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Rover Clipper 405606x108A, Owner'S Manual

The Rover Clipper 405606x108A owner's manual is a comprehensive guide for operating and maintaining this reliable gardening tool. Ensuring hassle-free usage, this essential manual can be conveniently downloaded for free from manualshive.com. Unlock the full potential of your Rover Clipper by accessing this detailed manual today.

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REPAIR PARTS

MODEL 405606x108A

36

F 050760L

CHASSIS & HOOD

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Summary of Contents for Clipper 405606x108A

Page 1: ...µ º º º ò Ì µ º ÍßÚÛÌÇô ßÍÍÛÓÞÔÇô ÑÐÛÎßÌ ÑÒô ßÒÜ Óß ÒÌÛÒßÒÝÛò ÎÛÝÑÎÜ ÌØÛ ÚÑÔÔÑÉ ÒÙ ÒÚÑÎÓßÌ ÑÒ ßÞÑËÌ ÇÑËÎ ËÒ Ìò ÌØ Í ÒÚÑÎÓßÌ ÑÒ Í ÒÛÝÛÍÍßÎÇ ÉØÛÒ ÑÎÜÛÎ ÒÙ ÐßÎÌÍ ÑÎ Ò ÝßÍÛ ÑÚ ÔÑÍÍ ÑÎ ÌØÛÚÌò F 050760L Owner s Manual model 405606x108A ÉØÛÎÛ ÐËÎÝØßÍÛÜæ ò ÜßÌÛ ÐËÎÝØßÍÛÜæ Ü Ó Ç ò ÓÑÜÛÔ ÒÑæ ÜßÌÛ ÑÚ ÓßÒËÚßÝÌËÎÛÎæ ò ...

Page 2: ... or replacing any part found defective by the manufacturer or his agent The warranty period shall apply from the date of purchase for a period of 12 months for domestic use or 90 days for commercial use Warranty applies to Australia and New Zealand only Contact any Rover Mowers Limited authorised service dealer or Rover Agent Extended warranty For domestic use only a 24 months extended warranty ap...

Page 3: ...d gasoline Service the air cleaner regularly Change oil regularly Use 10W 30 oil in summer Tune up the engine regularly Keep equipment in efficient operating condition Dispose of used engine oil properly SAFETY RULES Safe Operation Practices for Ride on Mowers WARNING This cutting machine is capable of amputating hands and feet and throwing objects Failure to observe the following safety instructi...

Page 4: ... them 1 Keep children out of the mowing area and in the watchful care of another responsible adult 2 Be alert and turn the engine off if children enter the area 3 Before and when backing look behind and down for small children 4 Never carry children or any passengers even with the blades off They may fall off and be seriously injured or interfere with the safe operation of the machine 5 Never allo...

Page 5: ...ever let another person ride with you on the unit or on any accessories A passenger will make the unit harder to control block the visibility or distract the operator and is dangerous to the operator the passenger and the equipment Without a passenger seat the passenger can fall from the mower or contact dangerous parts A mower is not a toy for showing off or for giving rides Never cut a wet lawn ...

Page 6: ...rectly assembled not operated correctly or not regularly serviced the mower can be dangerous The most important rule to follow is always use good judgement and common sense Mow safely and carefully Your mower will easily cut thick grass Fingers feet and other parts can also be cut by the blade Injuries occur when the operator does not think and reaches into the chute opening Always operate the mow...

Page 7: ...or empty the grass bagger always stop the engine Before each use of the grass bagger check for cracks wear or deterioration Before you use the grass bagger replace a damaged part with a replacement part approved by the factory For you to have a good green lawn follow the mowing procedures below Do not cut the grass too short If you cut the grass too short you can cause the grass to become yellow o...

Page 8: ...tments or repairs without stopping the engine Disconnect the spark plug wire On or near roads watch out for traffic Direct discharge away from roads When mowing avoid areas where traction is unsure Look back before changing direction of travel In heavy grass raise the cutting height Cut slower Stop the engine to remove clogged grass from the mower Never remove any safety related parts Do not pour ...

Page 9: ... Keep Bystanders Away Read User Instructions Before Operating This Machine 8 WARNING Do Not Use This Machine On Slopes Greater Than 15 Degrees 9 DANGER Keep People Especially Children Away From Unit 10 DANGER No Step 11 DANGER Keep Feet And Hands Away From Rotating Blade 12 DANGER Keep Hands Away From Rotating Blade 13 DANGER Disconnect Spark Plug Wire Before Servicing Unit 14 WARNING Hot Surface ...

