not mapped and no data will be transferred This is the text display for the example shown under the Data Mapping Adding Diagnostic Information section String Mapping The View as Text page displays the string mapping s you set up in the String Mapping section Each line on this page will read as follows Mappi...

Page 52: ...max of 32 characters case sensitive a Re enter the Password 4 E mail In case the password was forgotten a user can have their password e mailed to them if e mail was configured 5 Hint A helpful reminder of what the password is THIS IS NOT A TOTAL SECURITY FEATURE The security feature offers a way to password protect access to diagnostics and configuration on the network The security feature does n...

Page 53: ...y can have a separate security level associated with it for each user Security Levels 1 Full Access Capability to view and configure a web page 2 View Access Capability to view a web page but cannot configure parameters 3 No Access No capability of viewing the web page and page will be removed from Navigation ...

Page 54: ...sword This is used to reset security settings Confirm reset password must be selected to confirm this action Once confirmed there is a 15 minute window to do a hard reset of the gateway by physically removing and restoring power from the gateway Once power is restored you may navigate to the IP address of the gateway as normal Security Log Out Once a user is done with a session they may click logo...

Page 55: ...o use 2 SMTP Mail Password If authentication is required enter the SMTP Server s password Optional 3 SMTP Server Enter the Name of the SMTP Server or the IP Address of the Server 4 From E mail Enter the e mail that will show up as the sender 5 To E mail Enter the e mail that is to receive the e mail 6 E mail Group Choose a group for the user This is used in other web pages Click the Save Parameter...

Page 56: ...ection a Top dropdown select the Data Group This dropdown menu will contain all groups that go from the gateway to the network b Lower dropdown select the Data Point s Specific Point This is used to select which point in the group will be monitored for alarms 4 In the Set Error Section a Select the Set Error Operation in the top dropdown menu Available options are and Change of State COS This is t...

Page 57: ...the Clear Error Value Ex Ticks Since Powerup 5000 This will clear the alarm after 5000 ticks have elapsed since the unit powered up 6 Enter an Alarm Name This will make the alarm unique and will be available in the Alarm Status page as well as in the email generated by the alarm 7 Select an email to associate this alarm with When an alarm is set it sends an email When an alarm is cleared it will a...

Page 58: ...m either OK or ALARM 8 of Times Active This count represents the number of times this alarm has become active If an alarm is triggered this count will increment Alarms Active While one or more alarms are active every page will display Alarms Active at the top of the page This will no longer be displayed if all active alarms have been cleared When an alarm is activated the following will occur 1 A ...

Page 59: ...l occur 1 A one time notification will be sent to the email associated with the alarm a For duplicate emails to occur the alarm must become active and then be cleared again 2 Total Alarms Active will decrement Last Active Alarm will not be changed 3 Status of the Individual Alarm will be reset to OK ...

Page 60: ...This is to be used to prevent jitter Default value is 0ms This timer takes priority over the Stale Data Timer There is a separate timer per data mapping This timer is active only after the first write goes out and the first COS event occurs 3 Writes Before Reads If multiple writes are queued execute of Writes Before Reads before the next read occurs Default is 10 and should fit most applications W...

Page 61: ...at are enabled Error The number of mappings that are enabled that have an error First Error This is a detailed description of the first mapping that has an error Common Errors 1 Destination or Source Point does not exist Solution Re map the mapping 2 Source or Destination Pointer too small There is not enough space on either the Source or the Destination for the data you want to copy This is typic...

Page 62: ... will auto refresh every 5 seconds with the latest data Clear All Values This will only affect Displayed Values 1 This will return all values displayed to 0 2 If viewing PROFINET IO Server this will only clear the values for the PROFINET IO Server section of the gateway Device Status 1 Connected A PROFINET IO Controller has a connection for the gateway 2 Not Connected a The PROFINET IO Controller ...

Page 63: ... the number of parameters read by the IO Controller 2 Parameters Written Rollover counter for the number of parameters written by the IO Controller 3 PN Ethernet Pkts Rcvd Rollover counter for the number of PROFINET Ethernet packets received 4 PN Ethernet Pkts Sent Rollover counter for the number of PROFINET Ethernet packets sent 5 UDP Pkts Rcvd Rollover counter for the number of PROFINET UDP pack...

Page 64: ...or Timeout If the Inactivity Timeout is set to non zero the gateway has not received a read write request in the amount of time specified by the Inactivity Timeout LED Status 1 Good Communication Solid Green Connected to a BACnet MS TP Master 2 Never Connected Blink Green Gateway has never been connected to a BACnet MS TP Master 3 Connection Timeout Blink Red If the Inactivity Timeout is set to no...

Page 65: ...rs received 12 Timeout Response Count Total Number of Read Write timeouts 13 COV Success Count Total Number of Successful COV messages 14 COV Error Count Total Number of COV Error messages 15 Token Send to Token Receive Time Total time between the gateway passing the token and another device returning the token 16 Max Token Send to Token Receive Time Max value of the Token Send to Token Receive Ti...

Page 66: ...f Unknown property The BACnet MS TP Master tried to access a property the gateway does not support for that object type g Unsupported object type The BACnet MS TP Master tried to access an object type the gateway does not support h Value out of range The BACnet IP message could not be completed because the passed value was not in the valid range i Write access denied The BACnet MS TP Master tried ...

Page 67: ...rotocol 2 If either Protocol is a Master Client you may set the LED to represent either all Slaves Servers configured in the gateway or a particular Slave Server device To select a particular Slave Server device 1 Select the protocol in the left dropdown menu 2 Click Save Parameters to generate the second dropdown menu 3 Select the individual Slave Server in the right dropdown menu Click the Save ...

Page 68: ...configuration file or a configuration file from another device into the 460 gateway whenever it is in Configuration Mode Upon clicking the Choose File button you will be prompted to select a location from which to load the saved file Once the location is selected click the Load Configuration button If it has successfully loaded the gateway will indicate that it was successful and a message will ap...

Page 69: ...om gateway you wish to copy the configuration from 2 Power up the gateway you wish to copy the configuration to DO NOT INSERT SD CARD YET 3 Navigate to the webpage inside the unit 4 Navigate to the dropdown Other Utilities 5 If you are not currently in Mode Configuring go into Configuration Mode by clicking on the Configuration Mode button at the top left hand side of the screen 6 Press the Revert...

Page 70: ...ored in the Flash File System within the gateway Identify your device by clicking the Start Flashing LED s button By clicking this button the two diagnostic LED s will flash red and green Once you have identified which device you are working with click the button again to put the LED s back into running mode Configure the size of the Log through the Log Configuration Bring the device back to its l...

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