RS PRO RS510 Series Operating Manual Download

Page: 45 / 46

5.2 General troubleshooting

Status

Checking point

Remedy

Motor runs
in wrong
direction

Is the wiring for the output
terminals correct?

Wiring must match U, V, and W terminals of
the motor.

Is the wiring for forward and
reverse signals correct?

Check for correct wiring.

The motor
speed can
not be
regulated.

Is the wiring for the analog
frequency inputs correct?

Check for correct wiring.

Is the setting of operation mode
correct?

Check the Frequency Source set in
parameters 00-05/00-06.

Is the load too excessive?

Reduce the load.

Motor
running
speed too
high or too
low

Check the motor specifications
(poles, voltage…) correct?

Confirm the motor specifications.

Is the gear ratio correct?

Confirm the gear ratio.

Is the setting of the highest
output frequency correct?

Confirm the highest output frequency

Motor speed
varies
unusually

Is the load too excessive?

Reduce the load.

Does the load vary
excessively?

1.Minimize the variation of the load.
2.Consider increasing the capacities of the

inverter and the motor.

Is the input power unstable or is
there a phase loss ?

1.Consider adding an AC reactor at the power

input side if using single-phase power.

2. Check wiring if using three-phase power

Motor can
not run

Is the power connected to the
correct L1, L2, and L3
terminals?
is the charging indicator lit ?

1.Is the power applied?
2.Turn the power OFF and then ON again.
3.Make sure the power voltage is correct.
4.Make sure screws are secured firmly.

Is there voltage across the
output terminals T1, T2, and
T3?

Turn the power OFF and then ON again.

Is overload causing the motor to
stall?

Reduce the load so the motor will run.

Are there any abnormalities in
the inverter?

See error descriptions to check wiring and
correct if necessary.

Is there a forward or reverse
run command ?

Has the analog frequency
signal been input?

1.Is analog frequency input signal wiring

correct?

2.Is voltage of frequency input correct?

Is the operation mode setting
correct?

Operate through the digital keypad

Summary of Contents for RS510 Series

Page 1: ...1 RS510 Series 200V 400V 0 4 2 2kW 0 5 3HP 0 75 11kW 1 15HP Microprocessor Controlled IGBT Drive Inverter Motor Speed Regulator Operating Manual ...

Page 2: ...ral Specifications 11 3 3 Standard wiring 153 3 3 1 Single phase PNP input 13 3 3 2 Three phase PNP input 14 3 3 3 NPN PNP selectable models 15 3 4 Terminal Description 166 3 4 1 Description of main circuit terminals 186 3 4 2 Description of control circuit terminals 18 3 5 Outline Dimensions unit mm 18 Chapter4 Software Index 232 4 1 Keypad Description 24 4 1 1 Operator Panel Functions 24 4 2 Pro...

Page 3: ...3 ...

Page 4: ...rsonal injury if misused Caution Indicates that the inverter or the mechanical system might be damaged if misused Danger Risk of electric shock The DC link capacitors remain charged for five minutes after power has been removed It is not permissible to open the equipment until 5 minutes after the power has been removed Do not make any connections when the inverter is powered on Do not check parts ...

Page 5: ...mable objects such as metal If several inverters are placed in the same control panel provide heat removal means to maintain the temperature below 50 degree C to avoid overheat or fire When disconnecting the remote keypad turn the power off first to avoid any damage to the keypad or the inverter Warning This product is sold subject to EN 61800 3 and EN 61800 5 1 In a domestic environment this prod...

Page 6: ...direct run on power up is enabled and inverter is set to external run with the run FWD REV switch closed then the inverter will restart Danger Prior to use ensure that all risks and safety implications are considered When the momentary power loss ride through is selected and the power loss is short the inverter will have sufficient stored power for its control circuits to function therefore when t...

Page 7: ...s with fan 10 50 models without fan 10 40 Danger Make sure that the power is switched off before disassembling or checking any components 1 5 Inverter Disposal Caution Please dispose of this unit with care as an industrial waste and according to your required local regulations The capacitors of inverter main circuit and printed circuit board are considered as hazardous waste and must not be burnt ...

Page 8: ...ngle phase 3 Three phase Specification H Standard Type Supply voltage 2 200V Class 4 400V Class Horsepower 400V Class 01 1 HP 02 2 HP 03 3 HP 05 5 HP 08 7 5 HP 10 10 HP 15 15 HP 200V Class P5 0 5 HP P7 0 75 HP 01 1 HP 02 2 HP 03 3 HP Filter F Built in Blank None P PNP Series Name S RS510 series ...

