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3 Preparation

Installation manual

4

07C2V3

ROTEX HPSU monobloc compact outdoor unit

4P501825-1 – 2017.08

3

Preparation

3.1

Preparing the installation site

3.1.1

Installation site requirements of the
outdoor unit

Mind the following spacing guidelines:

≤1200

>250/400

>250/400

>250

>350

>350

(mm)

(mm)

a

b

b

a

a

Air outlet

b

Air inlet

INFORMATION

If  shut-off  valves  are  installed  on  the  unit,  provide  a
minimum  space  of  400  mm  at  the  air  inlet  side.  If  shut‑off
valves  are  NOT  installed  on  the  unit,  provide  a  minimum
space of 250 mm.

The  maximum  allowable  distance  between  outdoor  unit  and  HPSU
monobloc tank is 10 m.

The  outdoor  unit  is  designed  for  outdoor  installation  only,  and  for
ambient temperatures ranging 10~43°C in cooling mode, –25~25°C
in  space  heating  mode,  and  –25~35°C  in  domestic  hot  water
operation mode.

3.2

Preparing water piping

NOTICE

In  case  of  plastic  pipes,  make  sure  they  are  fully  oxygen
diffusion  tight  according  to  DIN  4726.  The  diffusion  of
oxygen into the piping can lead to excessive corrosion.

3.2.1

To check the water volume and flow rate

Minimum flow rate

Check  that  the  minimum  flow  rate  (required  during  defrost/backup
heater operation) in the installation is guaranteed in all conditions.

NOTICE

If  glycol  was  added  to  the  water  circuit,  and  the
temperature  of  the  water  circuit  is  low,  the  flow  rate  will
NOT  be  displayed  on  the  user  interface.  In  this  case,  the
minimum  flow  rate  can  be  checked  by  way  of  the  pump
test (check that the user interface does NOT display error
7H).

NOTICE

When circulation in each or certain space heating loops is
controlled by remotely controlled valves, it is important that
the minimum flow rate is guaranteed, even if all valves are
closed. In case the minimum flow rate cannot be reached,
a flow error 7H will be generated (no heating or operation).

See the installer reference guide for more information.

Minimum required flow rate

05+07 models

13 l/min

See  the  recommended  procedure  as  described  in  the  installation
manual of the HPSU monobloc tank.

Minimum water volume

Check  that  the  total  water  volume  in  the  installation  is  minimum
20 litre, the internal water volume of the outdoor unit NOT included.

INFORMATION

In  critical  processes,  or  in  rooms  with  a  high  heat  load,
extra water might be required.

NOTICE

When  circulation  in  each  space  heating/cooling  loop  is
controlled by remotely controlled valves, it is important that
the minimum water volume is guaranteed, even if all of the
valves are closed.

3.3

Preparing electrical wiring

3.3.1

Overview of electrical connections for
external and internal actuators

Item

Description

Wires

Maximum

running

current

Outdoor unit power supply

1

Power supply for
outdoor unit

2+GND

(a)

Optional equipment

2

Remote outdoor sensor 2

(b)

Field-supplied components

3

Shut-off valve

2

(b)

Interconnection cable

4

Interconnection cable
between outdoor unit
and HPSU monobloc
tank

2

(c)

(a)

Refer to name plate on outdoor unit.

(b)

Minimum cable section 0.75 mm².

(c)

Cable section 1.5 mm²; maximum length: 20 m.

4

Installation

4.1

Opening the units

4.1.1

To open the outdoor unit

DANGER: RISK OF ELECTROCUTION

DANGER: RISK OF BURNING

1

2

Summary of Contents for HPSU

Page 1: ...Installation manual ROTEX HPSU monobloc compact outdoor unit English Installation manual ROTEX HPSU monobloc compact outdoor unit ...

Page 2: ... souladu s našimi pokyny odpovídají následujícím normám nebo normativním dokumentům u skladu sa slijedećim standardom ima ili drugim normativnim dokumentom ima uz uvjet da se oni koriste u skladu s našim uputama 16 17 18 19 20 21 22 23 24 25 megfelelnek az alábbi szabvány ok nak vagy egyéb irányadó dokumentum ok nak ha azokat előírás szerint használják spełniają wymogi następujących norm i innych ...

Page 3: ... 4 4 3 To connect the remote outdoor sensor 8 4 4 4 To connect the shut off valve 8 5 Commissioning 9 5 1 Checklist before commissioning 9 6 Hand over to the user 9 7 Technical data 10 7 1 Piping diagram Outdoor unit 10 7 2 Wiring diagram Outdoor unit 11 1 About the documentation 1 1 About this document Target audience Authorised installers Documentation set This document is part of a documentatio...

Page 4: ...he user interface does NOT display error 7H NOTICE When circulation in each or certain space heating loops is controlled by remotely controlled valves it is important that the minimum flow rate is guaranteed even if all valves are closed In case the minimum flow rate cannot be reached a flow error 7H will be generated no heating or operation See the installer reference guide for more information M...

Page 5: ...the floor prepare 4 sets of M8 or M10 anchor bolts nuts and washers field supply as follows INFORMATION The maximum height of the upper protruding part of the bolts is 15 mm 283 1 0 0 mm 1 0 0 330 300 7 4 0 In any case provide at least 300 mm of free space below the unit Additionally make sure the unit is positioned at least 100 mm above the maximum expected level of snow mm 1 5 0 1 5 0 a 330 300 ...

Page 6: ...dboard b Instruction sheet NOTICE To prevent damage to the supporting feet do NOT tilt the unit sideways in any way 4 2 3 To provide drainage Make sure that condensate can be evacuated properly When the unit is in cooling mode condensate may also form in the hydro part When providing drainage therefore make sure to cover the entire unit NOTICE If the unit is installed in a cold climate take adequa...

Page 7: ...the shut off valves 3 For how to connect the HPSU monobloc tank see the installation manual of the tank NOTICE To protect the water circuit against freezing add glycol For instructions see the installation manual of the HPSU monobloc tank NOTICE Install a manometer in the system NOTICE Install air purge valves at all local high points 4 3 2 To insulate the water piping The piping in the complete w...

Page 8: ...upply 4 Make sure that the cable does NOT come in contact with sharp edges 5 Install the switch box cover INFORMATION When installing field supply or option cables foresee sufficient cable length This will make it possible to remove reposition the switch box and gain access to other components during service CAUTION Do NOT push or place redundant cable length in the unit 4 4 2 To connect the main ...

Page 9: ...n devices are installed according to this document and have not been bypassed The power supply voltage matches the voltage on the identification label of the unit There are NO loose connections or damaged electrical components in the switch box There are NO damaged components or squeezed pipes on the inside of the outdoor unit The correct pipe size is installed and the pipes are properly insulated...

Page 10: ...or Accumulator Compressor High pressure switch Muffler Muffler 4 way valve Pressure sensor Refrigerant flow Cooling Heating Liquid stop valveV Plate heat exchanger Gas stop valve with service port Air purge Flow sensor Pump Flow switch Outlet Shut off valve with drain fill valve Expansion vessel Safety valve Blow off Filter Inlet Outlet water heat exchanger thermistor Refrigerant liquid side therm...

Page 11: ... S1PH High pressure switch S2 S503 Connector SA1 Surge arrestor SHEET METAL Terminal strip on fixed plate SW1 SW3 Push buttons SW2 SW5 DIP switches U Connector V Connector V2 V3 V401 Varistor W Connector X11A X12A Connector X1M X2M Terminal strip Y1E Electronic expansion valve coil Y1R Reversing solenoid valve coil Z1C Z4C Ferrite core Field wiring Terminal strip Connector Terminal Protective eart...

Page 12: ...SU monobloc compact outdoor unit 4P501825 1 2017 08 Electrical connection diagram Hydro switch box Power Supply Q3DI X3M X5M X5M XAG1 X4M 1N 50 Hz 230 V AC Power supply L N L N M2S NO Valve 1 2 2 1 2 1 1 2 5 6 external outdoor ambient sensor option 4D112157A R6T t ...

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Page 16: ...sland Our partners abroad Unsere Partner im Ausland Nos partenaires à l étranger Le nostre sedi all estero Neustros representantes en el extranjero Nasi partnerzy za granicą Naši partneři v zahraničí http de rotex heating com ueber rotex international 4P501825 1 2017 08 ROTEX Subject to change and correction ...

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