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RSC-1651LSH

RSC-1651LS RSC-1402HW RSC-1402CW

RSC-1401LSH

RSC-1401LS

P NO.

DATE 

installation mark “X”, optional mark “W”

CHANGING REMARK

No.

Part No.

Part Name

Spec.

71

141LR2039A PLATE-PRESSURE,R(

右压力板

)

SPCC 3T ZWP5(

表面镀白锌

)

X

X

71-1

141LR2037A PLATE-PRESSURE,L(

左压力板

)

SPCC 3T ZWP5(

表面镀白锌

)

X

X

X

X

72

141LR3041A PLATE-PRESSURE,LAMI

SPCC 4.5T ZWP5(

表面镀白锌

)

X

X

72-1

141LR3040A PLATE-PRESSURE,LAMI

SPCC 4.5T ZWP5(

表面镀白锌

)

X

X

X

X

73

141LR3070A BRACKET-BASE SUPPORT(

底板支撑

)

SPHC 4.5T

X

X

X

X

X

X

74

141LR4006A PLATE-SLIP

SECC ф36*2T

X

X

X

X

X

X

75

141LR4007D BRACKET-SWITCH,EU

SPCC 2T PANTONE 421U

X

X

X

X

X

X

76

141LR4009A BRACKET-REAR COVER

SECC 2T 

发黑

X

X

X

X

X

X

77

141LR4050A PLATE-BEARING

SECC 2T ZWP5 

发黑

X

X

X

X

X

X

78

141LR4054A BRACKET-LIMIT SWITCH(

安全

开关支架

)

SPCC 2.0T

X

X

X

X

X

X

79

141LR4113A BRACKET BASE

SPCC 2.0T

X

X

X

X

X

X

80

141LR4114A BRACKEY SENSOR

SECC 1.2T

X

X

X

X

X

X

81

141LR4243A PLATE(

挡板

)

SPCC 1.6T 

喷粉黑色

X

X

X

X

X

X

82

141LR4244A HOOK(

鼠标挂钩

)

SUS 2.0T

X

X

X

X

X

X

84

143LR3001A SUPPORTER-SHAFT

LO

S45C Cu+Ni+Cr

X

X

X

X

X

X

85

145LR3001A GUIDE-DOCUMENT

ABS 94BO AF-312 PANTONE COOL G

X

X

X

X

X

X

86

147LR4002A PAD-TENSION

LEATER1.5T

X

X

X

X

X

X

87

147LR4009A PAD-SLIP

LEATHERφ36*1.5T

X

X

X

X

X

X

88

147LR4013A STOPPER-HEATER

UP

SILICONE(

硅橡胶)

X

X

X

X

X

X

89

147LR4019A RUBBER-SPONGE(

发泡保护垫

)

36*36*2T

X

X

X

X

X

X

90

21000S029A MOTOR-MAIN(

主电机

)

S9D60-36BH(0A87) 36V 60W 75:1

X

X

X

X

X

X

91

212LR1049A STAND CENTER(

横梁

)

STKR 40*60*2.5T,

黑色

X

X

91-1

212LR1049B STAND CENTER(

横梁

)

STKR 40*60*2.5T,

黑色

X

X

X

X

92

212LR1050A STAND-FRAME(

支腿

)

STKR 40*60*2.5T,

黑色

X

X

X

X

X

X

93

212LR1050B STAND-FRAME

STKR 40*60*2.5T,

黑色

X

X

X

X

X

X

94

223LR2022F HEATER ASSY

9.6Ω

RSC-1651LSH

X

94-1

223LR2022H HEATER ASSY

9.6Ω

RSC-1651LSH

X

X

95

23300X001A BUSHING-CORD(

电源线扣

)

EU DONG-A((

厂家规格

 7P-2

黑色电源线扣

)

X

X

96

32500X0005

FUSE-MAIN(

主保险丝

)(LITTLEF,LANBAO) AC250V 20A ф6.35*31.75

X

X

X

96-1

32500X0009

FUSE-MAIN(

主保险丝

)(LITTLEF,LANBAO) AC250V 5A ф6.35*31.75

X

X

X

97

34000S010A POWER TRANSFORMER

AC220-240/50,60HZ

X

X

X

X

X

X

98

350CR4002A PCB-REMOTE ASSY(

鼠标

PCB)

FR-4

X

X

X

X

X

X

99

350LR3038B PCB-MAIN ASSY(

PCB)

X

X

X

99

350LR3038A PCB-MAIN ASSY(

PCB)

X

X

X

100

350LR3056A SUB-PCB(

手控

PCB)

