manualshive.com logo in svg

Rowe BC-1200, Field Service Manual And Parts Catalog

The Rowe BC-1200 user manual is a comprehensive instructions manual that allows you to make the best use of your BC-1200 device. This manual is available for free download at manualshive.com, providing you with step-by-step guidance and essential information on optimizing your BC-1200 experience.

Share
Download
background image

Section 4: Troubleshooting

25238802

4-79

Figure 4-3.  Schematic Diagram - Computer Control Board (Sheet 2)

DS1

R38

220K

Ω

R1

330

 

OHM

R2

330

 

OHM

R3

330

 

OHM

R4

330

 

OHM

R5

330

 

OHM

R6

330

 

OHM

R7

330

 

OHM

R8

330

 

OHM

R9

330

 

OHM

R10

330

 

OHM

R11

330

 

OHM

R12

330

 

OHM

R13

330

 

OHM

R14

330

 

OHM

R15

330

 

OHM

R16

330

 

OHM

R36

220K

Ω

R40

220K

Ω

R42

220K

Ω

R44

220K

Ω

R46

220K

Ω

R48

220K

Ω

R50

220K

Ω

R52

220K

Ω

R54

220K

Ω

R56

220K

Ω

R63

220K

Ω

R65

220K

Ω

R67

220K

Ω

R69

220K

Ω

R71

220K

Ω

D3

IN4735A

 

-

 

6.2V

D4

IN4734

 

-

 

5.6V

R33
330

 

OHM

2W

R51

220K

Ω

R57

220K

Ω

R39

220K

Ω

R43

220K

Ω

R45

220K

Ω

R47

220K

Ω

R55

220K

Ω

R66

220K

Ω

R64

220K

Ω

R37

220K

Ω

R41

220K

Ω

R49

220K

Ω

R53

220K

Ω

R68

220K

Ω

R70

20K

Ω

C30
.1

 

µF

C22
.1

 

µF

C18
.1

 

µF

C7
.1

 

µF

C13
.1

 

µF

C11
.1

 

µF

C10
.1

 

µF

C9
.1

 

µF

C6
.1

 

µF

C4
.1

 

µF

C5
.1

 

µF

C8
.1

 

µF

C12
.1

 

µF

C14
.1

 

µF

U1

10937P-50

 

or

 

10957P-50

 

Display

 

Driver

POINT

40

TAIL

39

SEG

 

A

23

SEG

 

B

24

SEG

 

C

25

SEG

 

D

26

SEG

 

E

27

SEG

 

F

28

SEG

 

G

29

SEG

 

H

30

SEG

  

I

31

SEG

 

J

32

SEG

 

K

33

SEG

 

L

34

SEG

 

M

35

SEG

 

N

36

SEG

 

O

37

SEG

 

P

38

DIGIT

 

1

17

DIGIT

 

2

16

DIGIT

 

3

15

DIGIT

 

4

14

DIGIT

 

5

13

DIGIT

 

6

12

DIGIT

 

7

11

DIGIT

 

8

10

DIGIT

 

9

9

DIGIT

 

10

8

DIGIT

 

11

7

DIGIT

 

12

6

DIGIT

 

13

5

DIGIT

 

14

4

DIGIT

 

15

3

DIGIT

 

16

2

POR

20

DATA

21

SCLK

22

VSS

1

VDD

18

30

 

VDC

5

 

VDC

2

4

6

8

10

13

15

17

19

21

23

25

27

29

31

33

1

34

18

11

32

30

20

16

7

3

28

14

24

5

9

12

26

22

NOTE

 

:

R1

 

-

 

R16,

 

R36

 

-

 

R57,

 

AND

 

R63

 

-

 

R71

ARE

 

1/8

 

WATT

Summary of Contents for BC-1200

Page 1: ...Bill Coin Changer with Fast Pay System BC 1200 1400 BC 1200 1400 Bill Coin Changer with Fast Pay System Field Service Manual and Parts Catalog PART NO 25238802 REV L ...

Page 2: ...Rowe by American Changer 1400 N W 65th Place Fort Lauderdale Florida 33309 techsupport rowebillchangers com BC 1200 1400 Bill and Coin Changer Field Service Manual and Parts Catalog ...

Page 3: ... that can kill or hurt you and others All safety messages will follow the safety alert symbol and either DANGER WARNING or CAUTION These words mean You can be killed or seriously injured if you don t immediately follow instructions You can be killed or seriously injured if you don t follow instructions You can be injured if you don t follow instructions Distributors retailers operators and or serv...

Page 4: ...r services to be 100 secure against criminal attempts All machines products and services are to be used in accordance with business best practices and the owner s or operator s best judgement Installation use service and maintenance must be performed in accordance with applicable machine product manuals provided by American Changer and comply with any and all pertinent laws or regulations Inspect ...

Page 5: ...the building code enforcement to see if it is allowable to plug the changer into a grounded outlet If it is not there must be 120VAC run through conduit or other means to meet local codes to the changer If it is not required proceed to step 6 3 Have a licensed electrician run the conduit install the new breaker wire and help decide how the wiring will enter the changer from the back or the bottom ...

Page 6: ...ble free operation we strongly recommend plugging all of our machines into a DEDICATED AC outlet this means there are no other machines on location plugged into the same AC line A simple way to check if this is true is to turn off the breaker associated with our machine at the breaker box No other equipment on location should lose power Additionally if your unit is located in an area prone to ligh...

Page 7: ...Section4 Troubleshootingforproceduresandtechniquestoidentifyamalfunctionorrejectproblem Section 4 Troubleshooting Providestroubleshootingcharts detailederrormessagedescriptions trouble shootingprocedures ablockdiagram schematics circuitboardlayouts andcomponentslists This sectionalsocontainsadetailedsequenceofoperation Section 5 Miscellaneous Containsaharnesscolorcodelistandothermiscellaneousinfor...

Page 8: ...rControlCenter 1 8 DollarsAcceptedCounter 1 9 Power Supply 1 9 TestSwitches 1 9 PowerControlRelay 1 9 ComputerControlCenter 1 10 Status Display 1 10 ServiceandControlSwitches 1 10 DenominationsAccepted 1 12 BC 1200 1 12 BC 1400 1 12 SECTION 2 INSTALLATION AND PROGRAMMING Installation 2 1 Installing a BC 1200 2 1 WallMounting 2 1 Installing a BC 1400 2 4 General 2 4 TypicalWallMounting 2 4 Change P...

Page 9: ...NavigatingtheFast FeedMenu 2 24 Miscellaneous 2 24 SECTION 3 ROUTINE SERVICE Introduction 3 1 Removing the Bill Acceptor from a BC 1400 3 1 Removing a Jammed Bill from the Bill Acceptor BC 1200 Only 3 3 Bill Jamming Check List 3 3 Filling and Emptying the BC 1200 1400 3 4 Filling the Changer 3 4 Emptying the Changer 3 4 Cleaning the Hopper Coin Path 3 5 Change Bucket Lubrication 3 7 TestProcedures...

Page 10: ... Index to Error Messages and Troubleshooting Charts 4 4 Validation Rejects 4 6 CellSequenceRejects 4 6 Bill Parameter Rejects 4 16 TransportErrors 4 20 ClearingErrors 4 20 MachineErrors 4 22 ClearingMachineErrors 4 22 ChangerErrors Non Shutdown 4 22 CoinSwitchErrors 4 26 Bill Changer Errors Shutdown 4 29 Coin DetectorErrorsWhileintheStandbyMode 4 29 MC Dispense Mode 4 47 Detailed Control Computer ...

Page 11: ...owerSupplyCircuitBoard 4 74 ComputerControlBoard 4 84 BillStackerDriverCircuitBoard 4 93 CoinSwitchCircuitBoard 4 95 SECTION 5 ADDITIONAL INFORMATION HarnessColorCoding 5 1 SECTION 6 PARTS CATALOG Introduction 6 3 CatalogDescription 6 3 PartsListDescription 6 3 OrderingReplacementParts 6 3 ...

Page 12: ...gure4 6 4 95 ComputerControlBoard CCC Figure4 3 4 76 DriverCircuitBoardSchematic Figure4 4 4 92 Power Supply Figure 4 2 4 72 Escrow Bucket Capacities Table 2 1 2 6 Hopper ChainAdjustment Figure3 6 3 10 Value Codes Table 2 3 2 15 MachineCapabilities Table1 2 1 7 Money Accepted Table2 4 2 15 CombinationsWhichAreNotAllowed Table2 2 2 7 PowerControlCenter Figure1 8 1 8 Transport CheckPoints Figure3 2 ...

Page 13: ...g status display indicates a problem 1 Look at status display first Status display will in 1 Normal operating mode will have a dash walking back 2 Push HOPPER to display last 3 payouts made by 3 Push VALUE to display amount of money accepted Any status code displayed indicating trouble with IS WIRED WITH 120 VAC further trouble shooting information refer to service after bill was rejected then cle...

Page 14: ...tionsandacceptabledenominationprogrammingiseasilychangedusingtheFUNCTION UP DOWN VALUE andHOPPER buttonsonthecomputercontrolcenter Removablecoinhopperspermitrapidbulkloadingofcoins During setup a special payout check feature ensures that the payout amount selected matches the denominationaccepted unlesstokensarebeingdispensed RefertoFigure1 1forthelocationsofthemajorBC 1200components GENERAL OPERA...

Page 15: ...rallunderstandingoftheBC 1200 1400andtheiroperation Bill Transport Thebilltransport seeFigures1 2and1 3 receivesabillasitisinsertedbythecustomer Thebillistransported throughthetransporteronabeltsystem carefullyexaminedand ifthebillisdeterminedtobevalid isdeliveredto thebillstacker Ifthebillfailsanyofthevalidationtests thetransportreversesandreturnsthebilltothecustomer Thebillwillhang inthetranspor...

Page 16: ...noid drivenleverinthestacker Whenthislever is in its rest position it acts as a stop to position the falling bill in line with the upper bill box When energized thisleverdropsoutofthewayandallows thebilltofalltothelowerbillboxposition Oncethe bill is positioned properly a signal from the CCC activates a triac drive circuit in the stacker As the stacker leaves home position a single cam switch clos...

Page 17: ...erofthetwo solid statecoinswitcheslocatedontherearbottomoftheslugrejectorframe Jammedcoinsorslugsareclearedfromthecoinacceptorbyawiperarmonthecoinacceptor whichisactuated bytheMONEYRETURNbutton Thecoininletandchutedeterscheatingandjamming Variouscoinacceptorsare available as order options Use Table 1 1 that follows as a guide NOTE Accepting certain combinations of coins may reduce the number of bi...

Page 18: ...noidassemblies andthedispenserchutetothecoincup arelocatedonthisassembly The coin detectors each consisting of an LED and a photo transistor detect the coins as they exit from their respectivehoppersandfallintotheuppercoinchute Theuppercoinchutedirectsthechangetotheescrowbuckets ThedriveforthehoppersconsistsoftwoACmotors whicharealsoonthedispenser Thesemotors aswellas thesolenoidswhichopenthebotto...

Page 19: ...whichmountonthefrontsurfaceofthedispenser assembly and pivot forward from the bottom for loading unloading and removal seeTable1 2forrequired hopper types and capacities Thehoppertransportscoinstothedetectorsandcoinchutesbymeansofachainconveyor whichisdrivenfrom belowbyasprocket Thechainfollowsaserpentinepath sothatexcesscoinsfallbackintothehopperensuring onlyonecoinperpinentersthecoincountingarea...

Page 20: ... to fill both boxes to maximum capacity Coin Box 500 Quarters NOTE For escrow bucket capacities see Table 2 1 Money Return Lever BC 1200 Money Return Switch BC 1400 WhentheMONEYRETURNleverontheBC 1200 seeFigure1 7 ortheMONEYRETURNswitchontheBC 1400 isdepressed aswitchclosesandsendsasignaltotheCCC Thecoinlockoutcoilinthe optional coinacceptor isreleasedandthetransportmotorrotatesinthereversedirecti...

Page 21: ...MagneticInterferencefilterremovesundesirableelectronicnoisefromtheincomingpowerline Itis locatedinthejunctionboxjusttotherightoftherighthopper Power Control Center Allpowersupplycomponentsandassociatedcircuitryarelocatedinthissinglesubassemblyforeasydiagnosisand repair Thepowercontrolcenter seeFigure1 8 islocatedbelowthedispenserassemblyandcontainsthedollars acceptedcounter TESTVENDswitches powert...

Page 22: ...sindicatorLED sforthe40VDC 30 VDC 12 VDC and 5 VDC supplies Note that the 12 VDC actually runs at about 14 6 V this is normal TEST SWITCHES ThethreeTESTswitchesareusedtomanuallyinitiateachangedispensecycleforeachofthemachine sescrow buckets ThecomputerwillnotrecognizeaTESTswitchclosureifthemachineisintheprocessofvalidatingabill dispensingchange orinSHUTDOWN PushingaTESTswitchwillalsocausethestacke...

Page 23: ...nSection4ofthismanual SERVICE AND CONTROL SWITCHES TheChanger sservicefeaturesandprogrammingoptionsarecontrolledbysixswitches Thedescriptionsthatfollow are introductory follow the detailed procedures and instructions in Section 2 for specific operating and programminginformation Programming Normal SelecteithertheNORMAL operatingmodeorthePROGRAMMING mode NORMALPOSITION IntheNORMALmodeposition thech...

