Roundup DFW series Owner'S Manual Download Page 17

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P/N 1010678 Rev. K 08/12

REPLACEMENT PARTS – DFW/DFWT-100/150 (continued)

1 0011115 Top Cover Assy. (DFW) 1

(Incl. Nos. 2, 3 & 4)

0011154 Top Cover Assy. (DFWT) 1

(Incl. Nos. 2, 3 & 4)

0011162 Top Cover Assy.

(Mfg. # 9100128 only)

(Incl. Nos. 2, 3 & 4)

2 0020578 Shelf, Top Cover (DFW) 1

0020577 Shelf, Top Cover (DFWT) 1

0020453 Shelf, Top Cover

(Mfg. # 9100128 only)

3 0021065 Liner, Top Cover (DFW) 1

0021090 Liner, Top Cover (DFWT) 1

4 7000122 Gasket, Top Cover (DFW) 1

7000123 Gasket, Top Cover (DFWT) 1

5 0010145 Spray Tube Assy. (DFW) 1

0010146 Spray Tube Assy. (DFWT) 1

6 7000124 Steam Generator, 120V 1

(DFW Series) 1800 Watts

7000147 Steam Generator, 120V 1

(Mfg. # 9100102, 105)

7000125 Steam Generator, 230V 1

(DFW Series) 2800 Watts

7000126 Steam Generator, 120V 1

(DFWT Series) 1800 Watts

7000127 Steam Generator, 230V 1

(DFWT Series) 2800 Watts

7 7000448 Tube, Generator,

1/8” x 2-1/2”

(DFW/DFWT-100 Series)

8 4050210 Thermistor (Non-Timer 1

Models only)

4050209 Thermocouple (Timer 1

Models only)

9 0700451 Power Cord, 120 VAC, 1

14/3 5-20P

0700463 Power Cord, 120 VAC, 1

14/3 5-15P

0700453 Power Cord, 230 VAC, 1

CEE 7/7

0700437 Power Cord, 230 VAC, 1

IEC-309

10 7000139 Quick Disconnect, Male 1
12 218P145 Cover, Leg

13 210K230 Leg, 1” (Pack of 4)

14 0503069 Base Plate (DFW Series) 1

0503178 Base Plate (DFWT Series) 1

15 7000131 Insulation Kit (DFW)

7000132 Insulation Kit (DFWT) 1

16 0021055 Main Housing (DFW)

0021072 Main Housing (DFWT) 1

0021092 Main Housing

(Mfg. #9100128)

17 0503174 Retainer, Generator

18 0503177 Diffuser Pan (DFW)

0503182 Diffuser Pan (DFWT)

19 2130102 Perforated Pan (DFW) 1

2130103 Perforated Pan (DFWT) 1

20 0800106 Trivet (DFW)

0800109 Trivet (DFWT)

21 7000133 Handle Kit

(Incl. Nos. 22 & 66)

22 0020964 Cover, Handle Bracket 1
23 0800219 Hinge Pin, Top Cover

24 0501569 Hinge Base, Top Cover 1
25 0800280 Hinge Pin

(Mfg. #9100128 only)

26 0502719 Hinge Base

(Mfg. # 9100128 only)

27 0600125 Spring

(Mfg. # 9100128 only)

28 0020952 Hinge Beam

(Mfg. # 9100128 only)

29 0502722 Pivot Bracket

(Mfg. # 9100128 only)

31 0012546 Access Cover Assy.

32 7000214 Diode Assy.

33 7000849 Silicone Tube Kit

(Includes 2 tubes)

34 1000976 Label, Front Panel

(Non-Timer Models only)

1001036 Label, Front Panel

(Timer Models only)

35 4010166 Operate Switch

36 4010151 Rocker Switch, 120V 1

4010137 Rocker Switch, 230V 1

37 7000392 Control Board

(Non-Timer Models only)

38 7000317 Control Board

(Timer Models only)

39 7000319 Transformer

40 7000652 Relay, Solid State

41 7000135 Hi-Limit Thermostat

42 7000136 Terminal Block Kit

(Incl. No. 43)

43 100P967* Marking Label

44 7000137 Water Pump Kit, 24 VAC 1

(Incl. No. 32 & 33)

45 7000142 Outlet Tube Kit

(Incl. Nos. 46, 47 & 48)

46 204P114* Elbow, Female, 1/4” Tube 1
47 2000188 Outlet Tube

48 2040103 Connector, Male,

1/4” Tube

49 4040145 Solenoid, 24V

50 7000138 Quick Disconnect

Body & Plate Kit

51 0010159 Filter Assy., Water Tank 1
52 0010584 Inlet Hose Assy.

with Strainer

53 040K251 Strain Relief

54 0505699 Relay Heat Sink

55 0503333 Bracket, Temperature 1

Sensor

56 7000156 Audio Alarm Kit

57 7000170 Check Valve Kit,

Discharge & Intake

58  040P138* Locknut, Conduit, 1/2”  1
59  308P104* Screw, #8-32 x 3/8”, SS  1
60  211P127* Retaining Ring

61 325P109* Screw, Hex

62 325P154* Lockwasher

63 325P104* Washer, Flat

64  308P103* Screw, #8-32 x 1/4”, SS  1
65  308P164* Screw, #8-32 x 1”, SS  1
66  308P132* Screw, #8-32 x 3/4”,

Flat, SS

67 211P195* Hose Clamp

68 306P123* Screw, #6-32 x 7/8”, SS 1
69 308P124* Screw, #8-32 x 1/2”, 1

1-Way, SS

70  308P143* Nut, Hex, #8-32 KEPS  1
71  308P108* Screw, #8-32 x 3/4”, SS  1
72  406P107* Cable Tie

73  300P102* Nut, Tinnerman, U-type  1
74  306P130* Nut, Hex, #6-32 KEPS  1
75  306P103* Screw, #6-32 x 3/8”, SS  1
76  020P117* O-Ring

77  211P101* Hose Clamp, 3/8” Dia.  1
78  306P104* Screw, #6-32 x 1/4”, SS  1
79  301P106* Nut, Spotweld, #6-32  1
80  304P105* Nut, Hex, #4-40 KEPS  1
81  1000275  Label, Water & Waste   1

Connection

* Only available in packages of 10.

Item Part No. Description

Qty.

Item Part No. Description

Qty.

Item Part No. Description

Qty.

Summary of Contents for DFW series

Page 1: ... 9100101 9100102 9100103 9100104 9100105 9100106 9100107 9100111 9100112 9100113 9100114 9100115 9100116 9100118 9100121 9100122 9100123 9100124 9100125 9100126 9100128 9100131 9100132 9100133 9100134 9100135 9100136 9100146 9100147 9100156 www ajantunes com POWER UP DOWN PROGRAM START STOP ...

Page 2: ...e free operation WARRANTY INFORMATION Please read the full text of the Limited Warranty in this manual If the unit arrives damaged contact the car rier immediately and file a damage claim with them Save all packing materials when filing a claim Freight damage claims are the respon sibility of the purchaser and are not covered under warranty The warranty does not extend to Damages caused in shipmen...

Page 3: ...ance Electrical ground is required on this appliance Check with a qualified electrician if you are in doubt as to whether the appliance is properly grounded If a chemical cleaner is used be sure it is safe to use on cast aluminum Observe all precautions and warnings on product label Inspection testing and repair of elec trical equipment should only be per formed by qualified service personnel This...

Page 4: ...0 Volt DFWT 150 9100126 230 2800 12 2 50 60 CEE 7 7 16 Amp 250 Volt DFWT 150 9100128 230 2800 12 2 50 60 IEC 309 16 Amp 250 Volt DFWT 200 9100131 120 1800 15 50 60 NEMA 5 15P 15 Amp 120 Volt DFWT 200 9100132 120 1800 15 50 60 NEMA 5 20P 20 Amp 120 Volt DFWT 200 9100133 230 2800 12 2 50 60 CEE 7 7 16 Amp 250 Volt DFWT 250 9100134 120 1800 15 50 60 NEMA 5 15P 15 Amp 120 Volt DFWT 250 9100135 120 180...

Page 5: ...odels require a direct cold water hookup A water inlet hose and strainer assembly Figure 1 is supplied Incoming water is controlled by a normally closed solenoid valve located inside the steamer s electrical housing 1 Turn off the water valve not supplied that provides water to the unit 2 Connect the 1 4 6 5 mm ID flexible tubing to the outlet side of the water pressure regulator and secure using ...

Page 6: ...15 minutes To change any of these settings see the appropriate Operating Instructions for your specific unit OPERATING INSTRUCTIONS NON TIMER MODELS 1 Turn the power on Figure 2 2 Allow the unit to preheat for approxi mately 30 minutes NOTE Do NOT push the OPERATE button during warm up 3 Open the top cover and place the product to be steamed onto the trivet then close the cover 4 Press the OPERATE...