FR-4

X

X

X

100-1

350LR3057A SUB-PCB(

手控

PCB)

FR-4

X

X

X

101

363LR4002A BIMETAL-HEATER(

限温器

)

2464 24AWG 3PAIR SB70

X

X

X

102

36400X002B SWITCH-MAIN(

主开关

)

AC250 16A CANAL ELECTRICAL

X

X

X

X

X

X

103

36400X018A SWITCH-EMERGENCY

AC240V 3A

X

X

X

X

X

X

104

365LR4004A SWITCH FOOT ASSY

EKW-5A-B

X

X

X

X

X

X

105

36600X001A FUSE-BLOCK

FB66 LITTLE FUSE TRIAD INC

X

X

X

X

X

X

106

380CR4004A POWER CORD(

电源线

)

CUL AC125V 15A 1.8M

X

X

X

X

X

X

107

381LR4005B WIRE-MOTOR

UL1007 AWG#18 BLK/RED

X

X

107-1

381LR4035D WIRE-MOTOR(

马达线

)

UL1007AWG#18 BLK/RED

X

X

X

X

108

381LR4008A WIRE-MAIN(

主电源线

)

2464 24AWG12C

X

X

X

X

X

X

109

381LR4009A WIRE-TAKE UP

UL1007 AWG#20

X

X

X

X

X

X

110

381LR4013B WIRE-POWER S/W,EU(

电源线

)

UL1015 AWG#14 BRN/BLU

X

X

X

X

X

X

111

381LR4020B WIRE-FUSE,EU(

温度保险丝线

)

UL1015 AWG#14

X

X

X

X

X

X

112

381LR4030A WIRE-UP HEATER EU

UL 1015 AWG#14 RED

X

X

X

113

381LR4049B WIRE-BIMETAL

UL1015 AWG#14 BLK

X

X

X

114

381LR4083A WIRE-EMER/MOTOR(

应急开关&应急电极线

)

UL1007 AWG#20

X

X

X

X

X

X

115

381LR4095B WIRE T/FUSE(

温度保险丝线

)

UL1015AWG#14,99

 15A,RED

X

X

X

116

ASMLR1339B ASSY-AUTO GRIP FILM CORE 3"

X

X

X

X

X

X

117

ASMLR1602A ASM SENSOR

CUL3

X

X

X

118

ASMLR2787B ASM CROSS CUTTER

GRAY, H=25mm

X

X

X

X

X

X

119

BHE08015D2 BOLT(

圆柱头内六角螺栓

)

HEXA HEAD M8*15 SUS27

X

X

X

X

X

X

120

BHE08065D2 BOLT(

圆柱头内六角螺栓

)

HEXA HEAD M8*65 SUS27

X

X

X

X

X

X

121

RC000800C8 SNAP RING(

轴用弹性挡圈

)

STW-8 WON IL

X

X

X

X

X

X

122

RE001000C8 E-RING(E

型卡环

)

ETW-10 WON IL

X

X

X

X

X

X

123

WPB05008F8 WASHER PLAIN(

平垫圈

)

P ID5x0.8T BRASS

X

X

X

124

WPB15010D2 WASHER PLAIN(

平垫圈

)

Φ15.5*28*1.0T SUS27

X

X

X

X

X

X

125

WSB08020D2 WASHER SPRING(

弹簧垫圈

)

SWRH φ8*2T SUS27

X

X

X

X

X

X

126

WSB16038D0 WASHER SPRING(

弹簧垫圈

)

SWRH φ16.2*3.8T

X

X

X

X

X

X

127

12200X003A BRARING-CAM(

凸轮轴承

)

S45C Cr (8.0*22.0*7.0)

X

X

128

141LP4018A  BRACKET-FUSE(

保险丝支架

)

EGI T=1 

X

X

X

129

141LR4246A BRACKET-HEATER UP(

上加热管支架

)

X

X

X

130

31300S006A SAFETY SENSOR

HP100-T1 JAP

X

X

X

X

X

X

131

059LR4001A PAPER SENSOR(SENSOR

用纸

)

X

X

X

X

X

X

132

021LR4001A LAMIT-SWITCH COVER(

安全

开关盖

)

PP

X

X

X

X

X

X

133

141LR4043A FRONT TABLE SAFETY LEVER

SPCC 1.5T

X

X

X

X

X

X

134

36400X014B MICRO SWITCH(

微型

开关

)

