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1741624

TABLE OF CONTENTS

WARRANTY

2

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RESPONSIBILITY OF THE OWNER

3

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SAFETY RULES

3

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INTERNATIONAL PICTORIALS

10

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ASSEMBLY

11

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PARTS BAG 

 CONTENTS

11

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HOW TO INSTALL THE FRONT WHEELS

12

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HOW TO INSTALL THE SEAT

13

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HOW TO ASSEMBLE THE STEERING WHEEL

13

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HOW TO ASSEMBLE THE GAUGE WHEELS

14

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MAINTENANCE FREE BATTERY

14

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HOW TO INSTALL THE BATTERY CABLES

14

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IMPORTANT!  BEFORE YOU START MOWING

15

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HOW TO PREPARE THE ENGINE

15

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CHECK THE TIRES

15

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CHECK THE LEVEL OF THE MOWER HOUSING

15

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OPERATION

16

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LOCATION OF CONTROLS

16

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ATTACHMENTS

17

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HOW TO USE THE THROTTLE CONTROL

18

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HOW TO USE THE BLADE ROTATION CONTROL

18

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HOW TO USE THE SPEED CONTROL PEDAL

19

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HOW TO DISCONNECT THE TRANSMISSION

19

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HOW TO SET THE PARKING BRAKE

20

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HOW TO CHANGE THE CUTTING HEIGHT

20

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HOW TO STOP THE UNIT

20

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HOW TO TRANSPORT THE UNIT

20

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HOW TO OPERATE WITH THE MOWER HOUSING

21

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HOW TO OPERATE THE UNIT ON HILLS

21

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BEFORE STARTING THE ENGINE

22

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HOW TO START THE ENGINE

22

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OPERATING TIPS

23

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MOWING AND BAGGING TIPS

23

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MAINTENANCE

24

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MAINTENANCE CHART

24

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HOW TO CHECK THE MUFFLER

24

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HOW TO REMOVE AND INSTALL THE BLADE

25

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HOW TO SHARPEN THE BLADE

25

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HOW TO ADJUST THE BLADE ROTATION CONTROL

26

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HOW TO CHECK AND ADJUST THE MOTION DRIVE BELT

27

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HOW TO CHECK AND ADJUST THE DRIVE BRAKE

28

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MAINTENANCE FREE BATTERY

28

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HOW TO CHARGE THE BATTERY

28

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WHERE TO LUBRICATE

29

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HOW TO CHECK THE FUEL FILTER

29

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CHECK THE TIRES

29

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HOW TO REMOVE THE MOWER HOUSING

30

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HOW TO INSTALL THE MOWER HOUSING

30

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HOW TO ADJUST THE GAUGE WHEELS

31

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HOW TO LEVEL THE MOWER HOUSING

32

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HOW TO REPLACE THE MOTION DRIVE BELT

33

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HOW TO REPLACE THE MOWER DRIVE BELT

34

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HOW TO INSTALL THE WHEELS

35

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HOW TO REPLACE THE FUSE

36

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HOW TO REPLACE THE LIGHT BULB

36

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HOW TO CLEAN THE MOWER HOUSING

36

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STORAGE (OVER 30 DAYS)

36

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TROUBLE SHOOTING CHART

37

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SLOPE GUIDE

38

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INDEX

39

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 WARRANTY 

General

Rover Mowers Limited warrant this machine or accessory is free of defects in material and workmanship. Claims are limited to

making good or replacing any part found defective by the manufacturer or his agent. The warranty period shall apply from the

date of purchase for a period of 12 months for domestic use or 90 days for commercial use. Warranty applies to Australia and

New Zealand only. Contact any Rover Mowers Limited authorised service dealer or Rover Agent.

Extended warranty:

 For domestic use only, a 24 months extended warranty applies. It requires the customer to complete the

’2 Year warranty registration card’, and forward along with a copy of the cash register receipt to “Warranty, Rover Mowers

Limited”. Normal warranty exclusions as listed still apply.

Exclusions:

 Following is a list of conditions excluded from warranty; all engines, parts that are considered suffering from wear

and tear, parts that are damaged due to abuse or misuse, parts that can be subjected to use beyond their normal intended

working  capacity  Eg;  blades,  blade  bolts,  v-belts  and  spark  plugs.  If  repairs  or  alterations  have  been  made  without  the

manufacturer’s written authority. Any transport costs involved in the repair or replacement of and defective parts. If it is found

that parts other than genuine have been used on the machine.

NOTE:

 This warranty does not exclude any conditions or warranty implied by the Trade Practices Act 1974 or any other relevant

legislation. Engine warranty is covered by the engine manufacturer and could differ from the warranty of the rest of the machine.

Refer to the engine manual (if included) or consult the nearest engine service dealer.
Proof of date of purchase should be retained as it needs to be presented if warranty is to be claimed. Fill out the details on

previous page as a record for warranty purposes.

Rover Mowers Limited reserves the right to make changes and add improvements to its products at any time without

notice or obligation. Rover Mowers Limited reserves the right to discontinue manufacture of any product any any time

at its discretion.

