background image

TROUBLE SHOOTING CHART

37

1741624

PROBLEM: The engine will not start.

1.

Follow the steps, “How To Start The Engine” in this book.

2.

Electric

Start Models: Clean the battery terminals. Tighten the

cables.

3.

Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

4.

Remove the spark plug(s). Move the throttle to the SLOW posi-

tion. Turn the ignition key to the ON position. Try to start the en-

gine several times. Install the spark plug.

5.

Replace the spark plug.

6.

Adjust the carburetor.

PROBLEM: The engine will not turn over.

1.

Follow the steps, “How To Start The Engine” in this book.

2.

Electric

Start Models: Check the level of the acid in the battery.

If needed, add water. Charge the battery.

3.

Replace the fuse.

4.

Check the wiring harness for damage or a loose connection.

Repair the damaged wire.

5.

Electric

Start Models: replace the solenoid. Recoil

Start Mod-

els: replace the module.

PROBLEM: The engine is difficult to start.

1.

Adjust the carburetor.

2.

Replace the spark plug.

3.

Replace the fuel filter.

PROBLEM: The engine does not run smooth or has a

loss of power.

1.

Check the oil.

2.

Clean the air filter.

3.

Clean the air screen.

4.

Replace the spark plug.

5.

The engine is working too hard. Use a lower gear.

6.

Adjust the carburetor.

7.

Replace the fuel filter.

PROBLEM: The engine does not run smooth at fast

speed.

1.

Replace the spark plug.

2.

Adjust the throttle control.

3.

Clean the air filter.

4.

Replace the fuel filter.

PROBLEM: The engine stops when the blades are

engaged.

1.

Check the wiring harness for damage or a loose connection.

Repair the damaged wire.

2.

Transmission is in reverse.  Before operating in reverse, move

the blade rotation control to the 

DISENGAGED position.

PROBLEM: On slopes, the engine stops.

1.

Mow up and down slopes. Never mow across a slope.

PROBLEM: The engine will not idle.

1.

Replace the spark plug.

2.

Clean the air filter.

3.

Adjust the carburetor.

4.

Adjust the throttle control.

5.

Drain the fuel tank. Clean the fuel line. Replace the fuel filter.

PROBLEM: A hot engine causes a decrease in power.

1.

Clean the air screen.

2.

Check the oil.

3.

Adjust the carburetor.

4.

Replace the fuel filter.

PROBLEM: Excessive vibration.

1.

Replace the blade.

2.

Check for loose engine bolts.

3.

Decrease the air pressure in the tires.

4.

Adjust the carburetor.

5.

Check for a damaged belt or damaged pulley. Replace the

damaged parts.

PROBLEM: The grass does not discharge correctly.

1.

Stop the engine. Clean the mower housing.

2.

Raise the height of cut.

3.

Replace or sharpen the blade(s).

4.

Move the shift lever to a slower speed.

5.

Move the throttle control to the FAST position.

6.

Replace the spring for the blade idler.

PROBLEM: The mower housing does not cut level.

1.

Check the air pressure in the tires.

2.

Adjust the level of the mower housing.

3.

Check the front axle. If the front axle does not freely pivot, loos-

en the axle bolt(s).

PROBLEM: The mower blades will not rotate.

1.

Check the mower drive belt. Make sure the belt is installed cor-

rectly.

2.

Replace the mower drive belt.

PROBLEM: The unit will not move when the brake is

released and the speed control pedal is depressed.

1.

Check the motion drive belt. Make sure the belt is installed

correctly.

2.

Adjust the clutch.

3.

Replace the motion drive belt.

4.

Release the Automatic Drive Disconnect under the seat.

PROBLEM: The unit moves slower or stops when the

speed control pedal is depressed.

1.

Adjust the clutch.

2.

Replace the motion drive belt.

PROBLEM: When the brake pedal is released, belt noise

can be heard.

1.

Temporary belt noise does not change the operation of the unit.

If belt noise is continuous, check the routing of the belt. Make

sure the belt is inside all belt guides.

2.

If the noise is continuous, adjust the clutch.

PROBLEM: The rear wheels spin over uneven terrain.

1.

Check the front axle. If the front axle does not freely pivot, loos-

en the axle bolt(s).

PROBLEM: The engine stops when the operator leaves

the seat.

1.

This is normal. The operator presence system is designed to

allow operation only if the operator is in the seat.

PROBLEM: The engine stops when selecting reverse

travel.

1.

Before selecting reverse travel, move the blade rotation control

to the DISENGAGE position. See the Operation section for de-

tails.

Summary of Contents for Clipper 425621x108B

Page 1: ...INFORMATION This Instruction Book contains information for several models Read and keep this book for future reference This book contains important information on SAFETY ASSEMBLY OPERATION AND MAINTEN...

Page 2: ...Claims are limited to making good or replacing any part found defective by the manufacturer or his agent The warranty period shall apply from the date of purchase for a period of 12 months for domest...