AC 250V/5A 50-60HZ

X

X

X

X

X

X

A01

013LR3011B FRAME-REWINDER,R

SPCC 4.5T

W

W

X

X

W

W

A02

013LR3012B FRAME-REWINDER,L

SPCC 4.5T

W

W

X

X

W

W

A03

MBC04010D2 SCREW-BH

M4x10 SUS27

W

W

X

X

W

W

A04

WSB04010D2 WASHER-SPRING

SWRH Φ4*1.0T SUS27

W

W

X

X

W

W

A05

021LR2003N COVER-TAKE UP.L

ABS 94V0 AF-312/1/16 WHITE

W

W

X

X

W

W

A06

021LR2004A COVER-TAKE UP,R

ABS 1/16"V-0 WHITE

W

W

X

X

W

W

A07

021LR1003A COVER-TAKE UP,2

ABS PA-765 UL94 V-0 WHITE

W

W

X

X

W

W

A08

TFH04018D2 SCREW-FH

2-4*18 SUS27

W

W

X

X

W

W

A09

TFH04035D2 SCREW PH

2-4*35 SUS27

W

W

X

X

W

W

A10

120LR4002F SHAFT-REWINDER

S45C N19

X

X

W

W

A10-1

120LR4002B SHAFT-REWINDER

S45C N19

W

W

X

X

A11

12200X029A DU-BUSH

FLANGE Ф10*10

W

W

X

X

W

W

A12

WPB05030H8 WASHER PLAIN

SPCC 3T*φ11.8*φ5 Zn plating

W

W

X

X

W

W

A13

RIV05013E8

BRIVDER RIVET

AL ф5*13

W

W

X

X

W

W

A14

140LR4037A HOLDER-SHAFT,T

S45C Cu+Ni+Cr  ф48*73

W

W

X

X

W

W

A15

12200X022A BEARING-RADIAL

15*28

W

W

X

X

W

W

A16

130LR4005A GEAR-TAKE UP

S45C Ф40*40z

W

W

X

X

W

W

A17

141LR4006A PLATE-SLIP

SECC ф36*2T

W

W

X

X

W

W

A18

147LR4009A PAD-SLIP

LEATHER φ36*1.5T

W

W

X

X

W

W

A19

138LR4006A SPRING-SLIP

SWRH φ3.5 ZWP5

W

W

X

X

W

W

A20

WPB08016D2 WASHER-PLAIN

8.5*25*1.6 FZY

W

W

X

X

W

W

A21

112004001C

NUT

HEXAGON LOCK TYPE NYLON

W

W

X

X

W

W

A22

21000S039A MOTOR-AC

230V 50Hz

W

W

X

X

W

W

15

Summary of Contents for RSC-1402HW/CW

Page 1: ...www royalsovereign com ROLL LAMINATOR RSC 1651LS LSH RSC 1402HW CW ROLL LAMINATOR Service Manual...

Page 2: ...le of Contents 1 Safety Precautions 2 Troubleshooting 2 1 Rollers Not Heating 2 2 Rollers Over Heating 3 1 Right Cover 3 2 Left Cover 3 3 Rear Cover 3 4 Main PCB 3 5 Sub PCB 3 6 Heaters 3 7 Cross Cutt...

Page 3: ...r clothing and cause serious injury 4 Keep flammable and wet objects away from the machine 5 Place machine on a level surface 6 Avoid excessive sunlight humidity and extreme temperatures 7 Ensure the...

Page 4: ...Left and or Rear Covers Refer to the Replacing Parts section Follow the below steps in order 1 Disconnected Heater Wire a Check to make sure that the heater wire is connect to the Main PCB Figure 1 2...

Page 5: ...a Replace Main PCB 2 2 Rollers Over Heating RSC 1651LSH RSC 1402HW SP Only 1 The temperature sensor wire is improperly connected to the SUB PCB 2 Defective Heater Assembly 3 Main PCB is defective 1 If...

Page 6: ...llers 4 Main Motor Wires are Disconnected 5 Defective Main PCB 6 Defective Main Motor 1 Emergency Switch is are Active 2 Laser sensor detect danger a Ensure that there is nothing stop laser light from...

Page 7: ...Not Connected 5 Disconnected Main Power Wire 6 Defective Transformer 1 Main Power is Not Turned On a Turn on the power switch which is located on the rear left 2 No Power from the Outlet a Ensure ther...

Page 8: ...ires are connected to the Control Panel Sub PCB 5 Disconnected Main Power Wire a Connect the Main Power wires Figure 2 6 Defective Transformer a Replace the Transformer Figure 3 7 Main Power wires Fig...

Page 9: ...Philips Screw Driver loosen the screw on the Pressure Lever Figure 1 2 Take out the four screws as shown in Figure 2 3 Disconnect the temperature sensor RSC 1651LSH only and control wires from the Sub...

