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Roto-Mix 1105A, Operation And Parts Manual

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Roto-Mix 1105A Operation And Parts Manual Download Page 27

 115 1/2" 

 123 1/2" MAX. 

 2 1/2" MAX. 

 119 1/2" 

 116 1/2" 

INCLINE CONVEYOR RETRACTED

 12 1/2" 

 45" 

INCLINE CONVEYOR EXTENDED

 5 1/2" 

 119 1/2" 

 126 1/2" MAX. 

 115 1/2" 

 2 1/2" MAX. 

 116 1/2" 

ADJUSTABLE CONVEYOR

RETRACTED

 20" 

 53 1/2" 

 30° 

ADJUSTABLE CONVEYOR

EXTENDED @ 30º INCLINE

 23 1/2" 

 30 1/2" 

ADJUSTABLE CONVEYOR

EXTENDED FLAT

All Dimensions & Specifications are Approximate and Subject to Change Without Notice.

HEIGHT DIMENSIONS BASED ON A 42" O.D. TIRE 11R x 22.5"

27

1105A TRAILER DIMENSIONS

FRONT CENTER DISCHARGE - 42" WIDE CONVEYOR

Summary of Contents for 1105A

Page 1: ...1 1105A 1355A 1505A Mixer Operation and Parts Manual ROTO MIX P O BOX 1724 2205 E Wyatt Earp Blvd Dodge City Kansas 67801 620 225 1142 441926 01 2020 SERIAL NUMBER_________________...

Page 2: ...2...

Page 3: ...LES WARRANTY SERVICE POLICY 6 OPERATOR QUALIFICATIONS 7 SAFETY 8 18 OPERATION 19 20 TRANSMISSION INFORMATION 21 LUBRICATION 22 24 TROUBLE SHOOTING 25 DIMENSIONS 26 31 FEATURES SPECIFICATIONS 32 REPAIR...

Page 4: ...se The Guarantee appears in the front of this book along with the Registration and Inspection Certificate For information on ordering repair parts refer to the Repair Parts section at the back of this...

Page 5: ...uded in and covered by said warranty then such defective part or parts shall promptly be replaced without charge to the purchaser F O B the ROTO MIX plant Product Registration It is a condition of thi...

Page 6: ...or Travel Time to and from sites Rental of replacement equipment during repair period Products that have been declared a total loss and subsequently salvaged Overtime labor charges ROTO MIX is not res...

Page 7: ...r situation 2 Current OSHA regulations state in part At the time of initial assignment and at least annually thereafter the employer shall instruct EVERY employee in the safe operation and servicing o...

Page 8: ...ous injury or death This signal word is to be limited to the most extreme situations typically for machine components which for functional purposes cannot be guarded WARNING Indicates a potentially ha...

Page 9: ...se common sense when operating SAFETY FIRST REMEMBER The careful operator is the best operator Most accidents are caused by human error Certain precautions must be observed to prevent the possibility...

Page 10: ...nual Do not attempt to operate this equipment under the influence of drugs or alcohol Review the safety instructions with all users annually This equipment is dangerous to children and persons unfamil...

Page 11: ...cts and being thrown off Riders also obstruct the operator s view resulting in the machine being operated in an unsafe manner OPERATE MIXER FEEDER SAFELY Rotating parts can entangle or strike people r...

Page 12: ...metal object across the posts Use a volt meter or hydrometer Do not charge a frozen battery it may explode Warm battery to 16C 60F AVOID HIGH PRESSURE FLUIDS Escaping fluid under pressure can penetra...

Page 13: ...n the decal over the specified area and carefully press the small portion with the exposed sticky backing in place Slowly peel back the remaining paper and carefully smooth the remaining portion of th...

Page 14: ...ure that there are no tools lying on or in the mixer feeder Do not use the unit until you are sure that the area is clear especially children and animals Because it is possible that this mixer feeder...

Page 15: ...ermediate slopes Avoid sudden starts and stops Pick the flattest possible route when transporting across fields Avoid the edges of ditches or gullies and steep hillsides Be extra careful when working...