Page 24: ...PROGRAMMING to the NORMAL position the message STORINGNEWDATA willbedisplayed PROGRAMMINGPOSITION SettingthePROGRAMMING NORMALswitchtothePROGRAMMINGpositionallowsyoutoinspectand orchange theauditandsetupinformation Thisinformationisdisplayedonthestatusdisplayandisselectedandchangedby using the five pushbuttons that are described in the following paragraphs see Section 2 Changing Payout Programming...

Page 25: ...tweenthetwooptionsusingeitherofthesebuttons DENOMINATIONS ACCEPTED BC 1200 TheBC 1200 ifsoconfigured canacceptquartersanddollarcoinsaswellas1 2 5 10 and20dollarbillsofUnited Statescurrency Allofthesedenominationscanbeselectedincombinationwithotherdenominations BC 1400 TheBC 1400hasallthefunctionsandcapabilityoftheBC 1200 inthepreviousparagraph exceptthatitdoes notacceptcoins ...

Page 26: ...oaddspacerwashersbetweenthewallandthemountingplate Ifthechangerisrigidlymountedtothewall makethepowerinputconnectionthroughrigidconduitintothechanger tomeetU L requirements seeFigure2 1 Forconvenience thebackofthecabinethasfourholes Youmaychoosetousethesefortheplacementofmounting bolts ifso theywillaccommodatea3 8 inchbolt seeFigure2 2 25238802 2 1 NOTE For both security and safety reasons Rowe st...

Page 27: ... the bracket as shown Remove the hoppers and cover of the junction box located on the right side of the changer Then cut the existing Power Cord as shown Connect the power supply wires to the internal machine wires per the wiring diagram using standard U L listed insulated pressure cable connectors wire nuts etc Do not splice the earth ground wire Fasten it to the bracket with the green screw and ...

Page 28: ...Lead Anchor Lag Screw Concrete Wall Mounting Detail Masonry Wall Lag Screw Washer Mounting Detail Wood Frame Wall Be sure that the lag screws used for attachment are at least 3 8 diameter and for wood frame walls are attached directly to the wall studs NOTE Stud Changer Lead Anchors Lag Screw ...

Page 29: ...artcuttingintothewall 2 Dependingonthewallthickness locateanddrillthree1 4 inchdiameter orlarger holesineachsideofthe cabinetasshowninFigure2 3 Drilltheholesintheangle irontomatchtheholesinthecabinet 3 Setthebillchangerintheopeninginthewallandapplyabeadofsealantorcaulkingtothebacksideofthe stainlesssteelpanel Positionthepaneltightagainstthewallandfastentheanglebracestothesidesofthebill changerwith...

Page 30: ...he conduit through the opening into the bracket as shown Connect the power supply wires to the internal machine wires per the wiring diagram Use standard U L listed insulated pressure cable connectors such as wire nuts Cut here Cut off and strip the wires at this point and remove the supply cord Do not splice the earth ground wire Fasten it to the bracket with the green screw and cup washer as sho...

Page 31: ...limityourpayoutcombinationssuchthatthetotalvolumeofcoinsinanyescrowbucketdoesnotexceedthe guidelinesshowninthefollowingtable Inordertopayoutformorethanthreedenominations thecomputerwill undercertaincircumstances vendan escrowbucketandholdthatbucketdooropenwhiletheremainderoftherequiredpayoutisissueddirectlyfrom thehopperstothecoincup Ofcourse aftertheentireamounthasbeenpaid theescrowbucketdoorwill...

Page 32: ...1 bills and coins are treated as the same for these purposes 2 Quarters accumulated 25A are treated exactly as 50 pieces for these purposes 20 10 5 2 11 50 2 25 OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF ON OFF OFF OFF OFF OFF OFF ON ON ON OFF ON OFF ON OFF ON ON OFF ON OFF ON ON OFF ON OFF ON OFF ON ON ON ON OFF ON ON OFF OFF ON ON OFF ON ON OFF ON OFF ON OFF ON ON...

Page 33: ...orrect 5 CoinI D stickersaresuppliedwiththemachineto identify the coin denominations in each hopper Attachoneofthesestickersoneachhoppersothat thecoindenominationcaneasilybeidentified UNLOADING THE HOPPERS RefertoFigure2 5andunloadthehoppersasfollows 1 Removethehopperbailwire SeeFigure1 1A 2 Pullthehopperforwardtoitsstoppoint 3 Placetheopeningofthecoinbagoverthemouthofthehopper wrappingthelipofthe...

Page 34: ...completelyemptythechangerofallcoins OPERATIONAL INFORMATION Thebillandcoinchangerusesseveralvisualindicatorsandcontrols Thelocationofthesecontrolsandindicators areasfollows ON OFFSwitch Locatedonthefrontofthepowercontrolcenter CircuitBreakers Locatedonthefrontofthepowercontrolcenter fourtotal Dollars Accepted Counter Locatedonthefrontofthepowercontrolcenter TestSwitches Locatedonthefrontofthepower...

Page 35: ...uttontogothroughallotherdenominationsyouwishtohavethechangeracceptor notaccept anduseeitherthe or buttontoturneachoneto YES or NO Youwillreturntothe ACCEPT 1 statementwhenyouhavegonethroughalldenominations 9 PresstheFUNCTIONbuttononceandthedisplaywillshowthelowestdenominationssetto YES inStep 8 and PAYS __ MC MC 10 Presseitherthe or buttonuntilthedisplayshows PAYS XX MCMC where XX equalsthenumbert...

Page 36: ...sthe beginning to end setupsequence Youshouldfollowthisprocedureanduseituntil you arefamiliarwiththetengroupsofsetupoptions Onceyouarefamiliarwiththeseoptions youcaneasilyskip overtheoptionsthatyoudonotwishtochangeordisplay Key Information In the step by step procedure that follows key setup information follows many of the numbered steps This informationwillbeveryhelpful butitcanbeskipped Keyinfor...

Page 37: ...ofitemsaccepted theonlytimeavalueisshownisattheAMOUNTdisplay Thecountspreviouslylistedcanberesetindividuallybypressingbothofthearrowbuttons and atthe sametime ThecountscanallbeclearedsimultaneouslybypressingtheHOPPERbuttonandtheuparrow buttonatthesametime Thecomputerwillrespondwiththemessage TOTALSCLEARED 2 PresstheFUNCTIONbuttonandthedisplaywillchangeto PERMCOUNTERS Thisdisplayindicatedthequantit...

Page 38: ...isplayshowsthecorrecttwoleft handdigitsoftheaccesscode presstheVALUEbutton C Therighttwodigitsoftheaccesscodewillbeblinkingatthistime Pressthe or buttonuntilthe righttwodigitsofthefour digitaccesscodearecorrect D Whenthedisplayshowsthecorrecttworight handdigitsoftheaccesscode presstheVALUEbutton and LEVEL1ACCESS willbedisplayed LEVEL0ACCESS willbedisplayediftheincorrect accesscodeisused andyouwill...

Page 39: ...UTDOWN mode 6 Press the FUNCTION button and the display will change to HOP VAL The HOPper VALue option allows you to select the denomination of the coins or tokens that will be dispensed from each hopper see Table 2 3 for the list of denominations If a hopper value is set to dashes that hopper will not dispense any coins at any time Thecomputermustknowthevalueofcoinsusedforoneimportantreason Thech...

Page 40: ...ach of the denominationsbypressingtheVALUE buttonandreviewthedenominationscurrentlyaccepted settoYES Toacceptanewdenominationwhichwaspreviouslynotallowed youmayfirsthavetodeselectacurrently accepteddenominationandthensteptothenewdenomination usingtheVALUE button andselectingitby using the or button OneselectionshowninTable2 4deservesexplanation The25Aoptionisa quarteraccumulator feature Ifthisopti...

Page 41: ...position Upon returning the switch to the PROGRAM MING mode the display will show TEMP COUNTERS When the VALUE button is pressed and held for more than two seconds the display will show XXX PAYS TheXXX representsthecurrentdenomination The willshowTOKENS iftokensareloadedinto any hopper or if only coins are used the display will show the total dollar value of the coins to be paid out Once you have ...

Page 42: ...EW DATA then BILL TEST MODE At this time any bills inserted into the transport will be validated normally If the bill is accepted it will be stacked in the bill stackerandthedisplaywillshow GOOD X whereX isthedenominationjustaccepted Themachinewill notpayoutchange willnotadvancethedollarsacceptedcounter andwillnotadvancetheaudittotalswhile in the BILL TEST mode Ifabillisrejected thedisplaywillshow...

Page 43: ...f the various fault messages refer to Section 4 Troubleshooting Status Messages Whenamessageisonthestatusdisplayanditisnotflashing eitherafaultormalfunctionoccurredthatwasnotserious enoughtocauseashutdownorthemessageisaguidetosolvingbillacceptanceproblems NON SHUTDOWN FAULTS Ifamalfunctionisdetectedwiththecoinswitches TESTswitches ortheBILLRETURNswitch amessagewillbe displayedbutthemachinewillnotg...

Page 44: ...eject and the display should show REJECT BILL A 3 Insert the dollar bill correct side up but backwards The bill should reject a message REJECT BILL B Be sure BILL B CHECK is ON Nowinsertthedollarcorrectly Itshouldacceptandthestackershouldoperate Also asthebillmovesthroughthebillacceptor checktoensurethatthefollowingmessagesareshownonthe statusdisplay 1 VALIDATING willappearasthebillisinsertedandwh...

Page 45: ...toYESintheACCEPTmode Allcoindenominationsexcept 1coinsmust be set to NO PresstheFUNCTION buttontomovetothePAY modewiththedisplayshowing PAYXXMCMC Usetheup anddownarrowbuttonstosetthepayoutto4 PushtheVALUEbuttontodisplaythe 2payout Thedisplaywill show 2 8 XBONUS PushtheupanddownarrowbuttonstosettheXtothevalueof1 Thisdisplayindicates thata 2willpayout8 whichistwicethe 1payout plusonebonustoken Pusht...

Page 46: ...tfromthecenterhopper andZislikewisefortherighthopper FAST FEED SHUTDOWN TheFast FeedShutdownfeatureofthebillchangerallowsanoperatortolimitthenumberofpaymentsmadeby thechangerwithinagivenamountoftime Thiscanbeusedtodiscouragenon customersfromusingthechanger as their bank If you suspect that someone is draining your changer for purposes other than to purchase your products youcanusethisfeaturetolimi...

Page 47: ...he FUNCTION ERROR RESET button twice The display should show PROGRAMMING 3 Press the button until the display shows PROGRAMMING 11 the press the VALUE button once 4 Press the button until the display shows PROGRAMMING 1129 5 Press the VALUE button once The FAST FEED menu is now active Navigating the FAST FEED Menu 1 When entering the FAST FEED menu the display will show 1 OFF TheOFF should be flas...

Page 48: ...ovidesseveralmechanicalandelectricalsystemstopreventanyonefrombeingsuccessfulinthese attempts butsuchactivitiescouldleadtojamsinthetransportandtheattendantservicecalls As an added deterrent the changer allows you to set up a special temporary OUT OF SERVICE condition if the computerdetectsthatthetransportmotorhasmovedduringatimewhenitwasturnedoff Ifthisfeatureisenabled thecomputermonitorstheencode...

Page 49: ...youincrementoncemoreusingthe button INF willbedisplayedindicatingthat ifanincidentisdetected thechangerwillstayOUTOFSERVICEuntilinismanuallyresetwithTheFUNCTION ERRORRESETbutton MISCELLANEOUS TheBC 1200 1400weredesignedtobesimpleandeasytotroubleshoot Pleasetaketimetostudytheoperation ofthemachineandtostudytheexplanationsofthevariousstatusmessages Thefollowingisalistofincidentalcharacteristicsthatm...

Page 50: ...emessage UponclearingtheSHUTDOWN CODE forthisemptyconditionthedisplaywillshow AMT DUE X Y Z with X Y and Z being the number of coins or tokens that the customer was shorted from the left center and right hoppers respectively 6 Blocking the coin photodetectors with your fingers or with foreign objects during the replenish cycle may resultinwrongcounts Ifthedetectorsareblockedtoolong themachinewills...

Page 51: ...BC 1200 1400 Bill and Coin Changer 2 26 25238802 Thispageintentionallyleftblank ...

Page 52: ...nthechangerisdirectlyrelatedtotheinventoryofchangemaintainedandcustomerusage Check changerusagedailyandscheduleserviceasrequired REMOVING THE BILL ACCEPTOR FROM A BC 1400 1 Unlockandopenthedoortothechanger 2 Removethetwobillboxes item1 3 Pushthecentertestvendpushbutton item2 tocyclethestacker andwhenthestackerisintheOUTposition turn the power to the changer off OFF ON switch item 3 4 Loosenandremo...

Page 53: ...BC 1200 1400 Bill and Coin Changer 3 2 25238802 Figure 3 1 BC 1400 Internal View ...

Page 54: ...bothtimingbeltsaresnug nottoolooseortootight 3 Makesurethattherubberdriverollersarenotlooseorworn 4 Exitflippermustworkfreely 5 BesurethattheinletNylonidlerrollerrotatesfreelyandmovesupanddownfreelyinitsslot Theretaining springsmustalsoslidewithoutbindintheguideslotsandexertadequateforceontheidlerroller 6 Bottomtrackbillsurfacesmustbefreeofdirt moisture burrs projections roughspots etc whichmightd...