Page 10: ...part with the operator on the seat WARNING Before doing any assembly or mainte nance to the mower remove the wire from the spark plug PARTS BAG CONTENTS The fasteners and other loose parts are shown below The fasteners are shown full size The quantity is shown in brackets 2x82 2 Carriage Bolt 14x79 2 Wing Nut 17x47 2 Washer 1001054 2 Knob 20729 1 Keys Ring 17x195 2 Washer 17x192 2 Washer 30x49 2 C...

Page 11: ...t a support block of wood under the tractor 2 Make sure the valve stem is to the outside of the tractor Slide the front wheel on the spindle 3 Fasten each front wheel with washer washer and cotter pin Bend the ends of the cotter pin appart to keep the front wheel on the spindle 4 After the front wheels are installed lift the tractor from the support Roll the tractor off of the container 5 If your ...

Page 12: ...sting Hole Seat Hinge A B HOW TO ASSEMBLE THE STEERING WHEEL Tools Required 3 8 Socket Wrench Attach the steering wheel as follows A 25x3 C 17x146 1 Make sure the front wheels point forward 2 Slide the bellows over the steering post Figure 3 NOTE Before attachment of the steering wheel make sure that the front wheels point forward and are straight For proper alignment of the steering wheel see Fig...

Page 13: ...the battery and battery tray 2 Remove the protective caps from the battery terminals 3 Use a 12 volt battery charger to charge the battery Charge at a rate of 6 amperes for one hour If you do not have a battery charger have an authorized service center charge the battery 4 Install the battery and battery tray Make sure the positive terminal is on the left side HOW TO INSTALL THE BATTERY CABLES WAR...

Page 14: ...d forest covered brush covered or grass covered land unless the engine s exhaust system is equipped with a spark arrester meeting applicable local or state laws if any If a spark arrester is used it must be maintained in effective working order by the operator In the State of California the above is required by law Section 4442 of the California Public Resources Code Other states may have similar ...

Page 15: ... engine running turn the key to the position for the lights IGNITION SWITCH Use the ignition switch to start and stop the engine AUTOMATIC DRIVE DISCONNECT Use the auto matic drive disconnect located under the seat to disengage the transmission LIFT LEVER Use the lift lever to change the height of cut PARKING BRAKE LEVER Use the parking brake lever to engage the brake when you leave the unit SPEED...

Page 16: ...ttle control to the FAST position For maximum charging of the battery and for a cooler running engine and transmission operate the en gine in the FAST position 2 For transport and to tow pull behind attachments control the ground speed with the speed control pedal 3 The engine governor is set at the factory for maximum perform ance Do not adjust the governor to increase the speed of the engine ØÑÉ...

Page 17: ...e your foot from the speed control pedal The speed control pedal will automatically return to the NEUTRAL position 2 When the unit stops slowly move the speed control pedal to the desired direction SPEED CONTROL PEDAL POSITIONS The forward speed is controlled by the position of the speed control pedal The following chart provides functions along with the pedal positions Always operate the engine w...

Page 18: ...r the mower housing and back to raise the mower housing Figure 10 2 When you ride on a sidewalk or road move the lift lever to the highest position and move the blade rotation control to the DISENGAGE position Lift Lever Figure 10 HOW TO STOP THE UNIT 1 Slowly remove your foot from the speed control pedal The speed control pedal will automatically return to the NEUTRAL position and the unit will s...

Page 19: ...r better control of the unit always select a safe speed HOW TO OPERATE THE UNIT ON HILLS WARNING Do not ride up or down slopes that are too steep to back straight up Never ride the unit across a slope See the Slope Guide in the back of this book for information on how to check slopes HOW TO OPERATE ON A HILL 1 Control the speed only with the speed control pedal Do not use the brake pedal on a hill...

Page 20: ...ever use engine cleaner or carburetor cleaner in the fuel tank or permanent damage can occur CARBURETOR The factory settings for the carburetor are for most conditions If the engine is operated under the following conditions you can adjust the carburetor mixture To adjust the carburetor see the engine manufacturer s instructions 1 The engine has a loss of power or does not run smooth 2 A change fr...

Page 21: ...blade If the blade is bent or damaged immediately replace the blade Also make sure the nut for the blade is tight 4 Keep the blade s sharpened Worn blades will cause the ends of the grass to turn brown 5 Do not cut or bag grass that is wet Wet grass will not discharge correctly Let the grass dry before cutting 6 Use the left side of the mower housing to trim near an object 7 Discharge the cut gras...

Page 22: ...arnings in the Owner s Manual Add fuel stabilizer Refer to the Engine Owner s Manual Prepare battery for storage a Remove from unit b Fully charge c Move to cool dry place GENERAL RECOMMENDATIONS 1 The owner s responsibility is to maintain this product This will extend the life of the product and is also necessary to maintain warranty coverage 2 Check the spark plug drive brake lubricate the unit ...

Page 23: ...t cut correctly and can cause an accident 8 Fasten the blade with the original washers and nut Make sure the outside rim of the Belleville washer is against the blade Figure 13 WARNING Always keep the nut tight that holds the blade A loose nut or blade can cause an accident 9 Tighten the nut that holds the blade to a torque of 35 foot pounds 47 5 N m 10 Install the mower housing See How To Install...

Page 24: ...replace the mower drive belt See How To Replace The Mower Drive Belt If replacing the belt does not correct the problem take the unit to an authorized service center 8 Move the blade rotation control to the DISENGAGE posi tion Stop the engine Disconnect the wire from the spark plug Check the operation of the blade brake Rotate the pulleys with your hand Make sure the brake pads are pressed tightly...

Page 25: ...sconnect the clutch link from the idler arm Figure 18 3 Align the hole in the brake lever with the hole in the frame Hold the brake lever in place with a 1 4 inch 6 mm pin or bolt Figure 19 4 Rotate the clutch link until the mounting hole in the clutch link is aligned with the hole in the idler arm as shown in Figure 18 5 Connect the clutch link to the idler arm Figure 18 6 Remove the 1 4 inch 6 m...

Page 26: ...ore you disconnect the red cable WARNING The battery contains sulfuric acid which is harmful to the skin eyes and clothing If the acid gets on the body or clothing wash with water 1 Disconnect the black cable from the negative terminal Figure 21 2 Disconnect the red cable from the positive terminal 3 Lift the battery tray and the battery out of the unit HOW TO CLEAN THE BATTERY 1 Remove the batter...

Page 27: ...or the fuel line the fuel tank must be empty If the fuel filter is dirty the engine will run rough and have less performance Remove the old filter Figure 23 Replace the old filter with a new filter Use an original equipment part See an authorized service dealer in your area Fuel Line Clips Fuel Filter Figure 23 CHECK THE TIRES Check the air pressure in the tires Tires with too much air pressure wi...

Page 28: ...e mower drive belt is against the stack pulley Also make sure the mower drive belt is not twisted 3 Attach the front hanger to the axle support with the hanger rod Fasten with the fasteners as shown See illustration F 4 Make sure the mower drive belt is between the stack pulley and the two belt guides See illustration G 5 Attach the suspension links to the lifter assembly Fasten with the washers a...

Page 29: ...position 5 Loosen the left and right adjuster knobs Figure 27 Push down on each side of the mower housing Make sure both sides of the mower housing are setting on a flat surface Also make sure the lift links are loose and can easily move up or down 6 Push down on the lift links and tighten the left and right adjust er knobs Figure 27 Make sure the adjuster knobs are tight If necessary use a wrench...

Page 30: ... the motion drive belt through the opening between the steering plate and the engine plate 3 Install the end of themotion drive belt around the drive pulley Figure 31 4 Put the motion drive belt around the V idler pulley Install the motion drive belt V idler pulley and spacer 5 Put the belt around the idler pulley Fasten the idler pulley and spacer with the hex nut Make sure the flat side of the b...

Page 31: ...drive belt Pull the belt retainer away from the right mandrel pulley Put the belt around the right mandrel pulley 6 Pull the belt retainer away from the left mandrel pulley Put the belt around the left mandrel pulley 7 Pull the belt retainer away from the idler pulley Put the flat side of the mower drive belt around the idler pulley 8 Make sure the V side of the mower drive belt is against the man...