Page 16: ...ren to play on or around the stored unit Make sure parked machine is on a hard level surface and engage all safety devices Wheel chocks may be needed to prevent unit from rolling HIGHWAY AND TRANSPORT...

Page 17: ...ections etc Be observant of bridge loading ratings Do not cross bridges rated lower than the gross weight at which you are operating Watch for obstructions overhead and to the side while transporting...

Page 18: ...otherwise specified Where replacement parts are necessary for periodic maintenance and servicing genuine factory replacement parts must be used to restore your equipment to original specifications RO...

Page 19: ...driveline Match tractor PTO with the feed mixer driveline IMPORTANT To prevent driveline damage adjust tractor drawbar to recommended setting Disengage tractor PTO before turning Remove clevis if equi...

Page 20: ...l length of cut is correct NOTE engaging dogs and excessive amount will cause mix quality to deteriorate D Add balance of grain and or commodities keeping more fragile ingredients toward the end of th...

Page 21: ...is a 4 speed automatic transmission with the reverse blocked The transmission will start in first gear and up shift as engine speed increases If engine speed decreases transmission will down shift ac...

Page 22: ...Fill reservoir to center of sight gauge run unit and add oil up to center of sight gauge if needed Check daily oil level must always be visible in sight gauge Note Do not fill gearbox through oil rese...

Page 23: ...RVOIR COMER T GEARBOX PRESSURE SIDE OF CIRCULATION PUMP 1 2 INCREASER GEAR BOX SIGHT PLUG RESERVOIR OIL FILTER TRANSMISSION EXTERNAL FILTER TRANSMISSION INTERNAL FILTER INSIDE OIL PAN 1105A 1355A OIL...

Page 24: ...Every 8 hours CV Joint Good Quality Grease Every 8 hours Auger T Gearbox s Synthetic Gear Lube 75W 90 After the first 100 hours of operation Thereafter oil should be changed every 2000 hours or 12 mo...

Page 25: ...g quality poor not thorough Batch has high concentration of light weight ingredients and rotates too fast inside tub for thorough mixing Extend restrictor plates dogs further into tub as instructed un...

Page 26: ...EYOR CENTERED 9 1 2 31 1 2 FLAT CONVEYOR EXTENDED RIGHT 11 31 1 2 FLAT CONVEYOR EXTENDED LEFT HEIGHT DIMENSIONS BASED ON A 42 O D TIRE 11R x 22 5 All Dimensions Specifications are Approximate and Subj...

Page 27: ...2 MAX 116 1 2 ADJUSTABLE CONVEYOR RETRACTED 20 53 1 2 30 ADJUSTABLE CONVEYOR EXTENDED 30 INCLINE 23 1 2 30 1 2 ADJUSTABLE CONVEYOR EXTENDED FLAT All Dimensions Specifications are Approximate and Subje...

Page 28: ...45 1505 19 1 2 34 1 2 FLAT CONVEYOR EXTENDED RIGHT 21 34 1 2 FLAT CONVEYOR EXTENDED LEFT HEIGHT DIMENSIONS BASED ON A 36 5 O D TIRE 255 R70 x 22 5 All Dimensions Specifications are Approximate and Sub...

Page 29: ...ED 22 48 INCLINE CONVEYOR EXTENDED 30 30 55 ADJUSTABLE CONVEYOR EXTENDED 30 INCLINE 33 32 ADJUSTABLE CONVEYOR EXTENDED FLAT All Dimensions Specifications are Approximate and Subject to Change Without...

Page 30: ...244 1 2 307 1 2 187 145 1505A 135 1355A 99 1 2 15 123 1355A 1505A SIDE DISCHARGE DIMENSIONS 30...

Page 31: ...188 1 2 309 244 1 2 114 1 2 18 2 1 4 116 4 1 2 120 1 2 125 1 2 26 1 2 1105A TRAILER DIMENSIONS SIDE DISCHARGE 31...

Page 32: ...8 End Cap Extensions 150 LB 150 LB Recommended PTO Horsepower 180 1355 200HP 1505 220HP Mixing Capacity in Cubic Feet 900CF 1355 1 150CF 1505 1 300CF Tire Size 211R x 22 5 42 OD 255 R70 x 22 5 34 OD H...

Page 33: ...EARBOX CIRCULATION KIT 46 51 TRAILER PLATFORM ASSEMBLY 52 53 TRAILER ASSEMBLIES 54 55 TRAILER SPINDLE HUB ASSEMBLY 56 TRAILER SCALE SYSTEM ASSEMBLY 57 42 WIDE FLAT CONVEYOR ASSEMBLY 58 61 42 WIDE INCL...

Page 34: ...33 2 25 33 16 23 45 31 28 29 5 28 29 13 12 28 29 4 28 29 2 42 35 11 7 41 36 32 6 24 19 10 9 32 1 21 22 37 27 39 38 44 15 40 40 TORQUE TO 400 FT LBS TORQUE TO 400 FT LBS TORQUE TO 600 FT LBS 1105A 1355...

Page 35: ...3 8 MED PLTD 4 25 402008 SPRING LOCK WASHER 1 2 PLTD 14 26 402112 LOCK WASHER EXTERNAL STAR 3 4 24 27 402114 EXTERNAL STAR LW 7 8 46 28 402516 WASHER FLAT 1 SAE PLTD 4 29 404000 COTTER PIN 1 4 x 1 1...

Page 36: ...FLANGE YOKE 1480 2 1 6 338436 CROSS KIT SPICER 1350 5 178X 2 7 338437 CROSS KIT SPICER 1480 5 188X 2 8 338592 COMPANION FLANGE 1350 45mm W KW After Serial 800187502 2 338414 COMPRESSION FLANGE 1350 4...

Page 37: ...400 1 7 338489 BEARING RING 2 8 338501 CV CONE BEARING ASSEMBLY W 2400 386164 1 9 338502 OUTER SHIELD TUBE WWE 2480 338753 1 10 338503 SUPPORT BEARING 355155 1 11 338507 YOKE 1 3 8 6 SPLINE WWE 2480 3...

Page 38: ...4 RIB 104786 1 12 338611 SHIELD CONE 7 RIB 1 13 338623 REINFORCING COLLAR 359474 1 14 338627 YOKE 1 3 8 6 SPL W CLUTCH W2580 394925 1 15 338631 CV Cross Kit W2580 395867 1 16 338632 INNER PROFILE W25...

Page 39: ...0MM OD 31308 4 3 344227 SEAL M 10 INPUT 40 x 90 x 8 2 4 344236 SHAFT INPUT AP2 6T 1 3 8 1 5 344271 PINION GEAR Z14 M7 R1 2 1 6 344272 CROWN GEAR Z28 M7 R1 2 1 7 344273 SHAFT OUTPUT 35mm KEYED 1 8 4078...

Page 40: ...5 4 12 13 35 10 5 55 9 32 31 7 53 54 22 8 29 58 6 2 40 33 30 1 24 56 21 34 20 19 45 57 14 3 11 52 38 44 17 15 16 28 39 50 33 39 46 36 41 48 51 19 37 49 47 32 43 43 34 50 37 31 27 23 1105A TRANSMISSION...

Page 41: ...NYLOC NUT 5 8 11 5 Pltd 2 30 402004 SPRING LOCK WASHER 1 4 PLTD 2 31 402005 WASHER 5 16 SPRING LOCK MED PLTD 3 32 402006 WASHER SPRING LOCK 3 8 MED PLTD 24 33 402008 SPRING LOCK WASHER 1 2 PLTD 8 34 4...

Page 42: ...6 17 18 53 8 58 2 30 21 52 56 20 19 43 12 41 3 16 1 13 24 33 35 46 32 33 5 54 55 57 31 37 47 36 40 49 39 44 34 48 29 39 45 37 28 41 38 42 14 19 26 23 39 29 39 22 10 7 50 27 51 1355A 1505A TRANSMISSION...