Page 55: ...hehoppershavebeenloadedandareinplace 1 TurnthepowerswitchONanddepresstheLEFTTESTSWITCHonce Thiswillstartthehoppersandload theleftcoinbucketwiththepropercoins 2 WaituntilthehoppermotorshaveallstoppedandpresstheLEFTTESTSWITCHagain Properchangeshould bedispensedandhoppermotorswillstarttorefillthebucketagain 3 Repeatsteps1and2fortheCENTERTESTSWITCH andRIGHTTESTSWITCH Themachineshouldnow bereadyforoper...

Page 56: ...y result in coins slidingoutofthetrack indicatinganemptyconditioneven thoughthehoppercontainssufficientcoins Cleanthe hoppersasfollows 1 Removethehopperfromthebillchangerandplace itonaworkingsurface 2 RemoveallthescrewspointedoutinFigure3 3B andliftthebackchainplateassemblyupsothatthe tab enlargedbelow canbepulledthroughtheright hand side plate of the hopper assembly Pull the chainplateassemblystr...

Page 57: ...thebackchainplateassemblyandstarting allscrewsremoved Onceallscrewshavebeenstarted theymaythenbetightened Thescrewsmust betightenedinsequenceasshowninFigure3 3C 5 Installthehopperinthebillchangerandmakeatestvendtocheckforproperhopperoperation WARNING Chain lubrication is not normally required or recommended Do not use detergents to clean the hopper The hopper has been factory lubricated and deterg...

Page 58: ...showninFigure3 4 Figure 3 4 Change Bucket Lubrication TEST PROCEDURES Checking a Bucket Solenoid Asolenoidthatlooksdiscoloredorburnedshouldbechecked Unplugthesolenoidfromthecircuitbeforetaking anymeasurements Agoodsolenoidshouldmeasureapproximately8 5ohms Transport Motor Speed Check The transport motor speed and direction are computer controlled No adjustments can be made however the encoderontheb...

Page 59: ...ll Action No Action Leave the inlet open Blockthelightpathbyinsertingpaper orabillintothetransportopening No Action Leave flipper in rest position Blockthelightpathwiththeflipper No Action Leave the light path open Blockthelightpathbyinsertingpaper orabillbetweenthetransmissivecell andthetransmissive reflectiveLEDin themiddleofthetransport No Action Leave the light path open Insert a white piece o...

Page 60: ...arelit Themetershouldindicatebetween 4 7 and 5 2 volts DC Ifthemeterindicationisnotcorrect thevoltageregulator VR801 on the power supply board Part Number 70036501 mayneedreplacement 5 IfthemeterindicationinStep4iscorrect continue thisprocedure Ifthevoltagewasnotbetween4 7 and 5 2 volts repair the malfunction before you continue 6 Move the meter lead to the orange wire on the phototransistor as sh...

Page 61: ...ediagonallyupwards asshowninFigure3 6 2 PulltheupperchainguideringupasshowninFigure3 6 whileyourotatethedrivepinclockwiseuntilthe slackisremovedfromthechainbutnobindingisevident 3 Tightenthethreescrewsmakingsurethelowerscrewistightenedlast Ifatorquewrenchisavailable adjust thechainsothatthetorqueinputatthedrivepinisonetofourinchpounds NOTE Make sure the hopper is empty of all coins before you adju...

Page 62: ...werlinkandmoveittotheside 4 Adjustthecamswitchbylooseningtheadjustment screwandrotatingtheswitchuntilthecampushes the spring against the switch body as shown in Figure 3 7 5 Tightentheadjustmentscrew reconnectthelower linkandinstallthebillstackerinthebillchanger 6 TurnthepowerON andcheckstackeroperation Figure 3 7 Stacker Switch Adjustment NOTE BC 1400 To remove the stacker from the BC 1400 it is ...

Page 63: ...thecamactivatesthestacker switch 4 Laythebillstackeronitssidewithmotorontop Turnthemotorshaftuntilthepusherplateisallthewayback 5 Movethepusherplateoutbypryingonthetopendofthepusherplatewithasmallscrewdriveruntilitis approximately1 8 inchpasttheholeinthetopsupportplateasshowninFigure 3 8 6 Tightenthefourmotormountingscrewsandinstallthestackerinthebillchanger 7 TurnthepowerON andcheckstackeroperati...

Page 64: ...cker Alignment BC 1200 ONLY Loosenthetwoscrews B asshowninFigure3 9A Pullthebillstackerasfarforwardaspossible Slowlyclose thefrontdoorofthechangersothatitwillpushthetransport stackercombinationbackintothechangeryetleave thetransporttrimplateincontactwiththedoortrimwhenthedoorisclosed Aftertighteningthescrews makesure thattherearofthetransportsideplatesandthebillacceptorstopplateonthestackerareflus...

Page 65: ...orwardonthestackerhanger bracketsuntilthetransporttrimplateisflushwiththetrimonthefaceplateofthechangerandbesurethatthestop bracketisflushto1 32ofaninchfromtherearofthetransportsideplatesasshowninFigure3 9B Tightenthe locknutssecurely Figure 3 9B Bill Transport to Stacker Adjustment Figure 3 10 BC 1400 Stacker Adjustment 0 to 1 32 Inch Bill Acceptor Thumb Screws Spacer Posts Lock Nuts Bill Accepto...

Page 66: ...instchuteguides A Ifitisnot dothefollowingprocedure 2 Loosenthetwo 8 32screws B oneachofthetwosupportbrackets D Pushtheupperbillbox C tight againstchuteguides 3 Pushthesupportbracketsuntilthebillboxcatchwire E ishorizontalandtightagainstthebillbox 4 Tightenthefour 8 32screws thebillboxcatchwiremustfalloverthebillbox andthebillboxmustnotmove duringstackingcycle A B Upper Bill Box Lower Bill Box ...

Page 67: ...eupperbillbox 2 Withthelowerbillboxremoved slidetheupperbillboxintothestacker Theflippershouldmovedownward approximately1 32to1 16inchwhentheupperbillboxisinsertedcompletelyintothestacker 3 If the flipper does not move downward the correct distance 1 32 to 1 16 inch perform the following procedure Figure 3 12 Bill Stop Flipper Check A B Upper Bill Box Lower Bill Box ...

Page 68: ...ignedwiththeupperbillboxandchuteguidesinthefollowingmanner 1 Performthebilltransport to stackeralignmentprocedureasdescribedearlierinthissection 2 Adjustthelowerbillboxstopbracketandmountingplatesothatthestackerhangsstraightupanddownby A Looseningthetwo8 32screws A holdingthemountingplatetothechangerbottompanel B Looseningthetwoscrews C holdingthemountingplate B C Movingthemountingplatearounduntil...

Page 69: ...verifythatthespringwire B pushes theupperbillboxintothelatchedposition seeFigure3 15 6 Iftheupperbillboxdoesnotpushintothelatchedposition bendthespringwireoutfarenoughtoensurethat thespringwirepushestheupperbillboxinfarenoughtoallowthebailwiretofallandlatchthebillboxinplace whenthedoorisclosed thebailwireCfallstothepositionshowninFigure3 15 Figure 3 14 Mounting Plate Adjustment E Upper Bill Box Lo...

Page 70: ...Section 3 Routine Service 25238802 3 19 Figure 3 15 Lower Bill Box Stop Bracket Adjustment BC 1200 Only ...

Page 71: ...urethattheadjustmentlevers adjustingroller andshaftmovefreely 3 Eachbeltshouldbeadjustedsuchthatitisaslooseaspossible buttightenoughthatitwillnot jump thedrive pulleyswhenthetransportisunderaheavyloadsuchasreversingabadlywrinkledbill Ifamoreprecise adjustmentisdesired performthefollowingstep A Apply75gramsofperpendicularforcetobothbelttensionadjustmentleversatthesametimeandthen tightenallfourscrew...

Page 72: ...puterbefore themachineisputintoservice The16 characteralphanumericstatusdisplayonthecontrolcomputeristheprimary diagnosticindicator Asecondaryindicatorisprovidedbythegreenreflective transmissiveLEDinthebilltransport Thefollowingsequencedescribesthepowerupsequencealongwithwhatisshownonthestatusdisplay The conditionofthesecondaryindicatorisalsodescribed Action TurnthePowerSwitchtotheON position Sequ...

Page 73: ...oesnotmatch aCCCboardfromaBC 3500installedinaBC 1200 thedisplaywillshow MACHINE CODEERR IftheconfigurationchangedduetolowbatteryvoltageorsomeotherreasoneffectingtheRAM thedisplaywillshow SETUPREQUIRED Ineithercase themachinewillrequirereprogramming 5 Sequence7isthestandbycondition AdashwalksbackandforthacrossthestatusdisplayandtheLEDin thetransportisON MACHINE STATUS Thestatusofthemachineisshownon...

Page 74: ...gabill severalthingsmaycausethebilltoberejected Whenabillisrejected the transportwillreversereturningthebillandthestatusdisplaywillshowareasonforthereject Thisrejectmessage willstayonthedisplayforaboutthirtyseconds thenthewalkingdashwilleraseit Out of Service Mode Ifaconditionexiststhatwillpreventproperoperation thechangerwillentertheOUTOFSERVICE orSHUTDOWN mode Themostcommoncauseofthisconditionis...

Page 75: ... in One or Both Directions1 Works OK for Coins and Test Switches 4 53 BUCKET NOT OPEN 4 48 BUCKET PWR FLT 4 46 BUCKET STAYS ON 4 50 CANNOT PAYOUT VALUE 4 36 CK 25 COIN SWTCH 4 26 CK 50 COIN SWTCH 4 27 CK BILL RETRN SW 4 29 CK COIN DETECTORS 4 31 CK COIN SWITCHES 4 27 CK CTR TEST SW 4 23 CK L COIN DETCTR 4 29 CK LEFT TEST SW 4 22 CK R COIN DETCTR 4 30 CK RIGHT TEST SW 4 23 CK STACKER 4 44 CK STACKE...

Page 76: ...4 16 REJECT BILL C 4 16 REJECT BILL D 4 17 REJECT BILL E 4 17 REJECT BILL F 4 17 REJECT BILL G 4 17 REJECT BILL H 4 18 REJECT BILL I J K M S 4 18 REJECT BILL L 4 18 REJECT BILL P 4 18 REJECT FAST FEED 4 19 REJECT LATE VF 4 13 REJECT LONG VF 4 10 REJECT LONG VI 4 10 REJECT LOST TACH 4 15 REJECT NO DENOM 4 19 REJECT NO MAG 4 12 REJECT RETURN SW 4 19 REJECT SHORT VF 4 7 REJECT SHORT VI 4 6 REJECT SPE...

Page 77: ...dfrequentlywiththiscode theVIcellmay begivinganintermittentsignal Corrective Action 1 ChecktheVIcellforproperswitching 2 IfthecellisOK checkthewiringfromtheVIcelltotheCCCforapossibleshorttothechassis oranopen to the CCC P4 Pin 14 3 The 5VDCsupplytotheLEDsmaybebelow4 5VDC checkthevoltage Ifitislow replaceregulator VR802 on the power control center see the components list for the power supply circui...

Page 78: ... Checkforsmallpiecesofpaperorotherforeignobjectsinthetrack 2 Theflippermaybebindingorhanging uponthebackrollers Checkforflashorburrsontheflipperandback rollers 3 Theflippercellmaybegivinganintermittentsignal Checkthecellforproperswitching IfthecellisOK check the wiring from the transport to the CCC for a possible ground to the chassis or an open to the CCC P4 Pin7 4 If all of the preceding checks ...

Page 79: ...bill Waituntilthechangercompletesthecyclebeforeyouinsertthenextbill Ifbillsarerejectedfrequentlywiththiscode theVIcellmaybegivinganintermittentsignal Corrective Action 1 ChecktheVIcellforproperswitching IfthecellisOK checkthewiringfromtheVIcelltotheCCC P4 Pin14 foranintermittentopenconnection 2 If both of the preceding checks are OK replace the CCC Ifthebillisleftinthetransportforfiveseconds thebi...

Page 80: ... 1 Checkforsmallpiecesofpaperorotherforeignobjectsinthetrack 2 TheVIcellmaybegivinganintermittentsignal ChecktheVIcellforproperswitching 3 IfthecellisOK checkthewiringfromtheVIcelltotheCCC P4 Pin14 forapossibleshorttothechassis 4 The 5VDCsupplytotheLEDsmaybelow checkthevoltage Ifitislow replacetheVR801regulatoron thepowersupplyboard whichisinsidethepowercontrolcenter 5 If all of the preceding chec...

Page 81: ...ipperandbackrollers 4 TheVForVIcellmaybegivinganintermittentsignal Checkthecellsforproperswitching Ifthecellsare OK checkthewiringfromtheVFcelltotheCCC P4 Pin7 forapossiblegroundtothechassisandVI cell to the CCC P4 Pin 16 5 If all of previous checks are OK replace the CCC Ifabillisleftinthetransportforfiveseconds thebillchangerwillgointoSELF CLEAR REJECT LONG VF Symptom Theflippercellwasblockedfor...

Page 82: ...sarerejectedfrequentlywiththismessage checkforapieceofpaperorothermaterialinthetransport TheVTcellmaybegivinganintermittentsignal Corrective Action 1 ChecktheVTcellforproperswitching IfthecellisOK checkthewiringfromtheVTcelltotheCCC P4 Pin10 foranintermittentopenconnection 2 If all of the preceding checks are OK replace the CCC Ifthebillisleftinthetransportformorethanfiveseconds thebillchangerwill...

Page 83: ...smessage Corrective Action 1 CheckforintermittentconnectionsintheMag Amp harnessortheWhite Brown White Greenwiresfrom the transport to the CCC P4 Pins 2 and 5 2 Checkthebillpressurerollersinthetransportforproperspringpressure 3 CheckthesurfaceoftheMag headfordirtbuilduporforeignmaterial 4 IfalloftheprecedingchecksareOK replacetheMag Amp 5 Iftheproblemstillexists replacetheCCC Ifabillisleftinthetra...

Page 84: ...ssage Corrective Action 1 Checkfortight binding orstickyflipperoperation 2 CheckforanintermittentopencircuitinthewiringtotheVFcellfromtheCCC P4 Pin7 3 Checktherearportionofthetransporttrackforanyconditionthatwouldcauseabilltoslowdownorhang up softdrinkresidue catsup burrsinthetrack etc 4 Thedrivebeltsofthetransportmaybebrokenorslipping Checkthemandreplacethedrivebeltsifnecessary 5 Ifnoneoftheprece...

Page 85: ...tickyrollers belts orflipper 3 Checkthatthetimingbelttensionisnottootight 4 Checkthatthe 12VDCsupplyinthepowercontrolcenteriscorrect 5 Checkforanintermittentconnectioninthewiringforthe 12VDCsupply theRed Black andShieldwires ortheWhite Blackencodersignalwire 6 Checkthemotorandtiminggearbacklash 7 IfalloftheprecedingchecksareOK replacethetransport 8 Iftheproblemstillexists replacetheCCC 9 Replaceth...

Page 86: ... Pin9 4 If all of the preceding checks are OK replace the CCC REJECT VF OPEN Symptom Theflippercellopenedtoosoon Thisisarejectmessage ThebillwasrejectedbecausetheVFcellopenedduringvalidation Thebillispossiblytorn oritmayhaveaholeinit Anobjectispossiblyhung uporjammedinthetrackneartheflipper Ifbillsarefrequentlyrejectedforthismessage takethefollowingcorrectiveaction Corrective Action 1 Checkfortigh...

Page 87: ...hebillfailedvalidationbecauseofalackofamagneticsignal Corrective Action 1 ReplacetheMag amp transport 2 ReplacetheCCC REJECT BILL B Symptom Thebillfailedvalidation Corrective Action 1 ReplacetheMag amp transport 2 Check cleanthetwobillpressurerollersunderthemagnetichead s mayhavemetalparticlecontamination 3 ReplacetheCCC REJECT BILL C Symptom Thebillfailedvalidation Corrective Action 1 ReplacetheM...

Page 88: ...ecktheVR VTcellsforpropervoltagesandswitching refertoSection3 2 ReplacetheVRcell VTcell VR VTLEDortransport 3 ReplacetheCCC REJECT BILL F Symptom Thebillfailedvalidationbecausethereisfartoomuchmagneticsignal RefertoREJECT BILL B REJECT BILL G Symptom Thebillfailedvalidation Corrective Action 1 ChecktheVR VTcellsforpropervoltagesandswitching refertoSection3 2 ReplacetheVRcell VTcell VR VTLEDortrans...

Page 89: ...heCCC REJECT BILL I J K M or S Symptom Billsrejectedwithanyofthesecodesarefailinganumberofinterrelatedmagnetictests Corrective Action 1 Replacethetransport 2 ReplacetheCCC REJECT BILL L Symptom Thebillfailedvalidationbecausetherewasinsufficientmagsignalfromcertainpointsonthebill Corrective Action 1 Replacethetransport 2 ReplacetheCCC REJECT BILL P Symptom Thebillfailedvalidationduetoincorrectmagin...

Page 90: ...limitsestablishedfortheFast FeedShutdown feature SeeSection2 ThechangerwillentertheFast FeedShutdownmodeassoonasthebillisclearedfrom thetransport REJECT RETURN SW Symptom Thebillreturnswitchwaspushedduringvalidation Corrective Action 1 DonotpushBILLRETURNswitchduringvalidation Checkforlooseorshortedwiresorashortedswitch 2 If the switch and wires are OK replace the CCC REJECT ACCPT OFF Symptom Bill...

Page 91: ...eadout push theFUNCTION buttonontheCCCwhiletheCCCisintheNORMAL mode Ifthesituationthatcausedtheerror isrepaired theerrorwillbecleared MultipleerrorswillbestoredintheCCC PresstheFUNCTIONbuttontoclear eacherrorasitisdisplayedontheCCCreadout referredtoasthe display Whenallerrorsarecleared the changerwillreturntoSTANDBY CK TRANSPORT MAG Symptom TheMag ampoutputidlevoltageisnotwithinlimits 0 24to1 60vo...

Page 92: ...beadjustedintotherangeoffrom0 50to3 60voltsDC Corrective Action 1 ChecktheWhitewireandconnectorsinthetransportforanopen shortbacktotheCCC P4Pin10 2 CleanthetransmissivecellandtheLEDbelowit 3 Replacethetransporttransmissivecelland orthetransmissive reflectiveLED 4 Replacethetransport 5 ReplacetheCCC CK TRANSPORT VR Symptom Thetransportreflectivecellvoltageisnotwithinlimits 0 20to4 90volts Correctiv...

Page 93: ...ors ClearingmachineerrorsisdonebysimplypushingtheFUNCTIONbuttonwhiletheerrorisdisplayed Aseacherror iscleared anypreviouserrorswillbedisplayedontheCCC PresstheFUNCTIONbuttontocleareacherror After allerrorsareclearedandnofaultsormalfunctionsareleftinthemachine itwillreturntotheSTANDBYstate Changer Errors Non Shutdown Noneoftheseerrorscausethebillchangertoshutdown WhilethebillchangerisinSTANDBY thel...

Page 94: ... more complete troubleshooting sequence refer to Troubleshooting Chart 010 at the end of the TEST SWITCH troubleshooting CK RIGHT TEST SW Symptom TherightTESTswitchwasclosedlongerthanthree seconds Corrective Action TheRIGHTTESTswitchinputis orwas showinganincorrectsignal Inordertopreventspuriouspayouts theCCCimmediatelylocksoutallTESTswitchinputsifitreceivesanincorrect signalfromoneoftheTESTswitch...

Page 95: ...tillacceptbillsbutwillnotrespondtotheTEST switches 1 Pressthe FUNCTION button Ifthemessagedoesnotreappear checkthewiringtotheTEST switchesfor intermittentshorttoGround IfthewiringisOK theproblemmaybeanintermittentconditionintheCCC 2 IfthemessagereappearsafterpressingtheFUNCTIONbutton unplugP204atthebackofthepowercontrol centerandtryagain Ifthismessagereappears replacetheCCC Ifitdoesn treappear rep...

Page 96: ...ower control center Check the wiring inside the power control center from P204 to the power supply circuit board NO Possible defective power supply board or CCC IF OK Check for a short on R W V W and BR W wires from the CCC to Ground YES YES Remove the Y W wire from P5 and the R W BR W wires from P4 to the CCC Push the FUNCTION button Does the code reappear YES Replace the CCC NO Replace the power...

Page 97: ...ches Thereafter thebillchangerwillstillacceptbills butitwillnolongertakecoins 1 PresstheFUNCTIONbutton Ifthismessagedoesnotreappear checkthewiringtothecoinswitchcircuitfor anintermittentshorttoGround IfthewiringisOK theproblemmaybeintheCCCorcoinswitchcircuitboard 2 Ifthismessagereappearsafterresetting unplugthecoinswitchcircuitboardfromthemainharnessandtry again Ifthismessagereappears replacetheCC...

Page 98: ...re complete troubleshooting sequence refer to Troubleshooting Chart 020 at the end of this COIN SWITCH troubleshooting CK COIN SWITCHES Symptom Bothcoinswitchesclosedatthesametime Corrective Action Bothofthecoinswitchinputsare orwere showinganincorrectsignal Inordertopreventspuriouspayouts theCCCimmediatelylocksoutallcoinswitchinputsifitreceivesanincorrect signalfromthecoinswitches Thereafter theb...

Page 99: ... for an intermittent short to Ground on W Y and W BR wires from the CCC P5 to the con switch IF OK Possible defective coin switch or CCC IF OK Unplug coin acceptor plug P301 and press the FUNCTION button again Does this message reappear YES YES NO Check for a short to Ground on the W Y and W BR wires from the CCC P5 to plug P301 Replace the coin switch IF OK Replace the CCC Chart 020 Bill Changer ...

Page 100: ...DE CK L COIN DETCTR Symptom TheleftcoindetectorwasblockedwhilethebillchangerwasintheSTANDBYstate Oneofthebucketsmayhave anincorrectchangeload Corrective Action Theleftcoinphotodetectorinputis orwas givinganincorrectsignal orthelefthoppermayhavebeenrunningin standbymode 1 TheleftLEDonthedispensermayhaveburnedout IftheLEDisstillout checkthewiringtothatLED Check theLEDandreplaceitifitisdefective 2 If...

Page 101: ...onthedispensermayhaveburnedout IftheLEDisstillOFF checkthewiringtothatLED ChecktheLEDandreplaceitifitisdefective 2 IfallLEDsarenotlit checkthe 5VDCLEDonthepowercontrolcenter Ifitisnotlit checkthepowersupply Ifitislit check 5Vpowerdistributionlinesintheharness Bluewires 3 PresstheFUNCTIONbutton Ifthemessagereappears checkfordirtontherightdetectorsandLED Ifthey are clean check the coin photodetector...

Page 102: ...utionlinesintheharness Bluewires 3 PresstheFUNCTIONbutton Ifthemessagereappears checkfordirtonthedetectorsandLEDs Iftheyare clean checkthecoinphotodetectors perSection3 IftheyareOK checkthewiringfromthephotodetectors to the CCC for open connections or shorts to Ground If no problems are found replace the CCC 4 Ifthismessagedoesnotreappearafterresettingthebillchanger checkthewiringtothehoppermotors...

Page 103: ...l center NO NO NO YES YES NO YES NO YES Press the FUNCTION button Does this message reappear YES Check the O G O BR and O B wires from the CCC J4 J5 to the photodetector for an intermittent connection NO YES Do any of the hopper motors run Check the B R BR and B Y wires from the CCC P1 to the hopper motors for an intermittent short to Ground See WARNING IF OK Possible intermittent photodetector or...

Page 104: ...duringthereplenishcycle IftheLEDsarelit resetthebillchanger andseeifitgoesbackintoSHUTDOWN Ifso refertonewstatusmessagethatwillappear 2 Ifthebillchangerstaysinservice thenchecktheleftphotodetector perSection3 andwiring 3 Also checktheuppercoinchuteforanythingthatwouldholdacoinupandblockthedetector 4 IfeverythinglooksOK replacetheCCC 5 Torestorethebillchangertoservice presstheFUNCTIONbuttonaftercor...

Page 105: ...doutduringthereplenishcycle IftheLEDsarelit resetthebillchanger andseeifitgoesbackintoSHUTDOWN Ifso refertonewstatusmessagethatwillappear 2 Ifthebillchangerstaysinservice thenchecktherightphotodetector perSection3 andwiring 3 Also checktheuppercoinchuteforanythingthatwouldholdacoinupandblockthedetector 4 IfeverythinglooksOK replacetheCCC 5 Torestorethebillchangertoservice presstheFUNCTIONbuttonaft...

Page 106: ...intoSHUTDOWN Ifso refertonewstatusmessagethatwillappear 2 Ifthebillchangerstaysinservice thencheckthephotodetectors perSection3 andwiring 3 If all three LEDs are not lit check the 5 VDC LED on the power supply If the 5 VDC LED is OFF check the power supply If the 5 VDC LED is ON check the harness 4 Also checktheuppercoinchuteforanythingthatwouldholdacoinupandblockthedetectors 5 IfeverythinglooksOK...

Page 107: ... Checktomakesurethecoinmechanismiswiredcorrectly ResetbypressingtheFUNCTIONbutton ERROR Symptom Unknownerrorcodexxx Corrective Action Thechangerdetectedanunknownerror 1 PresstheFUNCTIONbuttontoresetthebillchanger 2 Runafewtestvends 3 Iftheerrorreturns replacetheCCC 4 IfOK putthechangerbackinserviceandwatchforrecurrenceoftheerror ...

Page 108: ...4 and J202 8 Is the voltage between 4 5VDC and 5 5VDC A harness problem exists Blue and Black wires An internal harness problem Replace the power control center NO NO NO YES YES NO YES NO YES Press the FUNCTION button Does the machine go back into SHUTDOWN YES A new status message will appear See the troubleshooting chart for the new message YES NO Check for a restriction in the upper coin chute t...

Page 109: ...ingtheproblem Foramorecompletetroubleshootingsequence refertoTroubleshootingChart050attheendofthisEXTRA COIN troubleshooting EXTRA COIN R HOP Symptom Morethanoneextracoinwasdetectedpassingthroughtherightdetector Corrective Action Sincelasttimebillchangerwasreset thebillchangermayhavedispensedtwomorecoinsthanitshouldhaveduring thereplenishcycle Oneofthebucketscouldhaveanincorrectchangeload 1 Mostli...

Page 110: ...t may have dispensed two more coins than it should have Most likely one of the change buckets has an incorrect change load Check the indicated hopper motor for faulty brake operation or coasting armatures If bad replace the motor IF OK The computer received wrong count signals Check the O G O BR and O B wires from the CCC P4 P5 to the dispenser Check the 5V Blue wire and the Ground Black wire to t...