Page 3: ...proved replacement parts 8 Complete all maintenance on the unit Environmental Awareness D Do not fill the engine s fuel tank completely full D Drain fuel for off season storage D Use only unleaded gas...

Page 4: ...ents they can change the stability of the machine 7 Keep all movement on the slopes slow and gradual Do not make sudden changes in speed or direction 8 Avoid starting or stopping on a slope If tires l...

Page 5: ...e machine with fuel in the tank or fuel container inside where there is an open flame such as a water heater 2 Never start or run the engine inside a closed area 3 Keep all nuts and bolts especially t...

Page 6: ...er let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator th...

Page 7: ...ctly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully Your...

Page 8: ...empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part...

Page 9: ...ively F Do not make adjustments or repairs without stopping the engine Disconnect the spark plug wire F On or near roads watch out for traffic Direct discharge away from roads F When mowing avoid area...

Page 10: ...p Bystanders Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DA...

Page 11: ...ator on the seat WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug PARTS BAG CONTENTS The fasteners and other loose parts are shown below The fasteners...

Page 12: ...a support block of wood under the tractor 2 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle 3 Fasten each front wheel with washer washer and cotter pin B...

Page 13: ...ing Hole Seat Hinge A B HOW TO ASSEMBLE THE STEERING WHEEL Tools Required 3 8 Socket Wrench Attach the steering wheel as follows A 25x3 C 17x146 1 Make sure the front wheels point forward 2 Slide the...

Page 14: ...ce Free Battery HOW TO CHARGE THE MAINTENANCE FREE BATTERY WARNING When you charge the battery do not smoke Keep the battery away from any sparks The fumes from the battery acid can cause an explosion...

Page 15: ...forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it mus...

Page 16: ...GNITION KEY SWITCH Use the ignition key switch to start and stop the engine When you start the engine and release the ignition key the ignition key switch will automatically default to the recommended...

Page 17: ...n the ignition switch to the START position The engine should not start If the engine starts the switch is defective and must be replaced 3 Check the Operator Presence System switch DO NOT sit in the...

Page 18: ...he engine HOW TO USE THE BLADE ROTATION CONTROL The blade rotation control is next to the steering wheel Figure 8 Use the blade rotation control to engage the blade s or to operate a snow thrower atta...

Page 19: ...your foot from the speed control pedal The speed control pedal will automatically return to the NEUTRAL position 2 When the unit stops slowly move the speed control pedal to the desired direction SPEE...

Page 20: ...the mower housing and back to raise the mower housing Figure 12 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE...

Page 21: ...better control of the unit always select a safe speed HOW TO OPERATE THE UNIT ON HILLS WARNING Do not ride up or down slopes that are too steep to back straight up Never ride the unit across a slope S...

Page 22: ...re To adjust the carburetor see the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth 2 A change from summer to winter operation 3 A 40 degree change in the op...

Page 23: ...is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown 5 Do not cut or b...

Page 24: ...nings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS 1 The...

Page 25: ...cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 15 WARNING Always keep the n...

Page 26: ...place the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control to...

Page 27: ...onnect the clutch link from the idler arm Figure 20 3 Align the hole in the brake lever with the hole in the frame Hold the brake lever in place with a 1 4 inch 6 mm pin or bolt Figure 21 4 Rotate the...

Page 28: ...e you disconnect the red cable WARNING The battery contains sulfuric acid which is harmful to the skin eyes and clothing If the acid gets on the body or clothing wash with water 1 Disconnect the black...

Page 29: ...the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 25 Replace the old filter with a new filter Use...

Page 30: ...t is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See illustration F...

Page 31: ...starting by accident 1 Remove the gauge wheels Figure 28 2 Mow a short distance on a flat level area to check the level of cut and the height of cut Look at the height of cut position number on the l...

Page 32: ...he LEVEL ADJUSTMENT position 6 Loosen the left and right adjuster knobs Figure 32 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Al...

Page 33: ...he motion drive belt through the opening between the steering plate and the engine plate 3 Install the end of themotion drive belt around the drive pulley Figure 36 4 Put the motion drive belt around...

Page 34: ...ive belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley 6 Pull the belt retainer away from the left mandrel pulley Put the belt around the left...

Page 35: ...e sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 39 2 Mount the square key in the key slot See Figure 39 3 Make sure the valve...

Page 36: ...ng parts 1 Move the lever for the blade rotation control to the ENGAGE position 2 Clean the top of the mower housing 3 Move the lever for the blade rotation control to the DISENGAGE position 4 Again c...

Page 37: ...causes a decrease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburetor 4 Replace the fuel filter PROBLEM Excessive vibration 1 Replace the blade 2 Check for loose engine bolts 3 Dec...

Page 38: ...38 1741624...

Page 39: ...3 Mower Drive 34 Blade 25 Blade Rotation Control 26 Clutch 27 Drive Brake 28 Filter Fuel 29 Fuse 36 Headlight 36 Install Wheels 35 Lubrication 29 Mower Housing Clean 36 Install 30 Level 32 Remove 30 M...

Page 40: ...40 1741624...

Reviews: