RSP P1301A Installation And Maintenance Manual Download Page 1 | Manualshive

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Installation and Maintenance
Manual

Tool changers TC60, TC120, TC180

M0627-1

Tool changers

| Swivels | Swivels with Tool changers | Grippers | Hose packages | Valve Units | Tool systems

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Summary of Contents for P1301A

Page 1: ...Installation and Maintenance Manual Tool changers TC60 TC120 TC180 M0627 1 Tool changers Swivels Swivels with Tool changers Grippers Hose packages Valve Units Tool systems ...

Page 2: ...2 M0627 1 version 3 3 ...

Page 3: ...use of this document or the software or hardware described in this document The document or parts of it may not be reproduced or copied without prior permission from Robot System Products AB It may neither be imparted to a third party nor otherwise be used without authorization Infringement hereof will be subject to action in accordance with the applicable laws Further copies of this document can ...

Page 4: ...very 2nd week 15 3 2 2 Visual inspection and cleaning of tool attachment every 2nd week 16 3 2 3 Cleaning and lubrication of TC every 6th month or 250 000 tool changes 18 3 2 4 Cleaning and lubrication of TA every 6th month or 250 000 tool changes 21 4 DISMOUNTING AND REPLACEMENT 22 4 1 Replacement of tool changer 22 4 2 Replacement of tool attachment 24 4 3 Replacement of wear parts 26 4 3 1 Repl...

Page 5: ...y maintained Our Swivel tool changers unite the TrueConnect mechanism with our swivel technology combining the best out of the two technologies With RSPs unique Circular Rotators cables and hoses can be freely selected with high robot flexibility maintained and the space requirements reduced Our integrated Tool systems are delivered as complete plug and play solutions designed for quick and simple...

Page 6: ...on for the robot WARNING Only perform work on grippers or tools attached to the tool changer if the air pressure is safely switched off WARNING Be aware that tool changer and tool attachment are heavy and may cause personal injury and equipment damage if dropped NOTE The tool changer shall always be in locked position also when empty to avoid unexpected locking if air pressure is lost 1 2 2 Explan...

Page 7: ...ng the guide pins Screw driver For removing the air sealings 1 5 Required products Product Specification Note Grease 3HXG1000 413 Magnalube G Teflon grease Air sealings Grease I0876 Molykote BR2Plus For guide pins guide holes and locking balls Cleaning agent Industrial alcohol or similar For cleaning of tool changer and tool attachment Glue Loctite 6300 or similar For gluing the guide pins Glue Lo...

Page 8: ...lternatively if adaptation plate is used Mount the adaptation plate on the robot flange see tightening torques above Press the enclosed guide pin into the adaptation plate 5 Fit tool changer Lift and the tool changer to the robot flange or adaptation plate Make sure that the guide pin is fitted to the guide hole in the tool changer WARNING The tool changer is heavy and may cause personal injury an...

Page 9: ...neumatic diagrams are found in the Product Description of respective unit 8 Connect signals Connect electrical connectors in accordance with selected options Circuit diagrams are found in the Product Description of respective unit 9 Power on Unlock circuit breaker and switch power on ...

Page 10: ...fit using the guide pin if applicable into its appropriate guide hole 4 Mount tool attachment on tool M6 M8 Mount tool attachment from the tool side using a torque wrench Screws are specified in the Product Description of respective tool attachment See tightening torques above M8 M10 Alternatively mount tool from the tool attachment side using a torque wrench Screws are specified in the Product De...

Page 11: ...ed options Circuit diagrams are found in the Product Description of respective unit 2 3 Mounting of parking bracket plate 1 Safety Read the safety section 1 2 2 Fit and mount parking bracket plate Fit the parking bracket plate P1331 P1405 or P1805 to the tool attachment using the guide pin and mount with the two enclosed M6 screws See tightening torques above 3 Mount tool on tool attachment Mount ...

Page 12: ...M8x12 screws on the two brackets See tightening torques above 3 Fit and mount parking bracket plate Fit the parking brackets P1313 to the tool attachment and mount with the two enclosed M6 screws See tightening torques above 4 Mount tool on tool attachment Mount the tool either from the tool attachment side or the tool side section 2 2 ...

Page 13: ...iston is taking closed position NOTE Only perform work on grippers or tools attached to the tool changer if the air pressure is safely switched off NOTE Tool changers must only be dismantled and repaired by Robot System Products during the warranty period Otherwise the warranty will not be valid 3 1 Maintenance scheme 3 1 1 Every second week The following maintenance activities should be carried o...

Page 14: ...ts and add new lubrication section 3 2 3 Tool attachment Locking cavities Wipe cavities of locking balls clean section 3 2 4 Guide holes Clean the holes for the guide pins and add new lubrication section 3 2 4 Signal and servo power pins Clean and servo power pins section 3 2 4 High voltage pins Clean high voltage pins section 3 2 4 3 1 3 To replace when damaged or worn out Equipment Description T...

Page 15: ... Check that the air sealings are not damaged For making replacements see section 4 3 1 or 4 3 2 NOTE For tool changers and when air module P1325 is used Check guide pins Check that the guide pins are greased For cleaning and lubrication see section 3 2 3 Check that the guide pins are not worn out or damaged For making replacements see section 4 3 3 NOTE When option guide pins P1314 is used Check s...

Page 16: ...ket not is worn out or damaged For replacing the high voltage interface see section 4 3 5 NOTE When high voltage interface P1322 is used Check cables Check cables for damages and squeezing replace if damaged Check tool changer in general Check the tool changer for damages For replacement see section 4 1 3 2 2 Visual inspection and cleaning of tool attachment The following maintenance activities sh...

Page 17: ...terface see section 4 3 6 NOTE When high voltage interface P1323 is used Check O rings Check that O rings on signal power and high voltage modules are not worn out or damaged For making replacements see section 4 3 7 NOTE When interface options P1306 P1312 P1308 P1339 P1329 P1323 P1357 and P1355 are used Clean surface of signal contact Wipe the contact surface with a lint free cloth NOTE When sign...

Page 18: ...l changes whichever comes first Action Note Clean locking balls Check the locking balls and wipe them clean with a lint free cloth Lubricate locking balls Apply a small amount of grease Molykote BR2Plus on the locking balls NOTE It is important that this is done or else there is a risk that the tool attachment jams Clean guide pins Wipe the guide pins with a lint free cloth ...

Page 19: ...gs clean with a lint free cloth Clean spring loaded signal pins Clean the contact surfaces of the spring loaded signal pins with a nylon brush NOTE Signal pins shall be cleaned whenever blackened Clean servo power sockets Wipe the areas around the signal and servo power sockets clean NOTE It is important that this is done to preserve durability ...

Page 20: ...ly a small amount of grease Electrolube SGB in each signal and servo power socket Clean high voltage socket Wipe the area around the high voltage socket clean Lubricate high voltage socket Apply a small amount of grease Electrolube SGB in the high voltage sockets ...

Page 21: ...s of the locking balls NOTE It is important that this is done or else there is a risk that the tool attachment jams Clean and lubricate holes for the guide pins Wipe clean and apply small amount of grease Molykote BR2Plus inside the guide pin holes Clean servo power pins Wipe clean the signal and servo power pins with a cotton swab Clean high voltage pins Wipe clean the high voltage pins with a co...

Page 22: ... Switch the power off and lock the circuit breaker NOTE Read the safety chapter for the robot 5 Pneumatic air off Switch off pneumatic air NOTE The pressure in the pneumatic system must be released before dismounting begins 6 Dismount hoses Dismount the water air hoses from the tool changer NOTE Make sure that no dirt enters the air hoses 7 Release electric connections Disconnect electric power an...