Page 111: ...etectororthewiringtothedetector IfthesecheckOK replacethe CCC 4 Ifthebucketsarenotoverloaded resetthebillchangerandTESTVEND toseeiftheleft handhopperruns If the motor does not run check the motor and wiring to it If OK replace the CCC 5 Torestorethebillchangertooperation presstheFUNCTIONbuttonaftercorrectingtheproblem For a more complete troubleshooting sequence refer to Troubleshooting Chart 060 ...

Page 112: ...ndhopper 1 Checktheright handhopper 2 Ifitisnotemptyorlowoncoins checkfordirtbuilduponthecoinpathorajammedhopper 3 IfthehopperlooksOK checkthechangebucketstoseeifoneisoverloadedwithcoinsfromtheright hand hopper 4 Ifitisoverloaded checktheright handcoindetectororthewiringtothedetector IfthesecheckOK replace the CCC 5 Ifthebucketsarenotoverloaded resetthebillchangerandTESTVENDtoseeiftheright handhop...

Page 113: ...TESTVENDtoseeifallthehoppermotorsstart running Ifoneormoremotorsfailtorun checkthemotorsandassociatedwiring Iftheyare OK replace the CCC 6 Whentheproblemiscorrected presstheFUNCTIONbuttontoreturnthechangertoservice For a more complete troubleshooting sequence refer to Troubleshooting Chart 060 at the end of this HOPPER EMPTY troubleshooting NOTE Ifacustomerhasbeen shortchanged ona 10or 20billwhent...

Page 114: ...in the coin path or worn parts Also check for a jammed hopper See the chart titled ONE OR MORE HOPPER MOTORS FAIL TO RUN YES Remove the hopper and look into the change buckets Is one bucket overloaded with coins from the hopper NO NO NO IF OK YES YES The coin detector may be shorted Replace the photodetector assembly with the part indicated in the Parts Catalog The CCC board may have a shorted coi...

Page 115: ...efective 5 Torestorethemachinetooperation presstheFUNCTIONbuttonaftercorrectingtheproblem For a more complete troubleshooting sequence refer to Troubleshooting Chart 070 CK STACKER NL Symptom Thestackerengages butdoesnotleavetheHOMEposition 1 LeavethepowerON Disconnectthemainharnessatthebillstacker PresstheFUNCTION button 2 Ifthemessagedisappears replacethebillstacker Ifthemessagereappears replace...

Page 116: ... pressed The bill stacker monitor line to the computer is active Leave the power ON Disconnect plug P501 at the side of the bill stacker Press the FUNCTION button on the CCC Does the machine return to service Defective bill stacker Replace with a new bill stacker or see chart titled BILL STACKER PROBLEMS YES Check the G W wire from the CCC J4 8 to the stacker plug Check for grounded condition NO I...

Page 117: ...cuitboardforexcessleakage 3 CheckforafaultyCCCorashortinthewiringtothebuckets 4 Alsocheckforafaultysuppressiondiodeonthedispenser 5 Checkthediodes 6 Torestorethemachinetoservice presstheFUNCTIONbuttonaftercorrectingtheproblem Useavolt ohmmeterinaccordancewiththetroubleshootingchartforthiserrortoestablishwhetheronnotitissafe toinstallareplacementCCC1 For a more complete troubleshooting sequence ref...

Page 118: ...noids for an intermittent short to Ground NO Unplug P2 from the CCC and press the FUNCTION button Does the message reappear YES Turn the power OFF Check the R B Y BR and BL W wires at J2 and the V O wire at J204 1 for a short to Ground Does a short exist NO Unplug P4 from the CCC and press the FUNCTION button Does the code reappear YES Replace the CCC See CAUTION NO Replace the CCC See CAUTION NO ...

Page 119: ...hewiringtothebucket 2 CheckR813onthepowersupplyassemblyforpossibleopencircuitconditions 3 PossibledefectivedrivetransistorontheCCC replacetheCCC1 4 Torestorethemachinetoservice presstheFUNCTIONbuttonaftercorrectingtheproblem For a more complete troubleshooting sequence refer to Troubleshooting Chart 090 on the next page 1 Useavolt ohmmeterinaccordancewiththetroubleshootingchartforthiserrortoestabl...

Page 120: ...ION IF OK IF OK Check the wiring and solenoid associated with the bucket that caused the shutdown for an open connection NO Check the V O wire for open connections J204 of the power control center to the dispenser YES OR Intermittent open connection in the V O R B Y BR or BL W wires Chart 090 Shutdown Out Of Service Lamp Lit Display shows BUCKET NOT OPEN CAUTION InstallinganewCCCwithoutdetermining...

Page 121: ...lcenteroranintermittentshortinthewiringtothebuckets 2 Also checkforafaultysuppressiondiodeonthedispenser 3 Checkthediodes 4 Torestorethemachinetoservice presstheFUNCTIONbuttonaftercorrectingtheproblem 5 Useavolt ohmmeterinaccordancewithTroubleshootingChart100forthiserrortoestablishwhetheron notitissafetoinstallareplacementCCC1 For a more complete troubleshooting sequence refer to Troubleshooting C...

Page 122: ...long during a normal vend Most likely there is an incorrect change load in one of the buckets Press the FUNCTION button Does the machine shut down with the message BUCKET POWER ON Try several test vents from each of the three buckets Does one cause this shutdown NO See chart titled BUCKET POWER ON YES Replace the CCC See CAUTION IF OK Check the suppression diode and wiring associated with the buck...

Page 123: ... YES Check for an open circuit from P402 pins 1 3 and 4 to the dispenser motors See CAUTION OR Check for an open circuit from power control center J204 pin 8 to CCC P3 pin 8 120 VAC return White wire See CAUTION NO Stuck contact on the power control center board Replace the relay with the part indicated in the Parts Catalog OR Defective wiring in the power supply replace the power control center O...

Page 124: ...ction 3 IF OK Check the Yellow wire at J706 pin 7 for a short to Ground YES Does the transport run in a runaway condition YES NO Replace the motor YES Check for an open circuit between P706 pins 1 13 and J701 pins 1 13 YES Replace the t r a n s p o r t h a r n e s s assembly NO Check for voltage between J701 pins 11 and 12 while covering VI Is voltage present NO Check the main harness wiring for c...

Page 125: ...NO OR OR OR Are all denominations of coins being stolen YES NO YES No 5VDC or Ground at the coin switch board Check the B and BL wires back through the power supply OR Check the coin lockout coil for a c t i v a t i o n Check the adjustment of the lockout fingers on the solenoid YES Does the vend counter operate NO Shorted less than 7 ohms bucket solenoid suppression diode or vend counter or broke...

Page 126: ...t motor may not be reversing See chart titled BILL TRANSPORT FAILS TO RUN Defective CCC Does this happen with all escrow vends ONLY ONE OR OR OR Broken bound or warn bucket assembly Shorted less than 7 ohms bucket solenoid or suppression diode OR NO ALL Does the vend counter operate YES Transport motor may not be reversing See chart titled BILL TRANSPORT FAILS TO RUN Defective CCC Intermittent Con...

Page 127: ...ucket assembly Intermittent 12VDC failure to the board Check the V and B wires to the CCC from P202 Momentary loss of 120VAC line voltage during the machine cycle Defective CCC OR OR OR Intermittent Continuous Broken bound or worn bucket assembly Defective 40VDC supply at J204 pin 1 Replace the power supply board on the power control center Defective CCC OR OR OR ...

Page 128: ...worn bucket assembly Check for coin hangup in the upper coin chute lower coin chute and in the coin bucket Weak or unfiltered 40VDC line at J204 pin 1 Replace the power supply board in the power control center OR YES OR OR Bad power transformer Replace the power control center Replace the CCC OR Broken bound or worn bucket assembly Check for coin hangup in the upper coin chute lower coin chute and...

Page 129: ...er Defective stacker cam switch OR YES OR OR A harness problem exists inside the stacker Replace the stacker Defective stacker motor In addition to the steps at the left check the following NO OR Open condition in one or more of the following lines G O from the computer board to the stacker Red from the power control center P203 to the stacker Black from the stacker to P202 W and W B 120VAC from t...

Page 130: ...r supply board in the power control center NO Turn the power OFF unplug P203 and allow VR802 to cool approximately 4 5 minutes Turn the power ON with P203 still unplugged Does the 5VDC LED come ON NO A short to Ground exists in the 5V lines Blue wires at the dispenser transport or in the main machine harness YES NO Defective 5VDC regulator VR802 Defective circuitry in the power supply Replace the ...

Page 131: ...entheCMOSversionisused thecrystalfrequencymustchangefrom12MHzto3MHz andjumper J1must bein the1 2position J1mustbeinthe2 3positionwhentheNMOS8097microprocessorisused RESET CIRCUIT TheresetcircuitisbasedontheU21 whichisalow voltagedetectorcircuit VoltageisappliedtoPin2fromthe 5 voltregulatorVR1 WhentheinputvoltageonPin2reachestheproperlevel theResetoutputonPin1goesHIGH WhenResetgoesHIGH U20Pin16also...

Page 132: ...ormationonthesedeviceswill bebroughtintotheprocessor U5isandoutputlatchdecodedbyU13ataddressC100hex U5controlsthehoppermotors thestacker andcoin lockoutcoil Theinterfacecircuitsforthesefunctionsarecontainedonsheet3 U16isanRS485interfacechipallowingcommunicationtotestequipmentandtheRoweBCprogrammingaid U15isanEPROMusedtostoreinformationthatmustbekept evenifthebatteryvoltagetotheRAMdies Original dat...

Page 133: ...onwhenrelayK1isenergized ThetransportmotordirectioncomesfromtheprocessoronSheet 1intoPin5ofU6 ItisinvertedthroughU7 thenappliedtorelayK1 DiodeD2suppressesbackEMFfromK1 s coilasitde energizes D6andD7dothesamethingforthemotorcoilswhenthemotoristurnedOFF HOPPER MOTOR CONTROL Allthreehoppermotorcircuitsoperateinthesamemanner soonlytheleftmotorcircuitwillbediscussed AlowatU11APin1causesPin16toturnOFF N...

Page 134: ...11DPin13isopen soR106keepsQ12OFF WithQ12 OFF R106keepsQ8OFF WhenU11DPin4goesHIGH U11DPin13goesLOW turningONQ12 Q12supples basecurrenttoQ8 turningitON whichturnsONthebucketcoil STACKER SOLENOID WhenthestackersolenoidisOFF U6FPin13isLOW Pin12willalsobeLOW keepingQ4OFF WhenU6FPin 13goesHIGH Pin12willopen allowingbasecurrenttoQ4throughR83 turningQ4ON whichturnsONthestacker solenoidinthestacker Thesole...

Page 135: ... 3 2 1 7 4 3 2 5 6 8 9 10 11 12 13 14 2 3 4 5 120 VAC RETURN SHIELD TRANSPORT MOTOR TRANSPORT MOTOR 65073504 POWER CONTROL CENTER P807 J807 P802 P804 P803 P801 P808 J808 W O J4 11 W R J4 12 BR W J4 4 V W J5 8 R W J4 3 R Y J3 6 W V J2 10 V O J402 12 S J3 1 V J3 2 B J202 6 V J202 1 S J202 2 Y J706 7 O J706 6 W R J201 5 W O J201 7 W J706 4 W B J706 9 G W J501 1 BR J706 5 W G J706 2 BR W J201 3 R W J2...

Page 136: ...7 1 6 8 8 13 10 9 6 1 7 2 3 4 5 P701 J701 W BR J4 2 35118801 HARNESS ASSY TRANSPORT P706 J706 W B J4 9 SHD J1 1 G J2 1 B J1 3 R J1 2 O J4 13 Y J4 14 W G J4 5 W J4 10 BR J4 7 15 14 13 12 9 8 7 4 3 2 11 10 6 5 1 1 5 6 10 11 2 3 4 7 8 9 12 13 14 15 J501 P501 V QIE VR801 W816 W812 R815 P803 10 R813 W V QIC W QIB BR VR802 R VR802 R VR802 W R VR802 P806 J806 8 8 1 2 3 4 5 6 7 7 6 5 4 3 2 1 1 2 3 4 5 6 7...

Page 137: ...TOR G Y BL BR THERMOSTAT HEATER ELEMENT LOAD Z201 FILTER LINE B G Y W 2 2 1 1 3 3 65073504 POWER CONTROL CENTER P807 J807 P802 P804 P803 P801 P808 J808 W O J4 11 W R J4 12 BR W J4 4 V W J5 8 R W J4 3 R Y J3 6 W V J2 10 V O J402 12 S J3 1 V J3 2 B J204 15 R G J5 9 B J202 5 B J202 6 V J202 1 S J202 2 Y J706 7 O J706 6 W R J201 5 W O J201 7 W J706 4 W B J706 9 G W J501 1 BR J706 5 W G J706 2 BR W J20...

Page 138: ...B R J1 11 B Y J1 7 B W J204 3 G Y J204 13 O G J4 1 O B J5 4 BL J203 4 B J202 9 V O J204 1 Y BR J2 4 R B J2 6 BL W J2 8 G W J4 8 B J202 11 G O J2 2 BL Y J2 14 R J203 1 W J204 9 B W J204 4 COUNTER 65058012 COIN DISPENSER 1K 220 M701 B 5 VDC 4 3 2 1 5 VDC HEAD 2 HEAD 1 GROUND Y O BL 5 VDC LED ANODE OUTPUT GROUND W O BL G B R 45072801 CIRCUIT BOARD ASSY MAG AMP 1 2 3 4 45076402 CIRCUIT BOARD INTERCONN...

