background image

RSC-1651LSH

RSC-1651LS RSC-1402HW RSC-1402CW

RSC-1401LSH

RSC-1401LS

P NO.

DATE 

1

013LR2190A FRAME-L(

左支架

)

SPCC 4.5T BLACK

X

X

1-1

013LR2194A FRAME-L(

左支架

)

SPHC 4.5T PANTONE 431C

X

X

X

X

2

013LR2191A FRAME-R(

右支架

)

SPCC 4.5T BLACK

X

X

2-1

013LR2195A FRAME-R(

右支架

)

SPHC 4.5T PANTONE 431C

X

X

X

X

3

011LR2003A COVER-REAR(

后护盖

)

AL6063 PANTONE 421U(

涂层颜色

)

X

X

3-1

011LR2007A COVER-REAR(

护盖

)

AL6063 PANTONE 421U

X

X

X

X

4

013LR2012B FRAME-SENSOR(

传感器支架

)

AL6063 PANTONE 421U(

涂层颜色

)

X

4-1

013LR2012J

FRAME SENSOR(

传感器支架)

AL6063 PANTONE 421U (

层颜色灰色

421

X

X

5

013LR2116D FRAME-FRONT(

前支架

)

AL6063 PANTONE 421U

X

X

5-1

013LR2116C FRAME-FRONT(

前支架

)

SPCC2.5T PANTONE 421U

X

X

X

X

6

013LR2118A FRAME-BASE(

铝底版

)

AL6063 PANTONE 421U(

涂层颜色灰色

421U

X

X

6-1

013LR2115C FRAME-BASE(

底版

)

SPCC2.5T PANTONE 421U(

层灰色

421U

X

X

X

X

7

013LR2189A PLATE-STAND LOW(

支腿下挡板

)

SPCC 1.2T PANTONE 431C

X

X

X

X

X

X

8

013LR2192A PLATE-STAND UP(

支腿上挡板

)

SPCC 1.2T PANTONE 431C

X

X

X

X

X

X

9

013LR3002B FRAME-CUTTER(

刀架

)

AL6063 PANTONE 421U(

涂层颜色

)

X

X

9-1

013LR3002G FRAME-CUTTER(

刀架

)

AL6063 PANTONE 421U

X

X

X

X

10

013LR3002Q FRAME-CUTTER

AL6063

X

X

X

X

X

X

11

013LR3089A FRAME MIDDLE

SPCC PANTONE 421U(

涂层颜色灰色

421U

X

X

11-1

013LR3089C FRAME-MIDDLE(

间支架

)

SPCC PANTONE 421U(

层颜色灰色

421U)

X

X

X

X

12

014LR1003B TABLE-FRONT(

工作台

)

AL6063 PANTON COOL GRAY 8U

X

X

12-1

014LR1005A TABLE-FRONT(

工作台

)

AL6063 PANTON COOL GRAY 8U

X

X

X

X

13

015LR3008B BAR-IDLE,UP(

上张力轴

)

S45C φ30 Cu+Ni+Cr

X

X

13-1

015LR3008A BAR-IDLE,UP(

张力轴

)

RSS1200 S45C φ30*1400

X

X

X

X

14

021CS4004A BUTTON-1 

按键

1

FWD)

ABS

黑色

 

丝印

PANTONE 877C

X

X

X

X

X

X

15

021CS4004B BUTTON-2 

按键(

REV)

ABS

黑色

 

丝印

PANTONE 877C

X

X

X

X

X

X

16

021CS4004C BUTTON-3 

按键

3

STOP)

ABS

黑色

 

丝印

PANTONE 877C

X

X

X

X

X

X

17

021LR2014B COVER-L

阻燃

ABS

PANTONE 431C

X

X

X

X

X

X

18

021LR2015B COVER-R

阻燃

ABS

PANTONE 431C

X

X

X

X

X

X

19

021LR3006A BRACKET-CLAMPER

ABS 94V0 AF-312 PANTONE 431U

X

X

X

X

X

X

20

021LR3039A COVER-TOP CONTROL PCB(

手控上盖

)

ABS BLACK 

耐热

X

X

X

X

X

X

21

021LR3040A COVER-BOTTOM CONTROL PCB(

手控下盖

)

ABS PANTONE 431C 

耐热

X

X

X

X

X

X

22

021LR3041A COVER-TOP REMOTE CONTROL(

鼠标上盖

)

ABS WHITE 

耐热

X

X

X

X

X

X

23

021LR3042A COVER-BOTTOM REMOTE CONTROL(

鼠标下盖

)

ABS WHITE 

阻燃

X

X

X

X

X

X

25

023LR4002A KNOB-BOLT GUIDE(

把手

)

