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RSL-382S/2702S

16

12. TROUBLESHOOTING

 

Symptom

       Machine will
        not turn on:

There is power, but the

rollers  are  not  turning 

after the "RUN" button is

pressed:

The unit is not heating up

Curled lamination:

Unclear lamination:

 

Cause

a. Power switch is in "0"
   (Off) position
b. Tripped circuit breaker.

c. Blown main power fuse.

a. Safety cover is not closed.

b. Paper guide is not installed

    correctly.

c. Blown motor fuse.

a. The machine is in "COLD"

    mode.

b. Set temperature is lower

    than the room temperature.

a. Upward curl.

b. Downward curl.

The main roller temperatures 

are too low and/or lamination 

speed is too fast.

       Possible Solution
a. Put the power switch to 
    the "I" (On) position
b. Reset the circuit breaker.

c. Replace the fuse.

a. Close the safety cover to

    active the safety switch.

b. Properly install the paper 

    guide so that the micro

    switch is activated.

c. Replace the motor fuse.

a. Switch to "HOT" mode.

b. Raise the temperature

    according to the

    recommended film

    temperature.

    

a. Loosen the top roll film 

    tension.

b. Loosen the bottom roll 

    film tension.

Raise the roller

temperatures and/or 

lower the lamination speed.

Summary of Contents for RSL-2702S

Page 1: ...minator OWNER S MANUAL Read all instructions carefully before use For any Customer Support needs please choose the Customer Support tab on www royalsovereign com Royal Sovereign International Inc www royalsovereign com ...

Page 2: ...ding Film 6 1 Hot Film 5 6 6 2 Cold Film 7 6 3 Mounting 8 6 4 Singling Laminating 9 7 Control of Roller Pressure 10 8 Control Panel 11 9 Laminating Steps 9 1 Hot Laminating 12 13 9 2 Cold Laminating 14 10 Using Cross Cutter 15 11 Maintenance 15 12 Troubleshooting 16 13 Recommended Temperature and Speed Settings 17 14 Specifications 18 15 Warranty 19 ...

Page 3: ... outlet prior to moving and or repairing 8 Keep out of reach of children 9 Only Royal Sovereign authorized maintenance and service technicians should make repairs 10 Do not attempt to laminate items that exceed total recommended material thickness for the unit 11 When cleaning the machine don t use flammable sprays or materials 12 Do not touch the rollers when they are hot or place foreign objects...

Page 4: ...URE LEVER 4 HOT ROLLER 11 CONTROL PANEL 5 SAFETY COVER 12 KNOB TENSION 6 FRONT TABLE 13 Decurling Bar 7 LOWER FILM 14 Idle Bar 3 3 Included with Laminator 4 PRODUCT IDENTIFICATION Power supply 220V 240V Power supply 100V 120V PART NAME EA REMARK PART NAME EA REMARK FUSE 65TS AC250V 10A 1 1 FUSE 65TS AC250V 20A ...

Page 5: ... picture 2 using the special tool fix the auto grips on the film shaft with set screws 3 Set the glossy side of the upper and lower film towards the heat rollers Glossy side is PET film and matte side is thermal polymer laminating adhesive 4 Center film as shown in picture 3 and 4 Picture 1 Picture 2 Picture 3 Picture 4 ...

Page 6: ...able 5 Pull down the upper film over the Safety Cover to the lower film align and center the lower film to upper film Picture 1 6 Rewind the upper film until the film aligns with the Safety Cover 7 Thread the film over the Upper Idle Bar and underneath the Safety Cover until the film rests on the upper roller Picture 2 UPPER ROLL FILM ADHESIVE SIDE UPPER IDLE BAR ROLL ADHESIVE SIDE LOWER ROLL FILM...

Page 7: ... the leader boards between the pair of main rollers Picture 5 16 Press the Run button and adjust the supply roll tension knobs by rotating clockwise or counterclockwise Turn it until the supply roll films have some resistance the tension varies depending on the film thickness the thicker the film the more tension is required Picture 6 17 Press Stop button when the leader board has completely exite...

Page 8: ...einstall the Front Table and close the Safety Cover 6 Adjust the nip setting to 1 4 6mm 7 Insert and push the leader board until board reaches the nip point 8 Press the Run button and adjust the supply roll tension knobs by rotating clockwise or counterclockwise Turn it until the supply roll films have some resistance the tension varies depending on the thickness of a film the thicker the film the...