Page 10: ...3 2 Left Cover 1 Take out four screws on the Left Cover 3 3 Rear Cover 1 Disassemble the Left and Right Covers 2 Take out the side screws one on each side Figure 5 3 Loosen eight Rear Cover screws Fi...

Page 11: ...tach the main PCB from the 4 white plastic supporters Figure 7 3 5 Sub PCB 1 Follow the same steps as in the Replacing the Right Cover section 2 Disassemble ten screws showing in below picture 10 Figu...

Page 12: ...er heater bracket showning in Figure 8 3 Take out the screw and carelly push the heater to another side Figure 9 4 Carefully take out the heater from the roller Figure 10 When inserting the heater int...

Page 13: ...fasten the spring from the cutter 3 Change the cutter knob 3 8 Remote control PCB 1 Disconnect the plug from the frame base Figure 11 Figure 12 2 Disassmble five screws as shown in Figure 13 Figure 14...

Page 14: ...ilms are fed in without any wrinkles 4 Adjustments with different thickness of substrates 3 Laminating Test Laminate samples 1 5mil 5mil films 1 Using Push Pull Scale measure 4 Check above steps 2 thr...

Page 15: ...four screws on each side cover Figures 1 2 9 10 2 Remove the lever knob screw and lever Figure 3 3 Remove the rear cover by removing all 10 screws 4 top 4 bottom and 1 on each side Figure 4 5 4 Disass...

Page 16: ...SHAFT CAM S45C Cu Ni Cr X X X X X X 34 120LR4001B SHAFT TABLE S45C 10 Cu Ni Cr X X 34 1 120LR4001F SHAFT TABLE S45C 10 X X X X 35 120LR4002B SHAFT TAKE UP S45C N19 Cu Ni Cr X X 35 1 120LR4002F SHAFT...

Page 17: ...X X X X 108 381LR4008A WIRE MAIN 2464 24AWG12C X X X X X X 109 381LR4009A WIRE TAKE UP UL1007 AWG 20 X X X X X X 110 381LR4013B WIRE POWER S W EU UL1015 AWG 14 BRN BLU X X X X X X 111 381LR4020B WIRE...

Page 18: ...W W W W W B2 013LR3015A FRAME FRONTTENSION L SPCC4 5TPANTONE421U W W W W W W B3 120LR3004F SHAFT FILM LO S45CN19SNC3 W W W W B3 1 120LR3004B SHAFT FILM LO S45CN19SNC3 W W B4 12200X009A DUBUSH FLANGE1...

Page 19: ...RSC 1651LSH RSC 1651LS RSC 1402HW RSC 1402CW RSC 1401LSH RSC 1401LS P NO DATE installation mark X optional mark W CHANGING REMARK No Part No Part Name Spec 17...

Page 20: ...7 Exploded Drawing 18 B12 B15 FRONT FEEDER...

Page 21: ...06 1 2 3 4 5 6 FOOT SW SW2 VCC_5V C1 100nF 275V MKP MAIN SUB B _13V TAK_UP RELAY CNN2 YH396 03 1 2 3 SRCLK2 TAK_UP HEATER ZD1 1W15V STOP SW U101 PIC16C72 1 2 3 4 5 6 7 9 10 11 12 13 14 15 16 17 18 21...

Page 22: ...REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO REMARK COLOR FINISH Q TY MATERIAL DESCRIPTION PART NO SCALE DRA BY CH BY APP BY DRA DATE CH...

Page 23: ...n POWER TRANSFORMER 3 WIRE EMER above photo3 connect FOOT EMER S W 21 RSC 1651LSH RSC 1402HW MAIN PCB Layout connect part 5 WIRE MOTOR above photo5 connect DC MOTOR 4 WIRE POWER above photo4 connect F...

Page 24: ...WIRE MOTOR above photo10 connect DC MOTOR 1 WIRE MAIN above photo connect SUB PCB 5 WIRE POWER above photo6 connect FRAME L S W MAIN 22 FRAME R HEATER UP BIMETAL connect part 4 WIRE UP HEATER above ph...

Page 25: ...EATER 2 connect above photo A BIMETAL and HEATER B WIRE MAIN connect the main pcb FRAME L HEATER Layout connect part A WIRE SENSOR connect temperature sensor 23 1 WIRE UP HEATER 2 connect above photo...

Page 26: ...A WIRE T FUSE UP connect with above photo A WIRE UP HEATER Eu and HEATER only RSC 1650LSH 24 connect part connect part T FUSE A...

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