Page 9: ...e Below 1000m 3281ft It is required to reduce 2 of inverter rated current at each additional 100m The maximum altitude is 3000m 100 80 1000 3000 Rated Current In Altitude m 2000 60 Vibration Frequency 10Hz 150Hz 10Hz Amplitude 0 3mm 10Hz f 57Hz Acceleration 2G 57Hz f 150Hz According to IEC60068 2 6 standard Installation site Install in an environment that will not have an adverse effect on the ope...

Page 10: ...ply with the local electrical standards Min 10mm 2 Backplate Galvanised steel Unpainted 3 Ferrite core Output reactor ferrite cores can be used to reduce radiated noise due to long motor cables If ferrite core is used loop motor wires 3 times round the core Install core as close to the inverter as possible Output reactors provide additional benefit of reducing dv dt for protection of motor winding...

Page 11: ...r power quality improvement When a 200V 400V inverter with rating below 15KW is connected to a high capacity power source 600kVA or above then an AC reactor can be connected for power factor improvement and reducing harmonics Input noise filter RS510 inverter has a built in filter to Class A first Environment CategoryC2 To satisfy the required EMC regulations for your specific application you may ...

Page 12: ...3 Horse power HP 1 2 3 Suitable motor capacity kW 0 75 1 5 2 2 Rated output current A 2 3 3 8 5 2 Rated capacity kVA 1 7 2 9 4 0 Input voltage range V Three Phase 380 480V 10 15 50 60HZ Output voltage range V Three phase 0 480V Input current A 4 2 5 6 7 3 Weight kG 1 4 1 4 1 4 Weight with filter kG 1 5 1 5 1 5 Momentary power loss time s 2 0 2 0 2 0 Enclosure IP20 Model RS510 SH3F 405 408 410 415 ...

Page 13: ...o description on group3 5 points Frame1 2 NPN PNP by separate models Frame 3 4 NPN PNP switchable Multifunction output 16 functions refer to description on group3 Multifunction analog output 5 functions refer to description on group4 1 point 0 10V Main features Overload Detection 8 preset speeds Auto run Acc Dec Switch 2 Stages Main Alt run Command select Main Alt Frequency Command select PID cont...

Page 14: ...Communication RS485 Modbus built in with one to one or one to many control Built in BacNet communication Profibus DeviceNet CANopen TCP IP by gateways Environment Operating temperature 10 50 C with fan 10 40 C without fan Storage temperature 20 60 C Humidity Under 95 RH no condensation Shock 2G 19 6m s for 57 150Hz and below 0 3mm for 10 57Hz EMC Compliance EN61800 3 First Environment Portion mode...

Page 15: ...ntrol External speed potentiometer 10 Kohm or PID input Induction Motor 24V MC Thermal relay MC S1 GND 0 10V 2 AO Frequency Indicator 0 10VDC CON2 Thermal relay M 0 20mA P P 2 1 Relay Output Pin 1 to Pin 8 Ground Inverter output Power input Analog Output Multifunction Input Terminals Analog Input Model RS510 2P5 SH1F P RS510 201 SH1F P RS510 202 SH1F P RS510 203 SH1F P 1 Data 2 Data 3 Data 4 Reser...

Page 16: ...ter 10 Kohm or PID input Induction Motor 24V MC Thermal relay MC S1 GND 0 10V 2 AO Frequency Indicator 0 10VDC CON2 Thermal relay M 0 20mA P P 2 1 Relay Output Pin 1 to Pin 8 Ground Inverter output Power input Analog Output Multifunction Input Terminals Analog Input L2 P BR Note Earth wire of CON2 must be connected Model 400V RS510 401 SH3 F P RS510 402 SH3 F P RS510 403 SH3 F P 1 Data 2 Data 3 Da...

Page 17: ...L2 24V NPN RC SC COM PNP 24V PNP Power input P BR Inverter output Ground Pin 1 to Pin 8 Multifunction Input Terminals Relay Output Analog Output Analog Input Note Earth wire of CON2 must be connected Model 400V RS510 405 SH3 F RS510 408 SH3 F RS510 410 SH3 F RS510 415 SH3 F NPN PNP input type selection PNP 1 Link SC and COM terminal 2 Use 24v terminal for S1 S5 common point NPN 1 Link SC and 24V t...