Page 139: ...CKER MONITOR SWITCH TRANSPORT ENCODER REFLECTIVE CELL TRANSMISSIVE CELL INLET CELL BUCKET CURRENT SENSE BUCKET CURRENT SENSE 1 2 5 6 10 7 13 14 8 9 12 11 4 3 J4 O G W R W O W BR G W W G W BR O Y W B BR W R W B B S R Y W V 1 2 3 4 5 6 7 8 J3 12 VDC POWER GROUND GND 30 VDC 8 VDC 120 VAC RETURN OUT OF SERVICE LAMP DS 901 BILL RETURN SWITCH S 901 65069058 CHANGER CONTROL COMPUTER BR Y B R G R G B BL W...

Page 140: ...TOR HEAD 1 HEAD 2 GROUND TRANSMISSIVE CELL LED DRIVE ENCODER OUTPUT FLIPPER CELL REFLECTIVE CELL INLET CELL 5 VDC LAMP SHIELD 45073001 CKT BD ASS Y BA 50 INTERCONNECT 65068501 TRANSPORT ASSY BILL 1 2 3 4 5 6 7 8 9 10 12 11 13 J 5 6 SEPARATOR SOLENOID L501 R506 220 OHM 5 6 Q503 C502 022 µF D501 D503 R501 39 K Q502 R507 1 K 2W R508 2 2 K 1 2 6 4 U501 R504 10 K G W B G O BL Y R 1 2 3 4 5 6 7 8 9 P J5...

Page 141: ...WITCH TRANSPORT ENCODER REFLECTIVE CELL TRANSMISSIVE CELL INLET CELL BUCKET CURRENT SENSE BUCKET CURRENT SENSE 1 2 5 6 10 7 13 14 8 9 12 11 4 3 J4 O G W R W O W BR G W W G W BR O Y W B BR W R W B B S R Y W V 1 2 3 4 5 6 7 8 J3 12 VDC POWER GROUND GND 30 VDC 8 VDC 120 VAC RETURN OUT OF SERVICE LAMP DS 901 BILL RETURN SWITCH S 901 65069058 CHANGER CONTROL COMPUTER BR Y B R G R G B BL W BL B 1 2 3 4 ...

Page 142: ...RT 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 J706 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 P706 MOTOR MOTOR HEAD 1 HEAD 2 GROUND TRANSMISSIVE CELL LED DRIVE ENCODER OUTPUT FLIPPER CELL REFLECTIVE CELL INLET CELL 5 VDC LAMP SHIELD 45073001 CKT BD ASS Y BA 50 INTERCONNECT 65068501 TRANSPORT ASSY BILL 1 2 3 4 5 6 7 8 9 10 12 11 13 J 5 6 SEPARATOR SOLENOID L501 R506 220 OHM 5 6 Q503 C502 022 µF D501 D503 R501 39...

Page 143: ...F 5 GND 3 OUTPUT 2 FEEDBACK 4 VIN 1 ON OFF 5 GND 3 OUTPUT 2 FEEDBACK 4 1 2 3 4 5 6 R801 1 2 KΩ R809 12 kΩ R810 1 kΩ R812 12 kΩ R822 10 kΩ 1 R823 1 8 kΩ 1 R830 2 kΩ R832 2 kΩ 1 R833 47 kΩ 1 D801 12 VDC D806 D807 D813 D814 D815 D817 VR802 REG FIXED 5V Q801 L801 L803 L804 C801 4 7 µF C802 4 7 µF C803 6800 µF 35V C804 2200 µF 63V C807 1000 µF 10V C811 1000 µF 50V C812 220 µF 35V C813 2 2 uF 15V C815 2...

Page 144: ...UND 5 VDC BUCKET CURRENT SENSE 8 VDC J804 POWER SOURCE CONNECTS HERE FROM THE MAIN HARNESS SHOWN HERE FOR REFERENCE ONLY 5 AMP CB204 S 201 ON OFF B B R B Y G Y B W B J805 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 1 2 3 4 5 6 7 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 1 2 3 4 5 6 7 8 R802 470 Ω D802 5 VDC D809 S801 RIGHT TEST S803 ...

Page 145: ...iode Light Emitting Red 90 70035201 D802 Diode Light Emitting Red 90 70035201 D803 Diode Light Emitting Red 90 70035201 D804 Diode Light Emitting Red 90 70035201 D806 Diode Silicon MR752 70035010 D807 Diode Bridge 21822506 D808 Diode Silicon 1N4004 70035005 D809 Diode Silicon 1N4004 70035005 D812 Diode Silicon 1N4004 70035005 D813 Diode Silicon MR820 70035017 D814 Diode Silicon MR820 70035017 D815...

Page 146: ... kΩ 799121801 R824 Resistor Carbon Film 1 4 W 5 22 1 kΩ 799122212 R825 Resistor Carbon Film 1 4 W 5 2 kΩ 799122001 R826 Resistor Carbon Film 10 kΩ 79901103 R827 Resistor Carbon Film 2 kΩ 79901202 R828 Resistor Carbon Film 10 kΩ 79901103 R829 Resistor Carbon Film 18 kΩ 79901183 R830 Resistor Carbon Film 2 kΩ 79901202 R831 Resistor Carbon Film 100 kΩ 79901104 R832 Resistor Carbon Film 1 4 W 5 2 kΩ 7...

Page 147: ...4HCT373 D0 3 D1 4 D2 7 D3 8 D4 13 D5 14 D6 17 D7 18 OC 1 G 11 Q0 2 Q1 5 Q2 6 Q3 9 Q4 12 Q5 15 Q6 16 Q7 19 C16 33 µF VR1 LM340T5 C15 100 µF U21 34064 INPUT 2 GND 3 RESET 1 C17 22 µF R157 8 2KΩ R107 2KΩ R156 10KΩ R158 680 OHM 1 2W R108 10KΩ Q20 MPS6521 Q19 MPS6521 D8 IN4004 Q18 MPS6521 R74 10KΩ R75 1KΩ U12A 74HCT00 1 2 3 Q9 2N4124 U12B 74HCT00 4 5 6 U14F 7406 13 12 Q13 MPSA56 R79 10KΩ R78 10KΩ R77 1...

Page 148: ...9 1Y1 18 1Y2 16 1Y3 14 1Y4 12 2Y1 9 2Y2 7 2Y3 5 2Y4 3 U5 74HCT374 D0 3 D1 4 D2 7 D3 8 D4 13 D5 14 D6 17 D7 18 OC 1 CLK 11 Q0 2 Q1 5 Q2 6 Q3 9 Q4 12 Q5 15 Q6 16 Q7 19 R76 10KΩ R93 10KΩ R92 10KΩ P6 1 2 3 4 U16 75176 R 1 RE 2 DE 3 D 4 B 7 A 6 R80 10KΩ R94 10KΩ U15 NMC9346 SK 2 DO 4 DI 3 CS 1 S1 NORMAL PROGRAM OUTPUT CIRCUITS HOPPER MOTOR LEFT HOPPER MOTOR CENTER HOPPER MOTOR RIGHT MONEY COUNTER COIN ...

Page 149: ... 18 O7 19 VCC 28 GND 14 U1 27C512 EPROM A0 10 A1 9 A2 8 A3 7 A4 6 A5 5 A6 4 A7 3 A8 25 A9 24 A10 21 A11 23 A12 2 A13 26 A14 27 A15 1 CE 20 OE 22 O0 11 O1 12 O2 13 O3 15 O4 16 O5 17 O6 18 O7 19 VCC 28 GND 14 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A3 A4 A2 A1 A0 A15 A14 A13 A12 A11 A10 A9 A8 A7 A6 A5 A3 A4 A2 A1 A0 D7 D6 D5 D4 D3 D2 D1 D0 D7 D6 D5 D4 D3 D2 D1 D0 A8 A13 A14 A15 A9 A10 30 VDC 5 VDC 5 ...

Page 150: ... R66 220KΩ R64 220KΩ R37 220KΩ R41 220KΩ R49 220KΩ R53 220KΩ R68 220KΩ R70 20KΩ C30 1 µF C22 1 µF C18 1 µF C7 1 µF C13 1 µF C11 1 µF C10 1 µF C9 1 µF C6 1 µF C4 1 µF C5 1 µF C8 1 µF C12 1 µF C14 1 µF U1 10937P 50 or 10957P 50 Display Driver POINT 40 TAIL 39 SEG A 23 SEG B 24 SEG C 25 SEG D 26 SEG E 27 SEG F 28 SEG G 29 SEG H 30 SEG I 31 SEG J 32 SEG K 33 SEG L 34 SEG M 35 SEG N 36 SEG O 37 SEG P 3...

Page 151: ...1 2W R32 1 5KΩ C3 01 µF U11B 2003 2 15 U3 3021 1 2 6 4 Q2 T2500D R25 220 OHM R28 150 OHM 1 2W R30 1 5KΩ C2 01 µF U11C 2003 3 14 U2 3021 1 2 6 4 Q1 T2500D R24 220 OHM R23 150 OHM 1 2W R27 1 5KΩ C1 01 µF U17D 74HC14 9 8 U17E 74HC14 11 10 U17F 74HC14 13 12 12 VDC 12 VDC SWITCHED 12 VDC SWITCHED 12 VDC 12 VDC 12 VDC SWITCHED 12 VDC SWITCHED 12 VDC SWITCHED TRANSPORT MOTOR DRIVE 120 VAC RETURN TRANSPOR...

Page 152: ...6 11 R97 4 7KΩ R98 10KΩ Q10 MPSA56 Q6 TIP102 R96 150 OHM R95 330 OHM R83 10KΩ Q6 TN6725A U6F 7407 13 12 U7E 2003 5 12 R89 10KΩ U6A 7407 1 2 P3 1 2 3 4 5 6 7 8 C49 47 µF C50 47 µF 12 VDC SWITCHED 12 VDC SWITCHED 12 VDC SWITCHED 12 VDC SWITCHED 12 VDC SWITCHED 12 VDC SWITCHED 8 VDC 12 VDC 30 VDC VS DRIVE LED DRIVE STACKER DRIVE BUCKET DRIVE LEFT DOLLARS ACCEPTED BUCKET DRIVE LEFT BUCKET DRIVE LEFT S...

Page 153: ...HM R122 1 KΩ R123 1 KΩ R139 10KΩ U17B 74HC14 3 4 Q16 NPN MPS6521 D11 1N4148 R125 1KΩ R126 1KΩ R124 100 OHM C31 01 µF U17C 74HC14 5 6 C40 01 µF R143 100 OHM C41 1 µF R144 1KΩ C42 1 µF R145 1KΩ C43 01 µF R146 100 OHM C44 01 µF R147 100 OHM C52 1000 pF R161 100 OHM 5 VDC 5 VDC 5 VDC 5 VDC 5 VDC COIN DETECTOR LEFT MAG HEAD 1 PULSE MAG HEAD 1 ANALOG TEST SWITCH LEFT TEST SWITCH RIGHT MAG HEAD 2 PULSE V...

Page 154: ...KΩ R149 100 OHM R113 47 OHM R115 47 OHM R112 1KΩ R114 1KΩ C21 1 µF C23 1 µF R118 100 OHM R119 4 7KΩ C25 1 µF R121 100 OHM R120 4 7KΩ C28 1 µF R140 1KΩ C38 1 µF R141 1KΩ R135 1KΩ C37 1 µF R136 1KΩ 5 VDC 5 VDC 5 VDC 5 VDC 5 VDC 5 VDC MACHINE CODE 0 MACHINE CODE 1 COIN DETECTOR CENTER COIN DETECTOR RIGHT ACCEPTOR COIN 2 ACCEPTOR COIN 1 TEST SWITCH CENTER BILL RETURN SWITCH ...

Page 155: ...F 70028511 C20 Capacitor Monolithic Ceramic 20 22 µF 70028510 C21 Capacitor Monolithic Ceramic 1 µF 70028511 C22 Capacitor Monolithic Ceramic 1 µF 70028511 C23 Capacitor Monolithic Ceramic 1 µF 70028511 C24 Capacitor Monolithic Ceramic 1 µF 70028511 C25 Capacitor Monolithic Ceramic 1 µF 70028511 C26 Capacitor Monolithic Ceramic 10 18 pF 70028704 C27 Capacitor Monolithic Ceramic 10 18 pF 70028704 C...

Page 156: ...on 1N4148 70035012 D11 Diode Silicon 1N4148 70035012 D12 Diode Silicon 1N4148 70035012 DS1 Display Vacuum Fluorescent 16 Char 30933202 J1 Jumper 00503200 K1 Relay DPDT 70042405 P1 Header Polarized 156RT Angle 12 Position 70076012 P2 Header Polarized 156RT Angle 14 Position 70076014 P3 Header Polarized 156RT Angle 8 Position 70076008 P4 Header Polarized 156RT Angle 15 Position 70076015 P5 Header Po...

Page 157: ...905331 R12 Resistor Carbon Film 1 8W 5 330 Ω 79905331 R13 Resistor Carbon Film 1 8W 5 330 Ω 79905331 R14 Resistor Carbon Film 1 8W 5 330 Ω 79905331 R15 Resistor Carbon Film 1 8W 5 330 Ω 79905331 R16 Resistor Carbon Film 1 8W 5 330 Ω 79905331 R17 Resistor Carbon Film 1 4W 5 2 2 kΩ 79901222 R18 Resistor Carbon Film 1 4W 5 4 7 kΩ 79901472 R19 Resistor Carbon Film 1 4W 5 2 2 kΩ 79901222 R20 Resistor C...