Page 23: ...y and may cause personal injury and equipment damage if dropped 9 Dismount tool changer NOTE Be careful not to damage the signal pins at the tool side of the tool changer NOTE A guide pin is mounted between the tool changer and the robot flange 10 Cleaning Clean the robot flange 11 Mount tool changer Follow instructions in section 2 1 ...

Page 24: ...ent NOTE Make sure that no dirt enters the water air hoses 4 Release electric connections Disconnect electric power and signals NOTE Handle contacts with care as they are sensitive to mechanical damage Make sure that no dirt enters the contacts 5 Remove screws M8 M10 Remove the screws holding the tool attachment to the tool NOTE The tool attachment can be fitted to the gripper tool in two ways WAR...

Page 25: ...1 version 3 3 25 M6 M8 6 Dismount tool attachment NOTE A guide pin is mounted between the tool attachment and the tool 7 Clean the flange at the tool 8 Mount tool attachment Follow instructions in section 2 2 ...

Page 26: ...0 Action Note 1 Remove air sealings Remove the air sealings with a screw driver NOTE There are totally 8 air sealings on the TC180 2 Clean sealing holes Wipe clean the sealing holes Remove all remaining parts of the sealings 3 Mount new air sealings Tap in the air sealings with a plastic mallet ...

Page 27: ...r NOTE There are totally 8 air sealings on TC60 and TC120 and two air sealings on the air module 2 Clean sealing holes Wipe clean the sealing holes Remove all remaining parts of sealings and glue 3 Mount new air sealings Glue the new air sealings in the sealing grooves Use a small amount of Loctite 480 or similar Press the sealings 60 120 seconds until the glue hardens ...

Page 28: ...ough the puller housing and guide pin Fasten to the tool changer by screwing clockwise with a 13 mm spanner NOTE Tightening torque max 3 Nm 3 Dismount guide pins Pull out the guide pin by screwing the M8 nut clockwise with a 13 mm spanner NOTE The puller screw shall be kept in position with a 13 mm spanner 4 Mount new guide pins Apply Loctite 638 on the guide pins and in the guide pin holes Press ...

Page 29: ...off and lock the circuit breaker 2 Remove signal pins Pull out the signal pins with a pair of pliers 3 Replace signal pins Fit the new signal pins by pushing them into the sleeves NOTE The signal pins must be individually pressed fully into the sleeves using a small screw driver 4 Switch power on Unlock the circuit breaker and switch the power on ...

Page 30: ...nterface 3 Release interface Unscrew the four screws and release the signal interface air module NOTE P1307 P1322 P1356 and P1354 and are mounted with a special type of shoulder screw See spare part list 4 Mount new interface Mount a new signal interface air module NOTE Tightening torque for mounting of shoulder screws are 2 Nm For standard M4 screws see tightening torques above 5 Reconnect interf...

Page 31: ...nect signals air Disconnect signals air from the module 3 Release interface Unscrew the four screws and release the signal interface air module NOTE Special types of screws are used See spare part list in Technical Description 4 Mount new interface Mount a new signal interface air module NOTE Tightening torque for mounting 5 Nm 5 Reconnect interface Connect the new signal interface air module ...

Page 32: ...ignal interface TA side Replace O rings when worn out or damaged Action Note 1 Remove O rings Remove the O ring O rings on the tool attachments signal contact 2 Replace O rings Put small amount of grease Magnalube G on the new O rings before they are mounted ...

Page 33: ... and used in new products They shall be sorted according to type and surface coating and handed over to an authorized recycling facility Metal components of steel and aluminium are substantial in size and easy to identify Copper is primarily used in transmission of power for spot welding Silver or gold plating of contact surfaces may occur Plastics Thermoplastics can in general be re heated and re...

Page 34: ...34 M0627 1 version 3 3 ...

Page 35: ...M0627 1 version 3 3 35 ...

Page 36: ...36 M0627 1 version 3 3 ...

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