Page 32: ...ake sure the washer hold the hub caps in place Rear Wheel 1 Install the washers and spacer onto the axle as shown in Figure 34 2 Mount the square key in the key slot See Figure 34 3 Make sure the valve stem is to the outside of the tractor Align the slot in the rear wheel with the square key Slide the rear wheel on the axle 4 Fasten the rear wheel with washer and e ring 5 If your model has hub cap...

Page 33: ...ving parts 1 Move the lever for the blade rotation control to the ENGAGE position 2 Clean the top of the mower housing 3 Move the lever for the blade rotation control to the DISENGAGE position 4 Again clean the top of the mower housing 5 After you cut the grass clean the bottom of the mower housing STORAGE over 30 days At the end of each year prepare the unit for storage as follows THE ENGINE For ...

Page 34: ... 1 Replace the spark plug 2 Clean the air filter 3 Adjust the carburetor 4 Adjust the throttle control 5 Drain the fuel tank Clean the fuel line Replace the fuel filter PROBLEM A hot engine causes a decrease in power 1 Clean the air screen 2 Check the oil 3 Adjust the carburetor 4 Replace the fuel filter PROBLEM Excessive vibration 1 Replace the blade 2 Check for loose engine bolts 3 Decrease the ...

Page 35: ...NOTES 35 F 050760L ...

Page 36: ...06x108A 36 F 050760L CHASSIS HOOD 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 24 21 22 23 25 26 27 54 29 28 53 32 33 34 35 31 36 37 38 16 39 40 41 42 50 16 16 43 44 45 16 46 47 16 16 2 48 49 70 16 30 55 57 56 51 31 60 ...

Page 37: ...ng Headlamp 29 1001799E701 Bracket Lower Pivot 30 690482E701 Support Battery 31 26x270 Screw 32 26x238 Screw 33 1001491 Bearing Steering 34 1001584E701 Dash 35 26x201 Screw 36 093007E701 Panel Access 37 095318E701 Support Dash 38 1001270E701 Bracket Rear Hanger 39 094083E700 Support Left Grille 40 094007E701 Axle Hanger 41 094082E700 Support Right Grille 42 009x58 Bolt Shoulder 43 1001928E701 Fram...

Page 38: ...6x108A 38 F 050760L DRIVE ASSEMBLY 1 1 1 1 1 55 2 4 5 6 7 8 9 9 10 11 12 14 15 16 17 18 21 22 23 24 19 20 19 29 30 28 27 26 25 16 35 31 33 32 34 36 57 28 38 34 49 50 55 39 56 39 40 42 41 46 43 44 45 53 47 41 48 52 51 40 54 58 ...

Page 39: ...28 26x216 Screw 29 1001234 Z Rod Control 30 092132 Z Nut Adjusting 31 015x84 Nut Centerlock 32 030x20 Pin Cotter 33 017x48 Washer 34 165x92 Spring Extension 35 17x148 Washer 36 1001086 Z Arm Disconnect 37 06x105 Capscrew 38 165x150 Spring Brake 39 015x98 Locknut Flange 40 690409 Pulley Idler 41 690369 Spacer 42 1001097E701 Bracket Idler Assembly 43 009x49 Bolt Shoulder 44 1001007 Z Link Clutch 45 ...

Page 40: ... PARTS MODEL 405606x108A 40 F 050760L STEERING 2 4 5 6 7 8 9 10 11 12 15 6 13 30 30 30 17 18 30 14 30 19 16 26 24 21 22 23 25 27 24 25 22 23 28 29 25 25 30 33 35 36 19 31 31 32 38 20 20 37 40 39 34 1 3 41 43 ...

Page 41: ... Bolt 19 030x49 Pin Cotter 20 690150 Bearing 21 094576E701 Spindle Assembly Left 22 01x111 Bolt 23 17x104 Washer 24 017x53 Z Washer 25 015x84 Nut Flange 26 1001460E701 Axle Assembly 27 095329E701 Drag Link Left 28 094575E701 Spindle Assembly Right 29 095328E701 Drag Link Right 30 26x249 Screw 31 091334 Bearing Wheel 32 024373 Stem Valve 33 024380 Tire 407924 Tube 34 094581 601 Wheel andTire Assemb...

Page 42: ...08A 42 F 050760L MOWER HOUSING SUSPENSION 1 2 3 4 5 6 7 8 14 14 9 10 11 12 12 11 13 14 15 16 17 18 19 20 20 21 22 22 23 24 24 24 25 25 11 15 27 26 26 24 25 15 33 34 36 37 32 32 38 31 24 30 25 41 43 15 30 31 44 42 24 7 40 39 39 45 ...