Page 158: ...rbon Film 1 8W 5 220 kΩ 79905224 R58 Resistor Carbon Film 1 4W 5 10 kΩ 79901103 R59 Resistor Carbon Film 1 4W 5 10 kΩ 79901103 R60 Resistor Carbon Film 1 4W 5 10 kΩ 79901103 R61 Resistor Carbon Film 1 4W 5 10 kΩ 79901103 R62 Resistor Carbon Film 1 4W 5 10 kΩ 79901103 R63 Resistor Carbon Film 1 8W 5 220 kΩ 79905224 R64 Resistor Carbon Film 1 8W 5 220 kΩ 79905224 R65 Resistor Carbon Film 1 8W 5 220 ...

Page 159: ...R103 Resistor Carbon Film 1 4W 5 330 Ω 79901331 R104 Resistor Carbon Film 1 4W 5 150 Ω 79901151 R105 Resistor Carbon Film 1 4W 5 4 7 kΩ 79901472 R106 Resistor Carbon Film 1 4W 5 10 kΩ 79901103 R107 Resistor Carbon Film 1 4W 5 2 kΩ 79901202 R108 Resistor Carbon Film 1 4W 5 10 kΩ 79901103 R109 Resistor Carbon Film 1 4W 5 4 7 kΩ 79901472 R110 Resistor Carbon Film 1 4W 5 47 kΩ 79901470 R111 Resistor C...

Page 160: ...esistor Carbon Film 1 4W 5 100 Ω 79901101 R148 Resistor Carbon Film 1 4W 5 100 Ω 79901101 R149 Resistor Carbon Film 1 4W 5 100 Ω 79901101 R150 Resistor Carbon Film 1 4W 5 560 Ω 79901561 R151 Resistor Carbon Film 1 4W 5 10 kΩ 79901103 R152 Resistor Carbon Film 1 4W 5 10 kΩ 79901103 R153 Resistor Carbon Film 1 4W 5 2 2 kΩ 79901222 R154 Resistor Carbon Film 1 4W 5 10 kΩ 79901103 R155 Resistor Carbon ...

Page 161: ...138 79930138 U14 I C TTLHexInverterO C 7406 70036311 U15 I C EEPROM 64X16 Serial NMC9346N 30800245 U16 I C TransceiverRS 485 75176 70037801 U17 I C HexSchmittTriggerInvertor 74HC14 79940014 U18 EPROMModule See Chart U19 I C OctalBuffer 74HCT244 79930244 U20 I C Microcomputer 80C196 8097 See NOTE 1 U21 I C Under Voltage Sensing Circuit 30800243 VR1 VoltageRegulator LM340T5 70036505 Y1 Crystal Quart...

Page 162: ...Section 4 Troubleshooting 25238802 4 91 Thispageintentionallyleftblank ...

Page 163: ... Driver Circuit Board Schematic CR1 CR3 R1 39 kΩ Q1 Q3 Q2 R4 R2 100 kΩ R3 2 2 kΩ R8 2 7 kΩ 1 2 W R5 1 5 kΩ C3 022 µF C2 022 µF C1 4 7 µF CR2 DIRECT 30 VDC STACKER MONITOR AC HOT AC RETURN GND 4 5 3 1 9 7 2 6 5 3 7 1 8 10 kΩ R7 Z1 T1 T2 2 1 6 G 4 1 kΩ 2 W R6 220 Ω P1 P2 ...

Page 164: ... Wafer Assembly 90 9 Circuit 70076009 P2 Polarizing Wafer Assembly 90 8 Circuit 70076008 Q1 Transistor Silicon NPN 70030004 Q2 Transistor Silicon NPN 70030004 Q3 Thyristor Triac 70033102 Note All resistors are watt 5 unless otherwise noted R1 Resistor Carbon 39 kΩ 79901393 R2 Resistor Carbon 100 kΩ 79901104 R3 Resistor Carbon 2 2 kΩ 79901222 R4 Resistor Carbon 10 kΩ 79901103 R5 Resistor Carbon 1 5...

Page 165: ...25238802 Figure 4 5 Schematic Diagram Coin Switch BC 1200 only Q302 CR304 Q301 Q304 Q303 CR303 R301 150 KΩ R304 150 KΩ R302 150 KΩ C302 1 µF C301 1 µF R303 150 KΩ 50 1 00 R301 100 Ω CR301 CR302 25 BL B GND Coin B Large Slot Coin A Small Slot ...

Page 166: ...3 Transistor Silicon NPN 70030007 Q304 Transistor Silicon NPN 70030007 Note All resistors are watt 5 unless otherwise noted R301 Resistor Carbon 100 Ω 79901101 R302 Resistor Carbon 150 Ω 79901154 R303 Resistor Carbon 150 Ω 79901154 R304 Resistor Carbon 150 Ω 79901154 R305 Resistor Carbon 150 Ω 79901154 Figure 4 6 Circuit Board Layout COIN A E B C Q303 E B C Q304 R301 R302 R304 CR304 CR303 C301 R30...

Page 167: ...14 1 µF 10 C617 1 µF 20 C609 33 µF 10 R625 270 Ω Q602 Q601 R619 270 Ω R622 8 2 kΩ C610 6 8 µF 20 R607 8 2 kΩ VCC1 C613 33 µF 10 U601B 5 6 7 R621 3 3 kΩ R624 4 3 kΩ R616 5 6 kΩ R618 4 3 kΩ C612 01 µF R629 332 kΩ 1 C618 330 pF R628 1 5 kΩ 1 C616 1 µF 10 R623 3 3 kΩ R620 4 3 kΩ R617 5 6 kΩ HEAD 2 HEAD 1 H F G E ...

Page 168: ...Ω C607 330 pF C611 330 pF U602B 5 6 7 R602 332 kΩ 1 C601 330 pF R601 1 5 kΩ 1 C602 1 µF 10 R603 100 Ω U602A 3 2 8 4 1 R606 332 kΩ 1 C605 330 pF R605 1 5 kΩ 1 C604 1 µF 10 C608 0047 µF R614 300 kΩ R610 82 kΩ R604 100 Ω 4 2 1 3 5 VDC HEAD 1 COMMON HEAD 2 J601 R609 120 kΩ VCC1 C603 1 µF 20 R612 120 kΩ C606 6 8 µF 20 R608 82 Ω VCC1 ...

Page 169: ...F 70028837 C606 Capacitor Tantalum 16 VDC 20 6 8 µF 70025203 C607 Capacitor Ceramic 50 VDC 5 0047 µF 70025203 C608 Capacitor Ceramic 50 VDC 5 0047 µF 70025203 C609 Capacitor Tantalum 16 VDC 10 33 µF 70025202 C610 Capacitor Tantalum 16 VDC 20 6 8 µF 70025203 C611 Capacitor Ceramic 50 VDC 5 01 pF 70028941 C612 Capacitor Ceramic 50 VDC 5 01 pF 70028941 C613 Capacitor Tantalum 16 VDC 10 33 µF 70025202...

Page 170: ...lm 120 kΩ 79911124 R613 Resistor Carbon Film 300 kΩ 79911304 R614 Resistor Carbon Film 300 kΩ 79911304 R615 Not Used R616 Resistor Carbon Film 5 6 kΩ 79911562 R617 Resistor Carbon Film 5 6 kΩ 79911562 R618 Resistor Carbon Film 4 3 kΩ 79911432 R619 Resistor Carbon Film 270 Ω 79911271 R620 Resistor Carbon Film 4 3 kΩ 79911432 R621 Resistor Carbon Film 3 3 kΩ 79911332 R622 Resistor Carbon Film 8 2 kΩ...

Page 171: ...ET WH BROWN D702 BLUE ORANGE BROWN 45058205 D703 HARNESS BOARD ASSEMBLY 1 2 3 P703 1 2 3 J703 1 2 3 4 5 6 7 P704 1 2 3 4 5 6 7 J704 BLACK BLUE ORANGE WHITE BROWN VIOLET D704 R710 150 Ω R712 INLET SENSOR 45073201 HARNESS ASS Y INLET AND LED s D705 LEGEND WINDOW LED R711 150 Ω 35119201 CKT BOARD ASS Y 5 VDC 1 2 3 4 5 6 P705 1 2 3 4 5 6 J705 W701 BLACK BLUE ORANGE YELLOW WH VIOLET WH BROWN 35118501 H...

Page 172: ...6 P702 R705 220 Ω R706 5 6KΩ 5 VDC 5 VDC D701 C701 1 µF Q701 5 VDC R708 220 Ω 5 VDC C702 1 0 µF R709 1 0kΩ C703 33 µF L701 33 µH L702 33 µH R703 220 Ω R702 10KΩ R701 33KΩ R707 150 Ω 5 VDC R704 10KΩ 5 VDC W702 3 9 11 12 5 4 6 7 2 1 8 10 13 P701 5 VDC MOTOR MOTOR LED DRIVE PWM SHIELD GROUND ENCODER OUTPUT VF VT VR VI HEAD 2 HEAD 1 C704 1 µF 5 VDC CIRCUIT BOARD ASSEMBLY B A INTERCONNECT 45073001 W703...

Page 173: ...nfrared 70033505 Note All resistors are watt 5 unless otherwise noted R701 Resistor Carbon Film 33 kΩ 79901333 R702 Resistor Carbon Film 10 Ω 79901103 R703 Resistor Carbon Film 220 Ω 79901221 R704 Resistor Carbon Film 10 kΩ 79901103 R705 Resistor Carbon Film 220 Ω 79901221 R706 Resistor Carbon Film 5 6 kΩ 79901562 R707 Resistor Carbon Film 150 Ω 79901151 R708 Resistor Carbon Film 220 Ω 79901221 R7...

Page 174: ...nesswiringintheBC 1200 1400iscolorcodedaccordingtofunction Tocheckwiringinthemachine findthe functionyouwantinthechartbelowandnotthewirecolorassociatedwiththisfunction Then checkthiscolorwiring tofindthesourceoftheproblem Thewiringdiagramwilltellyouwherethewiresarerouted ...

Page 175: ...k White 120 AC Common White 40 VDC Sensed Violet Orange 30 VDC Red 5 VDC to out of service lamp Brown Yellow 12 VDC Violet 8 VDC Slate 5 VDC Blue GROUNDS Earth Fault Ground Green Yellow High Current Ground Black Low Current Ground Black SPECIAL LINES Transport Magnetic Head White Brown White Green VF Cell Brown VI Cell Yellow VT Cell White VR Cell Orange Transport Motor Shielded Cable Bill Stacker...

Page 176: ... White Yellow Dispenser Left Coin Detector Orange Green Center Coin Detector Orange Brown Right Coin Detector Orange Black Left Hopper Motor Black Red Center Hopper Motor Brown Right Hopper Motor Black Yellow Left Vend Solenoid Yellow Brown Center Vend Solenoid Red Black Right Vend Solenoid Blue White Bill Return Switch Red Green Out of Service Lamp Brown Yellow ...

Page 177: ...BC 1200 1400 Bill and Coin Changer 5 4 25238801 Thispageintentionallyleftblank ...

Page 178: ...el BC 1400 Front Panel Assembly 6 10 BA 50 Bill Acceptor Assembly 6 12 Power Control Center Assembly 6 16 Control Computer Assembly 6 18 Coin Dispenser Assembly 6 20 Change Bucket Assembly 6 22 Hi Capacity Hopper Assembly 6 24 Coin Acceptor Bracket and Harness Assembly 6 26 Coin Acceptor 6 28 Model BC 1200 Dual Bill Stacker Assembly 6 30 Model BC 1400 Dual Bill Stacker Assembly 6 32 Model BC 1200 ...

Page 179: ...6 2 25238802 Thispageintentionallyleftblank ...

Page 180: ...is column lists the part number to use when ordering replacement parts or making inquiries Description This column gives a word description of each part or assembly Each item is indented to show its relationship to the next higher assembly Qty This column contains the part quantity used in the assembly When a figure describes more than one model of an assembly the Qty column is divided to show eac...

Page 181: ...l return to service unless a previous condition exists Previous condition will be displayed and must also be cleared by pushing FUNCTION When all conditions are cleared 7 For detailed explanation of status displays and 6 Always turn power off when removing circuit boards 5 Status display will also indicate reason why a bill was 4 Push FUNCTION button to clear displayed status CAUTION THIS MACHINE ...

Page 182: ...vice Manual 1 25168801 Shoulder Screw 1 4 20 SQHD 4 89954004 Drive Screw 10 x 1 4 1 25030901 Warning Label 4 70121408 Spacer 4 87835700 Hex MS Nut 1 4 20 4 25070232 Bill Insertion Label 1 51 1 25070233 Bill Insertion Label 1 5 101 1 25070234 Bill Insertion Label 1 5 10 201 1 25165802 HopperIdentificationLabel 1 25254801 CleaningStrips 1 8 65058011 Coin Dispenser see Figure 6 8 1 9 45078006 Power C...

Page 183: ...ondition exists Previous condition will be displayed and must also be cleared by pushing FUNCTION When all conditions are cleared 7 For detailed explanation of status displays and 6 Always turn power off when removing circuit boards 5 Status display will also indicate reason why a bill was 4 Push FUNCTION button to clear displayed status CAUTION THIS MACHINE manual SERVICE NOTE 45048908 Hopper msy...

Page 184: ...0134212 Carriage Bolt 4 87845700 Hex Nut 4 70121408 Spacer 4 6 45087201 Coin Chute Trim Plate 1 70134121 Carriage Bolt 4 87845700 Hex Nut 4 7 45085601 Change Cup Assembly Coins 1 8 35121501 Mounting Bracket Coin Cup 2 9 25181701 Tension Spring 1 10 35116901 Change Cup Door 1 11 25239701 Door Shaft Coin Cup 1 12 35038204 Coin Inlet Trim No Coins 1 25211713 Decorative Decal 1 12A 35038203 Coin Inlet...

Page 185: ...6 8 25238802 Figure 6 3 BC 1400 Bill Changer Assembly ...

Page 186: ...04 Cup Washer 1 27 70134112 Special Ground Screw Green 1 28 25152704 Filter and Lug Assembly 1 29 25078407 Cord and Plug Assembly 1 30 70232302 Strain Relief Right Angle 1 31 70232203 Strain Relief 1 32 70093403 Cable Clamp 1 1 33 70093402 Cable Clamp 13 16 1 34 35085701 Guide Rail Assembly LH 2 35 35085801 Guide Rail Assembly RH 1 36 65058012 Coin Dispenser Assembly BC 1400 see Figure 6 8 1 37 35...

Page 187: ...6 10 25238802 Figure 6 4 BC 1400 Front Panel 1 2 3 4 5 6 7 8 9 10 11 12 See Page 6 37 ...

Page 188: ...hield and Hinge Assembly 1 4 21581801 Pushbutton Swtich 1 5 70122001 Lock Washer Internal 1 6 25198401 ProtectiveCover Switch 1 7 45048004 TrimPlate BillAcceptorand CoinCup 1 8 70134121 Chrome Head Screw 6 9 35003201 Coin Cup 1 10 35000201 Change Door 1 11 25062001 HingeWire 1 12 27029312 Decal 1 5 Service Part 1 Optional 65064402 BC 1400 Front Panel Assembly with Lettering and Logo No Graphics 65...

Page 189: ...6 12 25238802 Figure 6 5 BA 50 Bill Acceptor Assembly Corresponding Parts List on page 6 14 ...

Page 190: ...25238802 6 13 ...

Page 191: ...3004 ExternalRetainingRing 1 4 InchDiameter 9 17 25194102 Take upBracket RollerShaft 2 18 25238902 Components 25193402 Shaft Crowned Pulley 1 25238902 OutputRoller withCoupling 1 25193605 RollerCreasing withCoupling 2 19 Ref Components 35080003 Pulley Shaft 1 35080101 DrumPulley 2 20 Ref Components 25196403 Anti CheatLeverShaft 1 35096404 Anti CheatLever 1 35081602 TorsionSpring 1 21 Ref Component...

Page 192: ...003 Pulley Shaft 1 49 35080101 Pulley 2 50 35080004 RollerShaft Take Up 1 51 35080301 Take UpRoller 2 52 25243201 ShaftSpacer Take UpRoller 2 53 25191702 Pivot Pin 1 54 35080604 PressureRollerAssembly 2 55 25193301 CrownedRoller 4 56 25193902 Roller Idler Input 1 57 70120915 Washer 4 58 25192902 TimingPulley 22 Tooth 1 59 70143301 ExternalRetainingRing 2 HARDWARE LIST A 80653006 8 32 x 3 8 Hex HMS...

Page 193: ...D POWER CONTROL CENTER 65073504 L C R Q801 S801 R831 R804 Q802 L804 P801 D814 D813 R823 C809 L803 P807 D818 D816 C813 R829 C810 R824 C814 C803 P802 P808 H4 HS2 VR801 C801 C807 C804 D809 P803 H3 C808 C802 D812 VR802 C811 R834 D808 R812 R811 R810 R809 P804 K801 C815 P805 1 1 1 1 1 1 1 P M A 7 5 A M P 2 A M P 7 A M P P806 7 18 5 6 9 11 12 10 15 3 2 8 17 16 4 13 14 1 ...

Page 194: ...eaker 5 Amp CB204 1 8 70073610 Circuit Breaker 7 Amp CB201 CB203 2 9 21638002 Switch Cap 3 10 35120301 Power Control Harness Assembly 1 11 45049505 PowerTransformerAssembly 1 12 65069705 Circuit Board Assembly Power Supply 1 see Schematic and Components List in Section 4 13 25255901 Resistor Harness Assembly 1 14 70013001 Resistor 50Ω 30W R813 1 15 21621837 JumperAssembly Black Yellow 1 16 2162183...

Page 195: ...NCTION ERROR RESET HOPPER VALUE NOTE PRESS FUNCTION ERROR RESET BUTTON TO CLEAR DISPLAYED ERROR COUNT SWITCHES EITHER BUTTON ACTS AS YES NO ON OFF ALT SEP OR UPPER LOWER PRESS BOTH BUTTONS TO CLEAR DISPLAYED TEMPORARY COUNTER 1 4 BILL CHANGER CONTROL COMPUTER 65069059 P6 P1 P2 P3 P4 P5 12 14 1 15 1 8 1 1 9 1 1 2 3 4 ...

Page 196: ...bly Ref Part No Description Qty 65069059 ControlComputerAssembly 1 65077459 ControlComputerBoardAssembly 1 see Schematic in Section 4 for components 2 65069401 Base Cover Assembly 1 3 65069308 Cover 1 4 45060803 Guide Plate see Figure 6 3 Item 49 1 ...

Page 197: ...6 20 25238802 Figure 6 8 Coin Dispenser Assembly 9 10 15 16 17 8 1 7 4 19 18 13 2 12 14 6 5 11 20 3 ...

Page 198: ...upling 25097701 Compression Spring 70120904 Washer Nylon 70110126 Groove Pin 1 8 x 3 4 37004601 Gear Box 6 35046401 MountingBracket Motor 2 7 25112701 Rubber Bumper 2 8 45076101 LED Holder Assembly 2 70035315 LED 2 9 70093106 Cable Clamp 7 16 2 10 45035006 Chute Assembly 1 11 65029114 Dispenser Harness Assembly 1 12 35068202 Chute Assembly Coin Weld BC 1200 only 1 13 25169106 Dispenser Wiring Labe...

Page 199: ...6 22 25238802 Figure 6 9 Change Bucket Assembly ...

Page 200: ...3003 ExternalRetainingRing 2 7 25112902 SupportBracket 2 8 25098701 Spacer Support 2 9 25099004 Pivot Shaft Door 2 10 70143004 ExternalRetainingRing 6 11 25099005 Pivot Shaft Door 1 12 25158901 Plunger and Door Assembly Small Door 2 13 25158902 Plunger and Door Assembly Large Door 1 14 25232104 SolenoidandTerminalAssembly 3 15 20746501 BallBearing 1 4 Inch 2 16 25099701 CompressionSpring 2 17 2509...

Page 201: ...6 24 25238802 Figure 6 10 Hi Capacity Hopper Assembly R HI CAPACITY COIN HOPPER 1 4 5 31 3 6 2 8 17 23 24 19 9 15 16 7 10 11 20 22 13 12 10 34 37 38 30 29 21 35 40 18 27 41 28 39 14 33 25 32 26 36 ...

Page 202: ...1 18 35048501 Chain Guide 2 19 35060501 Plate and Post Assembly 1 20 70146021 NylonBearing 1 21 35043703 Extended Pin Chain Small Coins 1 22 70134109 Special Screw 8 32 Black 2 23 25113401 CompressionSpring 2 24 65028202 SlidingFunnel 1 25 45034205 Agitator SmallCoins 1 26 35144502 Inner Guide Assembly Small Coins 1 27 65028803 Chain Guide Ring 1 28 45031902 Outer Slide Assembly Small Coins 1 29 4...

Page 203: ...6 26 25238802 Figure 6 11 Coin Acceptor Bracket and Harness Assembly BC 1200 Option Only ...

Page 204: ...arness and Plug Assembly 1 30422517 TerminalStrip 3Position 1 70035005 Silicon Diode D305 1 4 35031801 Coin Acceptor Bracket and Lock Assembly 1 5 25171101 Solid State Coin Switch Cover 1 6 45048203 Solid State Coin Switch Assembly 1 see Schematic and Components List in Section 4 7 25163101 ShieldBracket 1 8 35063001 MountingBracket CoinSwitch 1 40861402 Mechanical Coin Acceptor 25 not shown 1 408...

Page 205: ...6 28 25238802 Figure 6 12 Coin Acceptor BC 1200 Option Only 4 6 7 8 3 5 2 1 9 ...

Page 206: ...ty 1 30998802 Holder AdapterAssembly 1 2 35175301 Mini AcceptorHingeBracket 1 3 35175501 Mini AcceptorSnapBracketAssembly 1 4 45050502 Cash Box 1 5 45086703 SlugChute 1 6 35069201 CoinBoxBracket 1 7 25172802 CoinDeflector 1 8 25169902 BottomChute CoinInlet 1 9 35028216 AdapterHarness 1 ...

Page 207: ...6 30 25238802 Figure 6 13A BC 1200 Dual Bill Stacker Assembly ...

Page 208: ...witch Assembly 1 25179001 Switch Plate 1 21073102 Switch 1 21082901 Switch Actuator 1 21083001 Twin Nut 1 25054801 Insulator 1 22 35072401 Drive Link 1 23 35072402 Drive Link 1 24 70146004 Bearing 2 25 70146010 Bearing 2 26 70143004 External Retaining Ring 1 27 25179101 Push Plate Link 4 70146003 Bearing 16 28 25179202 Support Shaft 2 70143003 External Retaining Ring 8 29 21534706 Pivot Pin 2 7014...

Page 209: ...6 32 25238802 Figure 6 13B BC 1400 Dual Bill Stacker Assembly ...

Page 210: ...Nut 1 25054801 Insulator 1 21 35072401 Drive Link 1 22 35072402 Drive Link 1 23 70146004 Bearing 2 24 70146010 Bearing 2 25 70143004 External Retaining Ring 1 26 25179101 Push Plate Link 4 70146003 Bearing 16 27 25179202 Support Shaft 2 70143003 External Retaining Ring 8 28 21534706 Pivot Pin 2 70143003 External Retaining Ring 4 29 21534707 Pivot Pin 2 70143003 External Retaining Ring 4 30 3507250...

Page 211: ...206 CoinBlockBracket 50 1 A R 4 25255801 Switch 1 5 70135512 Palnut 2 6 70146008 NylinerBearing 2 7 70120703 PlainWasher Teflon 1 8 70143004 ExternalRetainingRing 1 9 21357811 Elastic Stop Nut 8 32 1 10 70093103 Cable Clamp 1 4 1 11 25191301 IndicatorLight 1 12 35032009 Empty Light Harness Assembly 1 Figure 6 14 Money Return Lever Assembly 2 9 6 7 8 5 10 11 1 3 4 12 ...

Page 212: ... 35133704 35133705 Brown 35133712 35133713 35133714 35133715 Blue 35133707 35133708 35133709 35133710 Accepted Coin Decals 25211706 25 Decal 25211709 25 1Decal 25211710 1 Decal BC 1400 Only Accepted Bill Decals 25239601 10Decal 25239602 10 20 Decal 47002004 Label Pays 1 Coins 27029312 Decal Service BC 1400 27029313 Decal Service BC 2800 ...

Page 213: ...3301 MotorBrakePawl Molon 37004601 Hopper Motor Gear Case Assembly Heavy Duty 27033202 HopperConversionKit fromsmallcoinstolargecoins 27034601 DoorGuardKit highsecurityframethatfitsaroundthedooropenings 27031001 LineFilterKit 27023902 NylonHopperBrush 65027609 S B A DollarCoinHopper orLargeTokens 67002606 Service Cabinet with Door and Lock 35027806 T HandleAssembly ChicagoLock 45062001 T HandleAss...

Page 214: ...7404 TopFillerKit White 35087405 TopFillerKit Black 35087203 Base Kit Blue 35087204 Base Kit White 35087205 Base Kit Black 47000601 Coin and Chain Guide Assembly Small Coins 47000602 Coin and Chain Guide Assembly Large Coins REPAIR KITS continued ...

Page 215: ...th all applicable law or regulation all applicable labeling requirements IV power surges improper electrical supply and or lightning strike V operation use or storage of goods in weather or outdoor conditions which do not comply with the guidelines set forth in the owner s manual supplied with the goods and VI fires floods or other casualty or Acts of God outside of Seller s control This warranty ...

Page 216: ...WITH ANY APPLICABLE LAW RULE OR REGULATION INCLUDING ANY LABELING LAW RULE OR REGULATION INCLUDING WITHOUT LIMITATION CALIFORNIA S SAFE DRINKING WATER AND TOXIC ENFORCEMENT ACT OF 1986 ALSO KNOWN AS PROPOSITION 65 AND ITS IMPLEMENTING REGULATIONS SELLER EXPRESSLY DISCLAIMS ALL GUARANTEES AND OR WARRANTIES EXPRESS OR IMPLIED INCLUDING WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPO...

Page 217: ...6 38 25238802 Thispageintentionallyleftblank ...

Reviews:

No comments

Related manuals for BC-1200

JCM iPRO-100-SH2-RC Operation And Maintenance Manual preview
iPRO-100-SH2-RC
Brand: JCM Pages: 146
Azkoyen ES-525 Product Description preview
ES-525
Brand: Azkoyen Pages: 40

Brands by name

Popular brands

Load more brands