ABN 11 000 257 303

Rover Mowers Limited

PO Box 1235

Eagle Fram

Queensland 4009

AUSTRALIA

Rover Mowers Limited

East Tamaki

Auckland

NEW ZEALAND

Summary of Contents for Clipper 425621x108B

Page 1: ...INFORMATION This Instruction Book contains information for several models Read and keep this book for future reference This book contains important information on SAFETY ASSEMBLY OPERATION AND MAINTEN...

Page 2: ...Claims are limited to making good or replacing any part found defective by the manufacturer or his agent The warranty period shall apply from the date of purchase for a period of 12 months for domest...

Page 3: ...proved replacement parts 8 Complete all maintenance on the unit Environmental Awareness D Do not fill the engine s fuel tank completely full D Drain fuel for off season storage D Use only unleaded gas...

Page 4: ...ents they can change the stability of the machine 7 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 8 Avoid starting or stopping on a slope If tires l...

Page 5: ...e machine with fuel in the tank or fuel container inside where there is an open flame such as a water heater 2 Never start or run the engine inside a closed area 3 Keep all nuts and bolts especially t...

Page 6: ...er let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator th...

Page 7: ...ctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully Your...

Page 8: ...empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part...

Page 9: ...ively F Do not make adjustments or repairs without stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid area...

Page 10: ...p Bystanders Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DA...

Page 11: ...ator on the seat WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug PARTS BAG CONTENTS The fasteners and other loose parts are shown below The fasteners...

Page 12: ...a support block of wood under the tractor 2 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle 3 Fasten each front wheel with washer washer and cotter pin B...

Page 13: ...ing Hole Seat Hinge A B HOW TO ASSEMBLE THE STEERING WHEEL Tools Required 3 8 Socket Wrench Attach the steering wheel as follows A 25x3 C 17x146 1 Make sure the front wheels point forward 2 Slide the...

Page 14: ...ce Free Battery HOW TO CHARGE THE MAINTENANCE FREE BATTERY WARNING When you charge the battery do not smoke Keep the battery away from any sparks The fumes from the battery acid can cause an explosion...

Page 15: ...forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it mus...

Page 16: ...GNITION KEY SWITCH Use the ignition key switch to start and stop the engine When you start the engine and release the ignition key the ignition key switch will automatically default to the recommended...

Page 17: ...n the ignition switch to the START position The engine should not start If the engine starts the switch is defective and must be replaced 3 Check the Operator Presence System switch DO NOT sit in the...

Page 18: ...he engine HOW TO USE THE BLADE ROTATION CONTROL The blade rotation control is next to the steering wheel Figure 8 Use the blade rotation control to engage the blade s or to operate a snow thrower atta...

Page 19: ...your foot from the speed control pedal The speed control pedal will automatically return to the NEUTRAL position 2 When the unit stops slowly move the speed control pedal to the desired direction SPEE...

Page 20: ...the mower housing and back to raise the mower housing Figure 12 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE...

Page 21: ...better control of the unit always select a safe speed HOW TO OPERATE THE UNIT ON HILLS WARNING Do not ride up or down slopes that are too steep to back straight up Never ride the unit across a slope S...

Page 22: ...re To adjust the carburetor see the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth 2 A change from summer to winter operation 3 A 40 degree change in the op...

Page 23: ...is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown 5 Do not cut or b...

Page 24: ...nings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS 1 The...

Page 25: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 15 WARNING Always keep the n...

Page 26: ...place the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control to...

Page 27: ...onnect the clutch link from the idler arm Figure 20 3 Align the hole in the brake lever with the hole in the frame Hold the brake lever in place with a 1 4 inch 6 mm pin or bolt Figure 21 4 Rotate the...

Page 28: ...e you disconnect the red cable WARNING The battery contains sulfuric acid which is harmful to the skin eyes and clothing If the acid gets on the body or clothing wash with water 1 Disconnect the black...

Page 29: ...the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 25 Replace the old filter with a new filter Use...

Page 30: ...t is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See illustration F...

Page 31: ...starting by accident 1 Remove the gauge wheels Figure 28 2 Mow a short distance on a flat level area to check the level of cut and the height of cut Look at the height of cut position number on the l...

Page 32: ...he LEVEL ADJUSTMENT position 6 Loosen the left and right adjuster knobs Figure 32 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Al...

Page 33: ...he motion drive belt through the opening between the steering plate and the engine plate 3 Install the end of themotion drive belt around the drive pulley Figure 36 4 Put the motion drive belt around...

Page 34: ...ive belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley 6 Pull the belt retainer away from the left mandrel pulley Put the belt around the left...

Page 35: ...e sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 39 2 Mount the square key in the key slot See Figure 39 3 Make sure the valve...

Page 36: ...ng parts 1 Move the lever for the blade rotation control to the ENGAGE position 2 Clean the top of the mower housing 3 Move the lever for the blade rotation control to the DISENGAGE position 4 Again c...

Page 37: ...causes a decrease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburetor 4 Replace the fuel filter PROBLEM Excessive vibration 1 Replace the blade 2 Check for loose engine bolts 3 Dec...

Page 38: ...38 1741624...

Page 39: ...3 Mower Drive 34 Blade 25 Blade Rotation Control 26 Clutch 27 Drive Brake 28 Filter Fuel 29 Fuse 36 Headlight 36 Install Wheels 35 Lubrication 29 Mower Housing Clean 36 Install 30 Level 32 Remove 30 M...

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