Page 43: ...C 5 PLTD 4 30 402004 SPRING LOCK WASHER 1 4 PLTD 2 31 402005 WASHER 5 16 SPRING LOCK MED PLTD 3 32 402006 WASHER SPRING LOCK 3 8 MED PLTD 12 33 402008 SPRING LOCK WASHER 1 2 PLTD 8 34 402009 SPRING LO...

Page 44: ...18 20 6 11 6 11 5 8 19 6 4 1 10 9 6 2 7 3 13 16 14 12 15 17 21 1105A 1355A 1505A TRANSMISSION COOLER ASSEMBLY 44...

Page 45: ...TOR 1 1 16 MOR x 3 4 FP 1 10 368616 STREET TEE 3 4 MP x 3 4 FP x 3 4 FP 1 11 368670 BRASS REDUCER 1 MP x 3 4 FP 2 12 400206 HEX NUT 3 8 16 5 PLTD 4 13 402004 SPRING LOCK WASHER 1 4 PLTD 2 14 402006 WA...

Page 46: ...24 12 24 23 20 21 7 14 38 43 8 13 13 45 44 25 30 34 44 22 40 39 2 18 16 6 48 37 47 1 26 35 27 32 36 4 3 5 28 29 33 31 15 14 42 41 38 17 9 19 10 40 22 45 41 1105 1355 1505 VERTICAL CIRCULATION KIT BELT...

Page 47: ...368604 HYD ADAPTER TEE 3 8 FP x 2 3 8 MP 1 24 368612 HYD BUSHING STEEL 3 4 MP x 3 8 FP 2 25 400204 HEX NUT 1 4 20 5 PLTD 2 26 400205 HEX NUT 5 16 18 5 PLTD 1 27 400206 HEX NUT 3 8 16 5 PLTD 2 28 40060...

Page 48: ...A DETAIL A 42 38 34 30 16 26 56 53 16 26 37 32 40 5 57 17 13 14 58 12 11 6 18 55 54 51 52 48 18 18 25 34 41 1105A 1355A 1505A GEARBOX CIRCULATION PARTS 4 5 7 5 9 3803...

Page 49: ...16 18 5 PLTD 4 34 402006 WASHER SPRING LOCK 3 8 MED PLTD 6 37 402405 FLAT WASHER 5 16 MED PLTD 4 38 402406 FLAT WASHER 3 8 PLTD 6 40 405634 HHCS 5 16 18 X 2 1 2 5 PLTD 4 41 405652 HHCS 3 8 16 x 3 4 5...

Page 50: ...B C DETAIL B 8 55 20 43 38 31 3 53 19 45 35 4 39 33 29 2 21 50 21 49 49 24 51 22 54 17 9 56 16 26 23 47 46 44 36 1 DETAIL C 24 50 1105A 1355A 1505A GEARBOX CIRCULATION PARTS 50 DIRECT DRIVE PUMP...

Page 51: ...20 5 PLTD 2 31 400906 HEX NUT 3 8 16 CROWN LOC 2 33 402004 SPRING LOCK WASHER 1 4 PLTD 2 35 402104 EXTERNAL STAR LW 1 4 PLTD 4 36 402105 EXTERNAL STAR LW 5 16 PLTD 4 38 402406 FLAT WASHER 3 8 PLTD 6 3...

Page 52: ...23 24 11 10 9 15 3 15 1 13 10 8 8 8 8 10 13 15 20 10 12 7 16 21 15 17 15 14 2 8 15 8 22 15 8 15 8 25 18 15 6 17 4 5 4 5 1105A 1355A 1505A PLATFORM ASSEMBLY 760597 52...

Page 53: ...PLTD 10 11 405703 HHCS 1 2 13 x 1 1 2 5 PLTD 4 12 405709 HHCS 1 2 13 x 3 5 PLTD 2 13 405715 HHCS 1 2 13 x 5 5 PLTD 4 14 405717 HHCS 1 2 13 x 6 5 PLTD 2 15 407101 CHCS 1 2 13 x 1 1 4 5 PLTD 34 16 4079...