PHENOL BLK

X

X

X

X

X

X

26

023LR4010A KNOB LEVER(

把手)

NYLON BLK

X

X

X

X

X

X

27

032LR3049A INLAY-CONTROL(

控制面板

)

PC 0.3T 63.4*154.4

X

X

X

27-1

032LR3050A INLAY-CONTROL(

控制面板

)

PC 0.3T 63.4*154.4

X

X

X

28

032LR4020A SHEET-PRESSURE

(压力指示帖)

PC 0.3T

X

X

X

X

X

X

29

032LR4028A LABEL-FILM INDICATION(

挂膜指示标签

)

PC 0.3T 68*72

X

X

X

X

X

X

30

051LR4007A LABEL-EMER,2(

应急标签

2)

POLYESTER Ф 75*0.025T

X

X

X

X

X

X

31

111LR4006A BOLT-GUIDE

S45C SNC3 4*22.5(

镀锌

)

X

X

X

X

X

X

32

120LR3004B SHAFT-FILM,LO(

下膜片轴杆

)

S45C N19 (Cu+Ni+Cr)

X

X

32-1

120LR3004F SHAFT-FILM,LO(

下膜片

轴杆

)

S45C N19 (CU+NI+CR)

X

X

X

X

33

120LR3035D ASSY-SHAFT CAM

S45C (Cu+Ni+Cr)

X

X

33-1

120LR3035A ASSY-SHAFT CAM

S45C (Cu+Ni+Cr)

X

X

X

X

X

X

34

120LR4001B SHAFT-TABLE(

工作台支撑杆

)

S45C Ф10 Cu+Ni+Cr

X

X

34-1

120LR4001F SHAFT-TABLE(

工作台支撑杆

)

S45C φ10

X

X

X

X

35

120LR4002B SHAFT-TAKE UP(

可拆轴杆

)

S45C N19 Cu+Ni+Cr

X

X

35-1

120LR4002F SHAFT-TAKE UP(

可拆

轴杆

)

S45C N19

X

X

X

X

36

12200X009A DU-BUSH(

耐磨轴套

)

FLANGE Ф15*20

X

X

X

X

X

X

37

12200X022A BEARING-RADIAL

15*28 

防磨型

X

X

X

X

X

X

38

12200X029A DU-BUSH(

耐磨轴套

)

FLANGE Ф10*10

X

X

X

X

X

X

39

12200X032A DU-BUSH(

耐磨轴套

)

FLANGE Ф12*10

X

X

X

X

X

X

40

12200X043A DU-BUSH

FLANGE 40*35

X

X

X

X

X

X

41

122LR4004A BUSH-PLATE PRESSURE

S45C Cu+Ni+Cr

X

X

X

X

X

X

42

122LR4006B BUSH-PULLEY(

滑轮衬套

)

S45C Ф10*40 Cu+Ni+Cr

X

X

42-1

122LR4006A BUSH-PULLEY

S45C Cu+Ni+Cr

X

X

X

X

43

122LR4008A BUSH-ROLLER LAMI LO

S45C Cu+Ni+Cr

X

X

43-1

122LR4022A BUSH-ROLLER,LAMI LO(

压膜胶辊衬套

) S45C Cu+Ni+Cr

X

X

X

X

44

122LR4048A ROLLER-WASHER

53*44.2*1.2TS45C (CU+NI+CR)

X

X

X

X

X

X

45

122LR4048B ROLLER-WASHER

53*44.2*2.0T S45C (CU+NI+CR)

X

X

X

X

X

X

46

122LR4100A BUSH-ROLLER LAMI UP

S45C

X

X

46-1

122LR4099A BUSH-ROLLER,LAMI UP(

压膜轴套

)

S45C (Cu+Ni+Cr)

X

X

X

X

47

124LR4019A ECCENTRIC-CAM

(凸轮)

S45C (Cu+Ni+Cr)

X

X

X

X

X

X

48

125LR4003A LEVER-PRESSURE

S45C (CU+NI+CR)

X

X

X

X

X

X

49

125LR4015A HANDLE TENSION

ZZnAl4Cu1Y GB/T 13818-1992

X

X

X

X

X

X

50

125LR4019A PRESSURE-BAR

S45C

X

X

X

X

X

X

51

130CR4001B GEAR-MD(

中间齿轮

)

S45C Ø48*23T/Ø40*40Z

X

X

52

130CR4002A GEAR-TAKE UP

S45C Φ53*53Z

X

X

53

131CR4001A SPROCKET-ROLLER LEFT

S45C Ф97.1831t

X

X

54

131LR4004B SPROCKET-MOTOR

S45C

X

X

54-1

131LR4030B SPROCKET-MOTOR(

电机链轮

)