Page 7: ...n release SHO will be displayed Item D Figure 4 6 Press and release the PROGRAM but ton and use the UP or DOWN ARROW buttons to change the SHO setting in seconds Item E Figure 4 NOTE 20 seconds is recommended 7 Press and release the PROGRAM but ton again and use the UP or DOWN ARROW buttons to change the SHO setting in minutes Item F Figure 4 NOTE 00 minutes is recommended Figure 4 Control Program...

Page 8: ... and hold the PROGRAM and START STOP buttons simultaneously 3 Turn the unit on while holding the buttons Release the buttons when the unit stops beeping NOTE Repeat steps 1 through 3 if the unit still displays the ERR fault code 4 The display will now register 15 00 NOTE It is recommended that the SHO and H2O settings be adjusted to the recommended settings shown in the Programming section of this...

Page 9: ...ollow the delimer manufacturer s instructions for proper mixture and use 2 Using a sponge or a dry towel remove the delimer solution from the genera tor surface and then rinse the surface with clean water To ensure proper steaming characteristics some calcium mineral deposits must be pres ent on the generator surface If during clean ing the surface does become free of calcium mineral deposits add ...

Page 10: ... rear hinge bracket screws Figure 9 one turn only 2 Push down on the top cover heavily Figure 9 This ensures the gasket is seated squarely around the Generator While maintaining the downward pressure re tighten the screws WATER STRAINER DIRECT WATER HOOKUP MODELS The water strainer protects your equipment from any foreign debris in the water line that could damage the unit s solenoid causing the u...

Page 11: ...ircuit Thermistor is inoperable Non Timer Models Only The unit s main electrical panel circuit breakers trips Damaged receptacle plug or cord or a loose connec tion or an internal component failure Turn power off allow unit to cool to room tempera ture and then restart the unit Contact your main tenance person or Authorized Service Agency if the condition repeats Circuit breaker is overloaded Wate...

Page 12: ...alues as described in the Programming section of this manual Insufficient or excessive calcium mineral deposits on the Generator surface Verify that a thin layer of calcium mineral deposits is present on the Generator surface Refer to the Maintenance section of this manual Generator surface is bare The Generator surface must have a thin coating of calcium mineral deposits for proper steaming Refer...

Page 13: ...ing the unit on a number of single shot cycles and then letting it rest If the unit still leaks disassemble the Solenoid Valve and clean out the plunger Reassemble the unit and test again If a leak is still present replace the Solenoid Valve Contact your maintenance person or Authorized Service Agency The Water Pump and or its Check Valves are clogged or damaged Verify that the filter is present i...

Page 14: ... Lobster Tails 5 Frozen 8 oz ea 16 Rock Lobster Tails 4 10 oz ea 10 Rock Lobster Tails 4 Frozen 10 oz ea 20 Sea Scallops 1 lb 5 8 Shrimp Green Headless 20 1 oz ea 6 Shrimp Peeled Deveined 1 lb 5 6 Shrimp Peeled Deveined Frozen 1 lb 8 9 Turbot Steaks 3 8 oz ea 5 POULTRY Chicken 4 Quarter 10 oz ea 23 25 Chicken 2 Half 1 lb ea 25 Chicken Supreme 6 Frozen 30 Pillow Pack 4 oz ea Chicken or Turkey Roll ...

Page 15: ... D PVC BRD 12 Long 1 4 2040150 Elbow Male Nylon 2 1 4 Barb x 3 8 NPT 5 0503615 Bracket Manifold Mtg 1 6 2190129 Nipple 1 4 NPT x 1 4 NPT 1 7 2090127 Strainer 1 4 FPT 1 8 2080118 Quick Disconnect 1 8 NPT 1 9 2190113 Manifold 1 10 2110160 Clamp Ear Med 4 11 2040151 Nipple HEx 3 8 x 1 4 NPT Nylon 1 12 2170114 Gauge Water Pressure 1 13 2170113 Regulator Pressure 1 1 10 3 9 2 4 5 13 11 12 6 7 8 1 05038...

Page 16: ...7 33 33 41 42 43 44 57 58 67 67 67 67 68 69 70 70 70 71 72 74 53 Inset B 32 57 31 51 77 81 64 33 See Inset C See Inset B 9 8 34 35 36 37 39 40 54 55 59 64 70 73 75 79 74 Inset C Non Timer Models DFW DFWT 100 MAD EINUSA T3 T4 PCB 00 0 234 R13 C5 R6 R9 R1 R5 R2 U1 CR6 CR1 T1 R12 C4 R4 R15 C6 R10 R14 C1 VR1 C3 T2 R8 SER IAL NO R18 CR5 ANT UNE S R16 T6 T5 R11 CR4 CR2 8 34 35 36 38 39 55 56 59 64 70 73...

Page 17: ...pring 3 Mfg 9100128 only 28 0020952 Hinge Beam 1 Mfg 9100128 only 29 0502722 Pivot Bracket 1 Mfg 9100128 only 31 0012546 Access Cover Assy 1 32 7000214 Diode Assy 1 33 7000849 Silicone Tube Kit 1 Includes 2 tubes 34 1000976 Label Front Panel 1 Non Timer Models only 1001036 Label Front Panel 1 Timer Models only 35 4010166 Operate Switch 1 36 4010151 Rocker Switch 120V 1 4010137 Rocker Switch 230V 1...

Page 18: ...64 64 66 61 63 16 54 40 54 7 8 8 34 34 35 35 36 36 37 38 39 39 41 42 43 45 46 47 48 49 53 55 55 56 58 59 59 59 64 64 68 69 70 70 70 73 73 74 75 75 79 79 74 74 50 Inset B Inset C Timer Models DFW DFWT 250 Inset C Non Timer Models DFW DFWT 200 10 76 See Page 15 for Strainer Parts 52 40 See Inset C 31 81 64 See Inset B 9 ...

Page 19: ...Tube Kit 1 Includes 2 tubes 34 1000976 Label Front Panel 1 Non Timer Models only 1001036 Label Front Panel 1 Timer Models only 35 4010166 Operate Switch 1 36 4010151 Rocker Switch 120V 1 4010137 Rocker Switch 230V 1 37 7000392 Control Board 1 Non Timer Models only 38 7000317 Control Board 1 Timer Models only 39 7000319 Transformer 1 40 7000652 Relay Solid State 1 41 7000135 Hi Limit Thermostat 1 4...

Page 20: ...4 45 A B I L M P K 7 26 27 28 29 30 31 32 33 A G H I K 34 7 8 17 E D 10 B B 25 15 14 11 B 22 F 21 20 19 18 16 12 See Inset A See Inset B Inset B Timer Model only 5 6 42 N See Page 25 for Strainer Parts 41 9 See Page 5 8 35a 36 37 38a 44 A B I L M P K Inset A Non Timer Model Mfg No 9100147 40 43 40 39 ...

Page 21: ...1 2000188 Outlet Tube 1 32 2040103 Male Connector 1 4 1 33 4040145 Solenoid 24 VAC 1 34 7000138 Quick Disconnect 1 Body Plate Kit 35 1001036 Front Panel Label 1 Timer Models Only 35a 1000976 Front Panel Label 1 Non Timer Models Mfg No 9100147 36 4010166 Operate Switch 1 37 4010137 Power Switch 1 38 7000317 Control Board 1 Timer Models Only 38a 7000392 Control Board 1 Non Timer Models Mfg No 910014...

Page 22: ...AM WHT T6 T5 SOLENOID PUMP OR 120V 230V WHT BLK WHT BLK BLK MOMENTARY SWITCH T1 T2 T4 ORG BRN BRN BLU GND PUMP ONLY YEL RED T7 T3 2 1 3 4 BLU DIODE PUMP ONLY BLK 6 2 1 TRANSFORMER 4 5 8 10 18 GA AWM 105 C BLK BRN WHT BLU GRN GRN YEL UNLESS OTHERWISE SPECIFIED NOTE ALL WIRES TO BE 14 GA AWM 105 C HEATER THERMOSTAT HI LIMIT CONTROL THERMOCOUPLE 22 GA AWM 105 C S S RELAY BOARD WIRING DIAGRAM ...

Page 23: ...RD WHT BLK WIRING DIAGRAM WHT THERMOSTAT HI LIMIT CONTROL TEMP T1 T2 MOMENTARY SWITCH SOLENOID PUMP OR 120V 230V T3 T4 WHT BLK WHT BLK BLK BRN ORG BLK BRN GND PUMP ONLY T5 T6 2 3 1 4 YEL RED PUMP ONLY DIODE BLK 18 GA AWM 105 C BLK BRN WHT BLU GRN GRN YEL UNLESS OTHERWISE SPECIFIED NOTE ALL WIRES TO BE 14 GA AWM 105 C HEATER S S RELAY THERMISTOR 22 GA AWM 105 C WIRING DIAGRAM continued ...

Page 24: ...eding maximum weight capacity 4 lbs This warranty does not cover water contamination problems such as foreign material in water lines or inside solenoid valves It does not cover water pressure problems or failures resulting from improper incorrect voltage supply This warranty does not cover Travel Time Mileage in excess of 2 hours 100 miles 160 km round trip from the nearest authorized service age...

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Roundup DFW series, Owner'S Manual

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