Page 9: ...e image onto the board Press firmly from the center out Figure 2 3 Adjust the pressure lever to ensure the proper opening Figure 3 4 Flip the image over the upper roller and hold on to the release liner Figure 4 5 Press the Run Button and then press the Stop Button while the board has being completely exited from the rear of the unit Trim the board if necessary Figure 5 Figure 2 Figure 3 Figure 4 ...

Page 10: ...Pull a sheet of A3 paper into the laminating roller and pass between the idle bar and shaft decurling Make sure the idle bar being in the lower location while laminating 7 Link the paper to the film 8 Adjust the nip setting to Laminating mode 9 Push the Run button You must pull the film on the rear of machine avoid entangling while being out of machine 10 Cutting down the side film then the paper ...

Page 11: ...llowing positions OPEN For detaching and cleaning rollers 6MM For laminating 6mm 0 24in thick board 5MM For laminating 5mm 0 2in thick board 3MM For laminating 3mm 0 12in thick board 1 5MM For laminating 1 5mm 0 06in thick board LAMINATING For laminating 25 250micron 1 10mil thick film and cold film 1 2 3 4 5 6 ...

Page 12: ... To check current upper and lower roller temperatures Display automatically returns to the previous settings after 5 blinks 7 ST BY To change to stand by mode temperature will automatically reset to 176 F 80 C While in this mode all the buttons on the control panel are disabled Press ST BY mode button to resume normal operation NOTE Auto stand by mode and auto power off mode Stand by mode If no ac...

Page 13: ... of the manual 6 Use the upper and lower Tension knobs to properly adjust the tension of the roll film Having the tension too tight will slow down or prevent the rollers from turning and if the tension is set too low this can cause wrinkles in your lamination 7 For ease and convenience set the document guides in position 8 Set document on the table You should allow at least 5mm 1 4 space on each s...

Page 14: ...if this occurs lower the speed by 1 increment READY should appear and you may continue laminating 3 When laminating a document much smaller than the film place the document in the center of the film for better lamination results 4 When laminating at high temperatures 248 F 120 C you may want to press the FAN button to allow the cooling fan to cool the document being laminated ...

Page 15: ...pressing the button choose and set proper speed by using the and button 5 It is when ready is dispalyed on the screen and beeps three times 6 Turn on the take up device and set the proper film tension by pressing the RUN button Lower tension would make better operation 7 Center the document on the table For ease and convenience set the document guides in position 8 Press the RUN button and take up...

Page 16: ...y as this may scratch the surface Do not use sharp metal objects steel wool or abrasive as these may also damage the rollers 11 MAINTENANCE 10 USING CROSS CUTTER 1 After lamination move the cutter approximately to the center of the completed application at the desired point of detachment Figure 1 2 Grasp film with one hand press the cutter downward into the application and slide it first to one en...

Page 17: ...rature is lower than the room temperature a Upward curl b Downward curl The main roller temperatures are too low and or lamination speed is too fast Possible Solution a Put the power switch to the I On position b Reset the circuit breaker c Replace the fuse a Close the safety cover to active the safety switch b Properly install the paper guide so that the micro switch is activated c Replace the mo...

Page 18: ...c No 1 2 3 4 5 6 7 8 9 Temp Speed Remark Preset User Film thickness Opp film 32 micron 1 3 mil Opp film 32 micron 1 3 mil Opp film 32 micron 1 3 mil 38 micron 1 5 mil 75 micron 3 mil 125 micron 5 mil 125 micron 5 mil 175 micron 7 mil 250 micron 10 mil Temp 110 o C 230 o F 130 o C 266 o F 130 o C 266 o F 110 o C 230 o F 110 o C 230 o F 120 o C 248 o F 120 o C 248 o F 130 o C 266 o F 140 o C 284 o F...

Page 19: ...or DC geared Max Temperature control 150 C 302 F Speed control 9 settings Transport type 4 Roller Film core size Auto grip 2 3 Auto grip 2 3 Core 1 Cooling system 2 AC FAN No Cross cutter Yes Hot lamination Single Yes Yes Double Yes Yes Cold lamination Yes Mounting thickness 6mm 0 24 Take up system Chain link to main motor Reverse Yes Unit dimensions 970 540 470 mm 640 550 470 mm w x d x h 38 21 5...

Page 20: ...der this warranty shall be at Royal Sovereign s option to repair or replace any such defective part or product These remedies are only available if Royal Sovereign s examination of the product discloses to Royal Sovereign s satisfaction that such defects actually exist and were not caused by misuse neglect attempt to repair unauthorized alternation or modification incorrect line voltage fire accid...

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