RS35 S45C 17T*RS25 15T(

表面

发黑

)

X

X

X

X

55

131LR4005A SPROCKET-ROLL LAMI

S45C Ф87 27T(45

 

表面发黑

)

X

X

X

X

X

X

56

133LR2030A ROLLER-LAMI(

压膜胶棍

)

S45C φ95.5(Cu+Ni+Cr)

X

X

56-1

133LR2029A ROLLER-LAMI(

压膜胶棍

)

S45C φ82.0(Cu+Ni+Cr) CROWN0.6

X

X

X

X

57

133LR2045A ROLLER-LAMI,UP(

上压膜胶辊

)

S45C φ95.5(

加石棉

)

X

57-1

133LR2030A ROLLER-LAMI(

压膜胶棍

)

S45C φ95.5(Cu+Ni+Cr)

X

57-2

133LR2059A ROLLER LAMI(

压膜胶棍)

S45C φ82.0

Cu+Ni+Cr)

X

X

57-3

133LR2029A ROLLER-LAMI(

压膜胶棍

)

S45C φ82.0(Cu+Ni+Cr) CROWN0.6

X

X

58

134LR4001A PULLEY-CHAIN

S45C Cu+Ni+Cr

X

X

X

X

X

X

59

13500X003A CASTER-STAND1

4"KYUNG CHANG(W/T BREAK)

X

X

X

X

X

X

60

13500X004A CASTER-STAND2

4"KYUNG CHANG(W/O BREAK)

X

X

X

X

X

X

61

136LR4001H CHAIN-TAKE UP

RS

25

 

P

6.35

 

156*6.35

990.6

X

X

61-1

136LR4001D CHAIN TAKE-UP

P6.35*124

 787.4

X

X

X

X

62

136LR4004D CHAIN ROLLER(

链条

)

P9.525*64

 609.6

X

X

X

X

X

X

63

138LR4002A SPRING-FILM TENSION

SWRH φ3.8 ZWP5

X

X

X

X

X

X

64

138LR4006A SPRING-SLIP(

弹簧

)

SWRH φ3.5 ZWP5 (

镀白锌

)

X

X

X

X

X

X

65

138LR4008A SPRING-PRESSURE

SWRH φ3 ZWP5

X

X

X

X

X

X

66

138LR4019A SPRING PLATE

X

X

X

X

X

X

67

140CR4001B HOLDER-TAKE UP2

S45C (Cu+Ni+Cr)

X

X

68

140LR4036A HOLDER-SHAFT,FILM

S45C CU+NI+GR

X

X

X

X

X

X

69

140LR4037A HOLDER-SHAFT,T

S45C Cu+Ni+Cr ф48*73

X

X

X

X

X

X

70

141LR2038A PLATE-PRESSURE,L(

左压力板

)

SPCC 3T ZWP5(

表面镀白锌

)

X

X

70-1

141LR2036A PLATE-PRESSURE,L(

左压力板

)

SPCC 3T ZWP5(

表面镀白锌

)

X

X

X

X

installation mark “X”, optional mark “W”

6.  Parts List

CHANGING REMARK

No.

Part No.

Part Name

Spec.

Summary of Contents for RSC-1402HW/CW

Page 1: ...www royalsovereign com ROLL LAMINATOR RSC 1651LS LSH RSC 1402HW CW ROLL LAMINATOR Service Manual...

Page 2: ...le of Contents 1 Safety Precautions 2 Troubleshooting 2 1 Rollers Not Heating 2 2 Rollers Over Heating 3 1 Right Cover 3 2 Left Cover 3 3 Rear Cover 3 4 Main PCB 3 5 Sub PCB 3 6 Heaters 3 7 Cross Cutt...

Page 3: ...r clothing and cause serious injury 4 Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the...

Page 4: ...Left and or Rear Covers Refer to the Replacing Parts section Follow the below steps in order 1 Disconnected Heater Wire a Check to make sure that the heater wire is connect to the Main PCB Figure 1 2...

Page 5: ...a Replace Main PCB 2 2 Rollers Over Heating RSC 1651LSH RSC 1402HW SP Only 1 The temperature sensor wire is improperly connected to the SUB PCB 2 Defective Heater Assembly 3 Main PCB is defective 1 If...

Page 6: ...llers 4 Main Motor Wires are Disconnected 5 Defective Main PCB 6 Defective Main Motor 1 Emergency Switch is are Active 2 Laser sensor detect danger a Ensure that there is nothing stop laser light from...

Page 7: ...Not Connected 5 Disconnected Main Power Wire 6 Defective Transformer 1 Main Power is Not Turned On a Turn on the power switch which is located on the rear left 2 No Power from the Outlet a Ensure ther...