Page 18: ...escription Signal Level RA Relay output terminal Specification 250VAC 1A 30VDC 1A 250VAC 1A 30VDC 1A RB 24V S1 S5 COMMON PNP 15 Max output current 30mA S1 S5 Multi function input terminals refer to group3 24 VDC 4 5 mA optical coupling isolation Max voltage30 VDC Input impedance 6kΩ 10V Built in power for an external speed potentiometer 10V Max current 20mA AVI Analog voltage input Specification 0...

Page 19: ...ion input terminals refer to group3 24 VDC 4 5 mA Optical coupling isolation Max voltage30 Vdc Input impedance 6kΩ 10V Built in Power for an external speed potentiometer Max output 20mA 10V Max current 20mA AVI PTC Analog voltage input motor over temperature protection signal input Specification 0 2 10VDC 0 10V Input impedance 200kΩ ACI Analog current input Specification 0 4 20mA choose by paramet...

Page 20: ...5 30 120 2 5 120 315 4 0 315 1000 6 0 Frame1 200V D D1 W1 W W2 D2 E E1 E2 H H1 H2 H3 2 Q1 2 Q2 Model dimension W W1 W2 H H1 H2 H3 D D1 D2 E E1 E2 Q1 Q2 RS510 2P5 SH1F P 72 63 61 141 131 122 114 141 136 128 2 86 3 81 1 55 4 4 2 2 RS510 201 SH1F P F Built in EMC filter ...

Page 21: ...Q2 D2 H3 E E1 E2 Model dimension W W1 W2 H H1 H2 H3 D D1 D2 E E1 E2 Q1 Q2 RS510 202 SH1F P 118 108 108 144 131 121 114 150 144 2 136 4 101 32 96 73 51 5 4 4 2 2 RS510 203 SH1F P RS510 401 SH3F P RS510 402 SH3F P RS510 403 SH3F P F Built in EMC filter ...

Page 22: ...22 Frame 3 400V H1 H H2 D D1 H3 W1 W D2 E E1 E2 2 Q Model dimension W W1 H H1 H2 H3 D D1 D2 E E1 E2 Q RS510 405 SH3F 129 118 197 177 188 154 148 143 136 102 96 48 4 5 RS510 408 SH3F ...

Page 23: ...23 Frame 4 400V W1 H1 D W D2 E E1 D1 H2 H H3 2 Q Model dimension W W1 H H1 H2 H3 D D1 D2 E E1 Q RS510 410 SH3F 187 176 273 249 261 228 190 185 177 136 84 4 5 RS510 415 SH3F ...

Page 24: ...n the parameters are displayed OFF when the frequency is displayed Variable Resistor FREQ SET Used to set the frequency Keys On Keypad RUN RUN Run at the set frequency STOP RESET Dual function keys STOP Decelerate or Coast to Stop RESET Use to Reset alarms or resettable faults Increment parameter number and preset values Decrement parameter number and preset values MODE Switch between available di...

Page 25: ...ions Group 06 Auto Run Auto Sequencer function Group 07 Start Stop command setup Group 08 Drive and motor Protection Group 09 Communication function setup Group 10 PID function setup Group 11 Performance control functions Group 12 Digital Display Monitor functions Group 13 Inspection Maintenance function Parameter notes for Parameter Groups 1 Parameter can be adjusted during running mode 2 Cannot ...

Page 26: ... Input 3 External ACI Analog Signal Input 4 External Up Down Frequency Control 5 Communication setting Frequency 6 PID output frequency 00 07 Main and Alternative Frequency Command modes 0 Main Or Alternative Frequency 1 Main frequency Alternative Frequency 0 00 08 Communication Frequency Command 0 00 599 00 Hz 4 00 09 Frequency command Save mode Communication mode 0 Save the frequency before powe...

Page 27: ...or Hunting Prevention Gain 0 100 0 01 15 Motor Hunting Prevention Limit 0 100 0 5 0 01 16 Auto Torque Compensation Filter Coefficient 0 1 1000 0 0 1 ms 01 17 Auto torque Compensation Gain 0 100 0 01 18 Auto torque Compensation Frequency 1 30 5 00 2 Hz Group 02 Motor parameters No Description Range Factory Setting Unit Note 02 00 Motor No Load Current by motor nameplate A 02 01 Motor Rated Current ...