Page 43: ...18E701 Bracket PTO 18 165x118 Spring PTO 19 690394E701 Crank PTO 20 690212E701 Link Lift 21 690122 Z Link Lift Handle 22 17x168 Washer 23 017x57 Washer 24 0031x4 Pin Hair 25 017x91 Washer 26 002x85 Bolt Carriage 27 1001111E700 Lever Assembly Lift 30 094067 Pin 31 094055E701 Bracket Rear Suspension 32 690151 Spacer Lifter 33 009x53 Bolt Shoulder 34 094015E700 Bracket Pivot 36 17x191 Washer 37 015x8...

Page 44: ...4 25 24 12 8 22 20 19 9 5 47 10 13 14 11 15 16 17 51 18 5 22 22 21 23 22 17 33 50 53 14 22 26 5 28 5 48 23 22 17 22 22 27 24 26 10 11 8 20 21 5 23 22 30 29 17 14 13 47 15 9 5 19 31 32 33 44 43 42 33 33 34 41 36 42 37 38 39 40 38 39 40 35 37 36 34 33 33 33 5 23 32 45 17 46 17 53 ...

Page 45: ...olt Shoulder 25 690408E701 Arm Idler 26 166x41 Spring 27 094047E701 Pad Assembly Right Brake 28 094145E701 Bracket Assembly Brake 29 166x42 Spring 30 094142E700 Bracket Suspension 31 091770E700 Plate 32 015x88 Nut Flange 33 002x53 Bolt Carriage 34 1001200 Mandrell 35 690539E701 Bracket Suspension 36 690411 Adapter Blade 37 095103E701 Blade 38 17x166 Washer 39 17x165 Washer 40 15x100 Nut 41 0166x4 ...

Page 46: ...REPAIR PARTS MODEL 405606x108A 46 F 050760L ENGINE MOUNT 1 6 7 8 9 10 11 12 13 14 15 15 21 22 22 21 2 3 4 5 26 30 31 9f 9a 9d 9b 9b 9c 23 23 9e 32 ...

Page 47: ...ffler 9b 091309 Gasket Muffler 9c 095207 Adapter Muffler 9d 06x103 Screw Adapter 9e 009x59 Bolt Muffler 9f 092378 Lock Screw 10 0025x7 Bolt Engine Mount 11 690439 Z Stack Pulley Assembly 12 019x35 Lockwasher 13 01x140 Bolt Hex 14 17x170 Washer 15 26x249 Screw 21 094384 Guide Belt 22 015x79 Z Nut Flange 23 094066 Guide Belt 26 26x253 Screw 30 1001897 Shield Heat 31 26x263 Screw 32 06x104 Screw For ...

Page 48: ...REPAIR PARTS MODEL 405606x108A 48 F 050760L ELECTRICAL SYSTEM MAIN HARNESS 250x112 SEAT 250x67 LIGHT 250x92 1 2 3 4 5 6 8 9 7 10 11 ...

Page 49: ...witch Ignition 1001304 Key Ignition 091489 Nut Hex 091488 Cap Ignition 4 1001575 Switch Limit 5 302031 Fuse 407078 Holder Fuse 6 1002004 Solenoid 26x229 Screw Mounting 15x116 Locknut 7 024x32 Cable Battery Ground 26x229 Screw Ground Cable 8 021075 Battery 002x82 Bolt Carriage 014x79 Wingnut 690604 Boot Battery Positive 9 250x67 Harness Seat Switch Wire 10 094159 Switch Seat Sensor 11 024x31 Cable ...

Page 50: ...50 F 050760L ...

Page 51: ...wer Drive 31 Blade 23 Blade Rotation Control 24 Clutch 25 Drive Brake 26 Filter Fuel 27 Fuse 33 Headlight 33 Install Wheels 32 Lubrication 27 Mower Housing Clean 33 Install 28 Level 29 Remove 28 Muffler 22 Storage 33 Maintenance Chart 22 Motion Drive Belt Adjust 25 Replace 30 Mower Drive Belt Adjust 24 Replace 31 Mower Housing Clean 33 Cutting Height 18 Install 28 Level Adjustment 29 Operation 19 ...

Page 52: ...52 F 040740L ...

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