Page 8: ...ires are connected to the Control Panel Sub PCB 5 Disconnected Main Power Wire a Connect the Main Power wires Figure 2 6 Defective Transformer a Replace the Transformer Figure 3 7 Main Power wires Fig...

Page 9: ...Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 2 Take out the four screws as shown in Figure 2 3 Disconnect the temperature sensor RSC 1651LSH only and control wires from the Sub...

Page 10: ...3 2 Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the side screws one on each side Figure 5 3 Loosen eight Rear Cover screws Fi...

Page 11: ...tach the main PCB from the 4 white plastic supporters Figure 7 3 5 Sub PCB 1 Follow the same steps as in the Replacing the Right Cover section 2 Disassemble ten screws showing in below picture 10 Figu...

Page 12: ...er heater bracket showning in Figure 8 3 Take out the screw and carelly push the heater to another side Figure 9 4 Carefully take out the heater from the roller Figure 10 When inserting the heater int...

Page 13: ...fasten the spring from the cutter 3 Change the cutter knob 3 8 Remote control PCB 1 Disconnect the plug from the frame base Figure 11 Figure 12 2 Disassmble five screws as shown in Figure 13 Figure 14...

Page 14: ...ilms are fed in without any wrinkles 4 Adjustments with different thickness of substrates 3 Laminating Test Laminate samples 1 5mil 5mil films 1 Using Push Pull Scale measure 4 Check above steps 2 thr...

Page 15: ...four screws on each side cover Figures 1 2 9 10 2 Remove the lever knob screw and lever Figure 3 3 Remove the rear cover by removing all 10 screws 4 top 4 bottom and 1 on each side Figure 4 5 4 Disass...

Page 16: ...SHAFT CAM S45C Cu Ni Cr X X X X X X 34 120LR4001B SHAFT TABLE S45C 10 Cu Ni Cr X X 34 1 120LR4001F SHAFT TABLE S45C 10 X X X X 35 120LR4002B SHAFT TAKE UP S45C N19 Cu Ni Cr X X 35 1 120LR4002F SHAFT...

Page 17: ...X X X X 108 381LR4008A WIRE MAIN 2464 24AWG12C X X X X X X 109 381LR4009A WIRE TAKE UP UL1007 AWG 20 X X X X X X 110 381LR4013B WIRE POWER S W EU UL1015 AWG 14 BRN BLU X X X X X X 111 381LR4020B WIRE...

Page 18: ...W W W W W B2 013LR3015A FRAME FRONTTENSION L SPCC4 5TPANTONE421U W W W W W W B3 120LR3004F SHAFT FILM LO S45CN19SNC3 W W W W B3 1 120LR3004B SHAFT FILM LO S45CN19SNC3 W W B4 12200X009A DUBUSH FLANGE1...

Page 19: ...RSC 1651LSH RSC 1651LS RSC 1402HW RSC 1402CW RSC 1401LSH RSC 1401LS P NO DATE installation mark X optional mark W CHANGING REMARK No Part No Part Name Spec 17...

Page 20: ...7 Exploded Drawing 18 B12 B15 FRONT FEEDER...

Page 21: ...06 1 2 3 4 5 6 FOOT SW SW2 VCC_5V C1 100nF 275V MKP MAIN SUB B _13V TAK_UP RELAY CNN2 YH396 03 1 2 3 SRCLK2 TAK_UP HEATER ZD1 1W15V STOP SW U101 PIC16C72 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 21...

Page 22: ...REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO SCALE DRA BY CH BY APP BY DRA DATE CH...

Page 23: ...n POWER TRANSFORMER 3 WIRE EMER above photo3 connect FOOT EMER S W 21 RSC 1651LSH RSC 1402HW MAIN PCB Layout connect part 5 WIRE MOTOR above photo5 connect DC MOTOR 4 WIRE POWER above photo4 connect F...

Page 24: ...WIRE MOTOR above photo10 connect DC MOTOR 1 WIRE MAIN above photo connect SUB PCB 5 WIRE POWER above photo6 connect FRAME L S W MAIN 22 FRAME R HEATER UP BIMETAL connect part 4 WIRE UP HEATER above ph...

Page 25: ...EATER 2 connect above photo A BIMETAL and HEATER B WIRE MAIN connect the main pcb FRAME L HEATER Layout connect part A WIRE SENSOR connect temperature sensor 23 1 WIRE UP HEATER 2 connect above photo...

Page 26: ...A WIRE T FUSE UP connect with above photo A WIRE UP HEATER Eu and HEATER only RSC 1650LSH 24 connect part connect part T FUSE A...

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