Page 28: ...Speed 4 5 05 17 6 Jog Forward Command 7 Jog Reverse Command 8 Up Command 9 Down Command 10 Acc Dec 2 11 Acc Dec Disabled 12 Main Alternative Run Command select 13 Main Alternative Frequency Command select 14 Rapid Stop Decel to stop 15 Base Block 16 Disable PID Function 17 Reset 18 Auto Run Mode enable 03 05 Reserved 03 06 Up Down frequency band 0 00 5 00 0 00 Hz 03 07 Up Down Frequency modes 0 Pr...

Page 29: ...nal Brake Release level 0 00 20 00 0 00 Hz 03 18 External Brake Engage Level 0 00 20 00 0 00 Hz 03 19 Relay Output function type 0 A Normally open 1 B Normally close 0 03 20 Braking Transistor On Level 240 0 400 0V 220 230V 380 VDC 03 21 Brake Transistor Off Level 240 0 400 0V 220 230V 360 VDC NO indicates normally open NC indicates normally closed Group 04 Analog signal inputs Analogue output fun...

Page 30: ...er Slop on Keypad 0 Positive 1 Negative 0 1 Group 05 Preset Frequency Selections No Description Range Factory Setting Unit Note 05 00 Preset Speed Control mode Selection 0 Common Accel Decel Accel Decel 1 or 2 apply to all speeds 0 1 Individual Accel Decel Accel Decel 0 7 apply to the selected preset speeds Acc0 Dec0 Acc7 Dec7 05 01 Preset Speed 0 Keypad Freq 0 00 599 00 5 00 Hz 1 05 02 Preset Spe...

Page 31: ...estarted 2 Periodic cycle Continues to run from the unfinished step if restarted 3 Single cycle then holds the speed Of final step to run Continues to run from the unfinished step if restarted 4 Single cycle Starts a new cycle if restarted 5 Periodic cycle Starts a new cycle if restarted 6 Single cycle then hold the speed of final step to run Starts a new cycle if restarted 0 06 01 Auto _ Run Mode...

Page 32: ...unning direction 1 0 06 34 Auto_ Run Mode running direction 2 0 06 35 Auto_ Run Mode running direction 3 0 06 36 Auto_ Run Mode running direction 4 0 06 37 Auto_ Run Mode running direction 5 0 06 38 Auto_ Run Mode running direction 6 0 06 39 Auto_ Run Mode running direction 7 0 Group 07 Start Stop command setup No Description Range Factory Setting Unit Note 07 00 Momentary Power Loss and Restart 0...

Page 33: ...During Acceleration xxx0x Enable Trip Prevention During Deceleration xxx1x Disable Trip Prevention During Deceleration xx0xx Enable Trip Prevention in Run Mode xx1xx Disable Trip Prevention in Run Mode x0xxx Enable over voltage Prevention in Run Mode x1xxx Disable over voltage Prevention in Run Mode 00000 08 01 Trip Prevention Level During Acceleration 50 200 by series Inverter Rated Current 100 0...

Page 34: ...leration 5 When VDC 360V 740V AVR function disable for stop and deceleration 08 09 Input phase lost protection 0 Disabled 1 Enabled 0 08 10 PTC Overheat Function 0 Disable 0 1 Decelerate to stop 2 Coast to stop 3 Continue running when warning level is reached Coast to stop when protection level is reached 08 11 PTC Signal Smoothing Time 0 01 10 00 0 2 Sec 08 12 PTC Detection Time Delay 1 300 60 Se...

Page 35: ...eleration time 1 1 Coast to stop 2 Deceleration to stop 00 17 Deceleration time 2 3 continue operating 0 09 08 Error 6 verification time 1 20 3 09 09 Drive Transmit delay Time ms 5 65 5 2ms 09 10 BACnet stations 1 254 1 2 3 Group10 PID function Setup No Description Range Factory Setting Unit Note 10 00 PID target value selection when 00 05 00 06 6 this function is enabled 0 Potentiometer on Keypad...

Page 36: ...PID Offset Adjust 0 109 0 1 10 10 PID Output Lag Filter Time 0 0 2 5 0 0 s 1 10 11 Feedback Loss Detection Mode 0 Disabled 0 1 Drive keeps running after feedback loss 2 Drive stops after feedback loss 10 12 Feedback Loss Detection Level 0 100 0 10 13 Feedback Loss Detection Delay Time 0 0 25 5 1 0 s 10 14 Integration Limit Value 0 109 100 1 10 15 Integral Value Resets to Zero when Feedback Signal ...

Page 37: ... 00 0 00 Hz 1 11 09 Skip Frequency 2 0 00 599 00 0 00 Hz 1 11 10 Skip Frequency 3 0 00 599 00 0 00 Hz 1 11 11 Skip Frequency Bandwidth 0 00 30 00 0 00 Hz 1 11 12 Reserved 11 13 Regeneration Prevention Function 0 Disable 1 Enable 2 Enable during constant speed only 0 11 14 Regeneration Prevention Voltage Level 200v 300 0 400 0 400v 600 0 800 0 380 760 V 11 15 Regeneration Prevention Frequency Limit...

Page 38: ...ormat 0 Integer xxx 0 1 1 One decimal Place xx x 2 Two Decimal Places x xx 12 02 PID Feedback Display Unit Setting 0 xxx 0 1 1 xxxpb pressure 2 xxxfl flow 12 03 Custom Units Line Speed Value 0 65535 1500 1800 RPM 1 12 04 Custom Units Line Speed Display Mode 0 Drive Output Frequency is Displayed 0 1 1 Line Speed Integer xxxxx 2 Line Speed One Decimal Place xxxx x 3 Line Speed Two Decimal Places xxx...

Page 39: ...ime Under Power 1 Run Mode Time Only 0 3 13 06 Parameter Lock 0 Enable all Functions 1 Preset speeds 05 01 05 08 cannot be changed 2 All Functions cannot be changed Except for Preset speeds 05 01 05 08 3 Disable All Function 0 13 07 Parameter Lock Code 00000 65535 00000 13 08 Reset Drive to Factory Settings 1150 Initialization 50Hz 220V 380V 1250 1160 Initialization 60Hz 220V 380V 1250 Initializat...

Page 40: ...The inverter is overheated during running 1 IGBT temperature is too high or poor ventilation 2 temperature sensor error or circuit malfunctions 1 Reduce carrier frequency 2 Improve the ventilation conditions if no result then replace the inverter CtEr Current Sensor detection error Current sensor error or circuit malfunction Consult with the supplier HPErr Inverter capacity setting error Inverter ...

Page 41: ... OC S Over current at start 1 Short circuit between the motor coil and the case 2 Short circuit between motor coil and ground 3 IGBT module damaged 1 Inspect the motor 2 Inspect the wiring 3 Consult with the supplier OV C Excessive Voltage during operation deceleration 1 Deceleration time setting too short or excessive load inertia 2 Power voltage varies widely fluctuates 1 Set a longer decelerati...

Page 42: ...wer quality 2 Consider adding a reactor at the power input side OVSP motor rotation over speed The actual rotation speed is different to the set speed 1 Check for excessive load 2 Check weather frequency setting signal is right or not OH4 motor over heat error 1 If temperature detected increases above the set limit in parameter 08 13 and for the delay time set in parameter 08 12 then the display w...

Page 43: ...arameters 01 01 01 09 when 01 00 7 5 When 00 05 00 06 2 and 08 10 1 3 When PID function be used with 10 00 10 01 1 and 08 10 1 3 6 Parameter password function 13 07 set incorrect 1 modify11 08 11 10 or 11 11 2 00 12 00 13 3 set 00 05 and 00 06 to be different 4 set 03 21 03 20 5 PTC function source can not be set the same source AVI with frequency command and PID command 6 Please set correct passw...

Page 44: ...al control mode 00 02 00 03 1 then STP2 flashes after stop 2 Release and re activate the run contact to restart the inverter E S External Rapid stop When external rapid stop input is activated the inverter will decelerate to stop and the display will flash with E S message b b External base block When external base block input is activated the inverter stops immediately and then the display will f...

Page 45: ...vary excessively 1 Minimize the variation of the load 2 Consider increasing the capacities of the inverter and the motor Is the input power unstable or is there a phase loss 1 Consider adding an AC reactor at the power input side if using single phase power 2 Check wiring if using three phase power Motor can not run Is the power connected to the correct L1 L2 and L3 terminals is the charging indic...

Page 46: ...nts com China RS Components Ltd Suite 23 A C East Sea Business Centre Phase 2 No 618 Yan an Eastern Road Shanghai 200001 China www rs components com Japan RS Components Ltd West Tower 12th Floor Yokohama Business Park 134 Godocho Hodogaya Yokohama Kanagawa 240 0005 Japan www rs components com U S A Allied Electronics 7151 Jack Newell Blvd S Fort Worth Texas 76118 U S A www alliedelec com South Ame...

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