Page 54: ...HEX CENTER LOCKNUT 1 2 13 9 PLTD 4 8 400918 HEX CROWN LOCKNUT 3 4 10 8 PLTD 1 9 402512 FLAT WASHER 3 4 SAE 2 10 405703 HHCS 1 2 13 x 1 1 2 5 PLTD 4 11 405837 HHCS 1 8 x 6 5 PLTD 2 12 406488 HHCS 3 4 1...

Page 55: ...7 400908 HEX CENTER LOCKNUT 1 2 13 9 PLTD 4 8 400918 HEX CROWN LOCKNUT 3 4 10 8 PLTD 1 9 402512 FLAT WASHER 3 4 SAE 2 10 405703 HHCS 1 2 13 x 1 1 2 5 PLTD 4 11 405837 HHCS 1 8 x 6 5 PLTD 2 12 406488...

Page 56: ...BOLT HUB ASSEMBLY RIGHT HAND 20 000 1 7 372304 SEAL 4 3 8 BORE 1 8 372309 DUST CAP 20 000 HUB 1 9 400033 OUTER NUT 3 8 THICK x 2 5 8 ID 1 10 400034 INNER NUT 3 8 THICK x 2 5 8 ID 1 11 400112 RH INNER...

Page 57: ...WASHER 3 4 PLTD 16 4 402112 LOCK WASHER EXTERNAL STAR 3 4 16 5 405778 HHCS 3 4 10 x 1 3 4 5 PLTD 16 6 405779 HHCS 3 4 10 x 2 5 PLTD 16 7 405789 HHCS 3 4 10 x 5 5 PLTD 4 8 450824 WEIGH BAR 2 1 2 21 FT...

Page 58: ...10 14 3 10 3 14 16 11 23 5 18 13 24 6 7 7 11 15 4 2 17 15 2 11 1 12 25 1 4 11 16 1 1 11 16 2 2 21 20 22 22 19 9 9 8 1105A 1355A 1505A 42 WIDE FLAT CONVEYOR ASSY 660247 58...

Page 59: ...UT 3 8 16 SERRATED FLANGE 20 12 400114 HEX NUT 1 2 13 SERRATED FLANGE 5 PLTD 4 13 401106 HEX NUT 3 8 16 NYLOC 5 PLTD 4 14 407020 CHCS 5 16 18 x 3 4 5 PLTD 19 15 407039 CHCS 3 8 16 x 3 4 5 PLTD 8 16 40...

Page 60: ...0 16 36 11 11 7 28 17 16 10 9 18 33 23 19 1 29 29 1 9 18 10 33 23 19 16 18 27 6 29 27 16 29 6 30 14 35 38 16 16 32 15 14 24 21 2 5 31 25 12 22 13 3 39 34 1105A 1355A 1505A 42 WIDE FLAT CONVEYOR SLIDE...

Page 61: ...8 11 SERRATED 5 PLTD 6 19 400610 HEX JAM NUT 5 8 11 5 PLTD 2 20 401105 HEX NUT 5 16 18 NYLOC 5 PLTD 6 21 402004 SPRING LOCK WASHER 1 4 PLTD 4 22 402106 EXTERNAL STAR LOCKWASHER 3 8 4 23 402510 FLAT WA...

Page 62: ...1 1 25 10 31 32 7 33 26 31 30 14 15 28 17 31 20 34 23 21 26 3 26 33 27 9 26 12 42 4 35 6 25 13 28 25 11 31 25 4 37 35 44 27 34 26 3 34 26 3 12 22 24 19 16 31 29 29 34 1105A 1355A 1505A 42 WIDE INCLINE...

Page 63: ...2 FP 1 20 364060 HYDRAULIC CYLINDER 2 x 16 26 1 4 CC 1 21 368020 HYDRAULIC SWIVEL 90 3 8 MP x 3 8 FP 1 22 368052 HYDRAULIC SWIVEL 7 8 MOR x 1 2 FPS 2 23 368110 STRAIGHT ADAPTER 3 8 MP x 3 8 FP SWIVEL...

Page 64: ...33 14 25 41 12 12 32 7 33 1 36 36 1 29 16 15 23 38 28 24 6 33 8 9 25 23 22 4 43 19 34 11 36 40 5 19 18 17 20 18 37 22 26 30 3 22 35 39 2 13 27 31 21 1105A 1355A 1505A 42 WIDE INCLINE CONVEYOR SLIDE A...

Page 65: ...16 18 SERRATED FLANGE 5 PLTD 2 22 400107 HEX NUT 3 8 16 SERR FLANGE 5 PLTD 46 23 400115 HEX NUT 5 8 11 SERRATED FLANGE 5 PLTD 8 24 400610 HEX JAM NUT 5 8 11 5 PLTD 2 25 401105 HEX NUT 5 16 18 NYLOC 5...

Page 66: ...4 21 18 18 4 31 31 32 24 24 3 32 24 24 3 7 35 4 31 33 31 26 24 24 32 15 25 37 24 32 34 25 13 30 23 29 23 23 29 23 29 5 23 11 30 6 12 9 29 1 23 36 8 2 27 27 28 28 6 10 17 1105A 1355A 1505A 42 WIDE ADJ...

Page 67: ...C SWIVEL 7 8 MOR x 1 2 FPS 2 19 368111 STRAIGHT ADAPTER 1 2 x 1 2 FP SWIVEL 4 20 368609 TEE 1 2 FP x 1 2 FP x 1 2 FP 2 21 368642 HEX NIPPLE 1 2 x 1 2 MP 1 22 368680 STRAIGHT ADAPTOR 1 2 MP x 3 8 MP 2...

Page 68: ...14 43 12 16 40 23 41 37 1 33 5 1 37 41 23 15 28 16 32 22 42 29 25 32 4 6 34 22 36 9 23 21 47 48 19 22 49 22 19 38 46 30 2 3 27 22 20 18 17 18 39 38 19 26 31 7 24 24 35 22 33 1105A 1355A 1505A 42 WIDE...

Page 69: ...PLTD 8 24 400610 HEX JAM NUT 5 8 11 5 PLTD 2 25 401105 HEX NUT 5 16 18 NYLOC 5 PLTD 16 26 402004 SPRING LOCK WASHER 1 4 PLTD 4 27 402106 EXTERNAL STAR LOCKWASHER 3 8 4 28 402510 FLAT WASHER 5 8 SAE P...

Page 70: ...13 3 25 30 29 9 27 1 12 18 4 24 12 22 5 7 6 26 10 12 8 2 28 23 31 14 19 20 11 21 32 15 15 15 19 20 28 16 9 12 15 24 33 17 24 1105A 1355A 1505A TRAILER SIDE DISCHARGE DOOR ASSY 70...

Page 71: ...4 PLTD 2 15 402005 SPRING LOCK WASHER 5 16 MED PLTD 39 16 402010 SPRING LOCK WASHER 5 8 PLTD 6 17 402405 FLAT WASHER 5 16 MED PLTD 8 18 402408 FLAT WASHER 1 2 MED PLTD 2 19 402516 FLAT WASHER 1 SAE 4...

Page 72: ...55A 1505A OLD STYLE GEARBOX CIRCULATION SYSTEM 3 1 2 4 4 5 8 6 11 8 10 9 7 14 12 22 20 21 16 17 17 19 17 26 25 24 27 28 29 17 13 44 6 42 41 15 40 39 38 36 35 30 31 32 34 33 17 41 42 6 43 18 17 23 37 4...

Page 73: ...23 368110 ADAPTER 3 8 MP x 3 8 FP STRAIGHT SWIVEL 2 24 781317 HYD HOSE ASSY 3 8 x 48 3 8 MP x 3 8 MP 1 25 781075 HYD HOSE ASSY 3 8 x 180 3 8 MP x 3 8 MP 1 26 781307 HYD HOSE ASSY 3 8 x 154 3 8 MP x 3...

Page 74: ...3 2 1 3 2 1 ITEM PART DESCRIPTION QTY 1 160974 LEFT EXT END 2 2 160975 RIGHT EXT END 2 3 860285 8 END EXT W A 2 1105A 1355A 1505A 8 EXTENSIONS 74...

Page 75: ......

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