background image

2. Defective Heater Assembly

    a) Replace the broken Heater Assembly.  Figure 2

3. Main PCB is defective

    a) Replace Main PCB.

2.3) Rollers Not Running

1. Emergency Switches are Active.

2. Laser sensor detect danger.

3. Film is Jammed on the Rollers.

4. Main Motor Wires are Disconnected.

5. Defective Main PCB.

6. Defective Main Motor.

1. Emergency Switch is (are) Active.

2. Laser sensor detect danger.

    a) Ensure that there is nothing stop laser light  from one side to another

3. Film is Jammed on the Rollers.

    a) Carefully un-jam the film from the rollers.

4. Main Motor Wires are Disconnected.

CAUSES

    a) Deactivate front and rear emergency switches.

5

MEASURES

Broken 

Figure 2 

LASER-SENSOR 

Summary of Contents for RSC-1402HW/CW

Page 1: ...www royalsovereign com ROLL LAMINATOR RSC 1651LS LSH RSC 1402HW CW ROLL LAMINATOR Service Manual...

Page 2: ...le of Contents 1 Safety Precautions 2 Troubleshooting 2 1 Rollers Not Heating 2 2 Rollers Over Heating 3 1 Right Cover 3 2 Left Cover 3 3 Rear Cover 3 4 Main PCB 3 5 Sub PCB 3 6 Heaters 3 7 Cross Cutt...

Page 3: ...r clothing and cause serious injury 4 Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the...

Page 4: ...Left and or Rear Covers Refer to the Replacing Parts section Follow the below steps in order 1 Disconnected Heater Wire a Check to make sure that the heater wire is connect to the Main PCB Figure 1 2...

Page 5: ...a Replace Main PCB 2 2 Rollers Over Heating RSC 1651LSH RSC 1402HW SP Only 1 The temperature sensor wire is improperly connected to the SUB PCB 2 Defective Heater Assembly 3 Main PCB is defective 1 If...

Page 6: ...llers 4 Main Motor Wires are Disconnected 5 Defective Main PCB 6 Defective Main Motor 1 Emergency Switch is are Active 2 Laser sensor detect danger a Ensure that there is nothing stop laser light from...

Page 7: ...Not Connected 5 Disconnected Main Power Wire 6 Defective Transformer 1 Main Power is Not Turned On a Turn on the power switch which is located on the rear left 2 No Power from the Outlet a Ensure ther...

Page 8: ...ires are connected to the Control Panel Sub PCB 5 Disconnected Main Power Wire a Connect the Main Power wires Figure 2 6 Defective Transformer a Replace the Transformer Figure 3 7 Main Power wires Fig...

Page 9: ...Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 2 Take out the four screws as shown in Figure 2 3 Disconnect the temperature sensor RSC 1651LSH only and control wires from the Sub...

Page 10: ...3 2 Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the side screws one on each side Figure 5 3 Loosen eight Rear Cover screws Fi...

Page 11: ...tach the main PCB from the 4 white plastic supporters Figure 7 3 5 Sub PCB 1 Follow the same steps as in the Replacing the Right Cover section 2 Disassemble ten screws showing in below picture 10 Figu...

Page 12: ...er heater bracket showning in Figure 8 3 Take out the screw and carelly push the heater to another side Figure 9 4 Carefully take out the heater from the roller Figure 10 When inserting the heater int...

Page 13: ...fasten the spring from the cutter 3 Change the cutter knob 3 8 Remote control PCB 1 Disconnect the plug from the frame base Figure 11 Figure 12 2 Disassmble five screws as shown in Figure 13 Figure 14...

Page 14: ...ilms are fed in without any wrinkles 4 Adjustments with different thickness of substrates 3 Laminating Test Laminate samples 1 5mil 5mil films 1 Using Push Pull Scale measure 4 Check above steps 2 thr...

Page 15: ...four screws on each side cover Figures 1 2 9 10 2 Remove the lever knob screw and lever Figure 3 3 Remove the rear cover by removing all 10 screws 4 top 4 bottom and 1 on each side Figure 4 5 4 Disass...

Page 16: ...SHAFT CAM S45C Cu Ni Cr X X X X X X 34 120LR4001B SHAFT TABLE S45C 10 Cu Ni Cr X X 34 1 120LR4001F SHAFT TABLE S45C 10 X X X X 35 120LR4002B SHAFT TAKE UP S45C N19 Cu Ni Cr X X 35 1 120LR4002F SHAFT...

Page 17: ...X X X X 108 381LR4008A WIRE MAIN 2464 24AWG12C X X X X X X 109 381LR4009A WIRE TAKE UP UL1007 AWG 20 X X X X X X 110 381LR4013B WIRE POWER S W EU UL1015 AWG 14 BRN BLU X X X X X X 111 381LR4020B WIRE...

Page 18: ...W W W W W B2 013LR3015A FRAME FRONTTENSION L SPCC4 5TPANTONE421U W W W W W W B3 120LR3004F SHAFT FILM LO S45CN19SNC3 W W W W B3 1 120LR3004B SHAFT FILM LO S45CN19SNC3 W W B4 12200X009A DUBUSH FLANGE1...

Page 19: ...RSC 1651LSH RSC 1651LS RSC 1402HW RSC 1402CW RSC 1401LSH RSC 1401LS P NO DATE installation mark X optional mark W CHANGING REMARK No Part No Part Name Spec 17...

Page 20: ...7 Exploded Drawing 18 B12 B15 FRONT FEEDER...

Page 21: ...06 1 2 3 4 5 6 FOOT SW SW2 VCC_5V C1 100nF 275V MKP MAIN SUB B _13V TAK_UP RELAY CNN2 YH396 03 1 2 3 SRCLK2 TAK_UP HEATER ZD1 1W15V STOP SW U101 PIC16C72 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 21...

Page 22: ...REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO SCALE DRA BY CH BY APP BY DRA DATE CH...

Page 23: ...n POWER TRANSFORMER 3 WIRE EMER above photo3 connect FOOT EMER S W 21 RSC 1651LSH RSC 1402HW MAIN PCB Layout connect part 5 WIRE MOTOR above photo5 connect DC MOTOR 4 WIRE POWER above photo4 connect F...

Page 24: ...WIRE MOTOR above photo10 connect DC MOTOR 1 WIRE MAIN above photo connect SUB PCB 5 WIRE POWER above photo6 connect FRAME L S W MAIN 22 FRAME R HEATER UP BIMETAL connect part 4 WIRE UP HEATER above ph...

Page 25: ...EATER 2 connect above photo A BIMETAL and HEATER B WIRE MAIN connect the main pcb FRAME L HEATER Layout connect part A WIRE SENSOR connect temperature sensor 23 1 WIRE UP HEATER 2 connect above photo...

Page 26: ...A WIRE T FUSE UP connect with above photo A WIRE UP HEATER Eu and HEATER only RSC 1650LSH 24 connect part connect part T FUSE A...

Reviews: