Rotair D425T4F Operating Maintenance Instructions & Part List Download Page 12

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USER'S AND

MAINTENANCE

MANUAL

Date:

22/12/2016

Code

MAN D425T4F ENG

Motor compressor D425T4F

Revision 00

full or partial reproduction is forbidden under any form, on any support and by any means, without the written

authorization by ROTAIR S.P.A.

Page

12/57

2.3 Technical characteristics of the engine

D425T4F

DESCRIPTION

TECHNICAL VALUES AND DATA

Engine brand

Cummins

Type

QSF 3.8

Number of cylinders

Fuel

Diesel

Cooling

By liquid

Power available

130Hp at 2200 rpm

Max. rotation speed

2200 r.p.m.

Min. rotation speed

1600 r.p.m.

Emissions

Interim Tier 3/ Stage III A

Engine oil tank capacity

3,7 gal

Fuel tank capacity

52.8 gal

AVG fuel usage

4.05 GPH @ 60%

2.4 Technical characteristics of the electric battery

D425T4F

DESCRIPTION

TECHNICAL VALUES AND DATA

Rated voltage

12 Vdc

Capacity

70 Ah

Discharge current

400 A

2.5 Service temperatures

D425T4F

DESCRIPTION

TECHNICAL VALUES AND DATA

Minimum ambient temperature limit

14°F

Maximum ambient temperature limit

125°F

Humidity limits

≤ 50% (at 104°F)

Altitude

4.921 feet above sea level

Summary of Contents for D425T4F

Page 1: ...yright 2014 ROTAIR S P A All rights reserved This manual is intellectual property of ROTAIR S P A Its full or partial reproduction is forbidden under any form on any support and by any means without the written authorization by ROTAIR S P A Page 1 57 OPERATING MAINTENANCE PARTS MANUAL Moto compressor D425T4F ...

Page 2: ...without the written authorization by ROTAIR S P A Page 2 57 Dear customer Thanks for having purchased this Rotair motor compressor which is designed and manufactured in compliance with high standards in order to ensure high quality performance as well as easy use and installation For any information you can contact our customer service at the following address FTG EQUIPMENT SOLUTIONS INC 399 North...

Page 3: ... contain indications of utter importance concerning the safe appropriate and cost effective operation of the machine The compliance with said operations helps prevent potentially hazardous situations additional costs and loss of time increasing at the same time its life span The service instructions and safety measures reported in this manual must be complied with by the user of the machinery Besi...

Page 4: ...er 8 1 2 Machinery Identification 8 1 3 Harmonized technical standards 9 1 4 General description of the machinery 10 2 Technical characteristics of the machinery 11 2 1 General technical characteristics 11 2 2 Technical characteristics of the compressor 11 2 3 Technical characteristics of the engine 12 2 4 Technical characteristics of the electric battery 12 2 5 Service temperatures 12 3 Symbols a...

Page 5: ...re starting up 33 10 2 Start up 35 10 3 During the work cycle 36 10 4 Stop 36 10 5 After stopping the machine 36 11 Monitoring and testing of the machine 37 11 1 Monitoring and testing of engine speed 37 11 2 Monitoring and control of the air pressure of the compressor 37 11 3 Monitoring and control of air pressure minimum compressor 39 12 Safety device 40 12 1 Verification of the safety valve 40 ...

Page 6: ...t the written authorization by ROTAIR S P A Page 6 57 13 4 13 Istructions for replacement of the oil separator element 53 13 4 16 Engine control and maintenance 53 14 Spare parts 53 15 Faults and troubleshooting 54 16 Disposal elimination disposal of the machine 56 16 1 Instructions for dismantling 56 17 Eliminating the machine 56 18 Waste management 57 18 1 Special waste 57 18 2 Toxic and hazardo...

Page 7: ...h 1 1 3 HAZARDOUS AREA Any area within and or in proximity of machinery where the presence of a person constitutes a risk for the health and safety of said person 1 1 4 EXPOSED PERSON Any person being fully or partially in a hazardous area 1 1 5 OPERATOR The person people charged to install operate adjust clean repair or move a Machinery or perform its maintenance 1 1 6 RISK Combination of the lik...

Page 8: ...chinery which is subject of this directive and who is liable for the compliance of the machinery or partly completed machinery with this directive as related to its marketing with his her name or brand or for personal use In absence of a Manufacturer as defined above the Manufacturer shall be considered the physical or juridical person who markets or puts into service machinery or partly completed...

Page 9: ...ystems and related components for hydraulic and pneumatic transmission Pneumatics UNI EN 349 Safety of machinery Minimum openings to prevent the crushing of parts of the human body D LGS January 27th 2010 no 17 Implementation of Directive 2006 42 CE relevant to machinery which modifies directive 95 16 CE relevant to elevators UNI EN ISO 14121 1 Safety of machinery Risk assessment General principle...

Page 10: ...mmers drilling hammers vibrators drilling machines rammers coating machines etc Each of these tools accessories has its own consumption of compressed air expressed in litters per minute The optimum coupling between the compressor and the tool is achieved when the compressed air consumption does not exceed 85 of the air generated by the compressor furthermore it must be taken into consideration tha...

Page 11: ...neral technical characteristics of the machinery are reported hereinafter 2 1 General technical characteristics 2 2 Technical characteristics of the compressor D425T4F DESCRIPTION TECHNICAL VALUES AND DATA Service pressure 100 Psi Minimum pressure 80 Psi Max pressure 123 Psi Rated payload at service pressure 425 CFM Cooling typology Hydraulic oil Hydraulic system capacity 5 3 gal Separator tank ca...

Page 12: ...ummins Type QSF 3 8 Number of cylinders 4 Fuel Diesel Cooling By liquid Power available 130Hp at 2200 rpm Max rotation speed 2200 r p m Min rotation speed 1600 r p m Emissions Interim Tier 3 Stage III A Engine oil tank capacity 3 7 gal Fuel tank capacity 52 8 gal AVG fuel usage 4 05 GPH 60 2 4 Technical characteristics of the electric battery D425T4F DESCRIPTION TECHNICAL VALUES AND DATA Rated vol...

Page 13: ...order to prevent damage WARNING FOR ELECTRICAL HAZARD The pictogram calls the attention of specific provisions in order to prevent damage WARNING FOR CRUSHING HAZARD The pictogram calls the attention on a likely hazardous situation with risk of crushing the upper limbs WARNING HAZARD OF ORGANS IN MOTION The pictogram calls the attention to the hazard of organs in motion WARNING ON RISK OF SCALDING...

Page 14: ... The pictogram calls the attention on the forbiddance to remove protection equipment such as fixed movable interlock guards or to tamper with photocells or photocell barriers FORBIDDANCE TO PERFORM CLEANING OR MAINTENANCE WHEN THE MACHINERY IS IN MOTION The pictogram calls the attention on the forbiddance to perform cleaning or maintenance operations with organs in motion FORBIDDANCE TO TRANSIT UN...

Page 15: ...MACHINERY OBLIGATION TO USE THE SUPPORT FOOT THE PARK BRAKE AND WHEEL LOCKING WEDGES 3 4 General notices This manual includes the user s and routine maintenance instructions of the machinery Whenever it is not specified otherwise the operational and maintenance actions are to be considered as specialized i e they can only be performed by a technician appointed to the purpose Before undertaking any...

Page 16: ...ust be preserved with care in its folder far from sources of humidity heat and sun rays so that it can be consulted at any time by both the personnel appointed to the use and by those who need to perform routine and extraordinary maintenance This machinery has been exclusively designed and manufactured to deliver compressed air in the conditions stated by the Manufacturer Every other utilization n...

Page 17: ...ompressed air consumption does not exceed 85 of the air generated by the compressor furthermore it must be taken into consideration that the quantity of compressed air required by the tool shall increase in time proportionally to the wear of the tool itself The correct compressor tool coupling ratio allows the machinery operating in optimum conditions as appropriate to ensure long life span at the...

Page 18: ...e cooling of the lubrication and cooling liquids Even in this case a good operator will locate the machinery leeside versus the work area The machinery has been designed and built to work with the hood doors closed and consequently it is forbidden to keep it open when the engine is on because besides generation harmful sound emissions the required internal ventilation would be interrupted and this...

Page 19: ...ovisions by third parties if in conflict with the safety regulations and standards Make sure that the activities are performed by purposely appointed personnel only The actions on the electrical equipment of the machinery can be performed in compliance with the electro technical regulations and standards only by qualified electricians or by people with an appropriate level of competences in the el...

Page 20: ...he hook of the lifting means to the hooking point of the compressor Figure 6 2 1 4 Lift the unit slowly and without sudden pulls In the side displacements prevent the load from swaying excessively The user must periodically check the efficiency of the lifting equipment and replace it if it results to be no longer appropriate or safe No other hooking and lifting systems are allowed except those whi...

Page 21: ...f the steer until the towing bar that supports the eyebolt is as horizontal as possible 4 Solidly lock the articulations by means of the appropriate levers make sure that there is no clearance between the joint teeth 5 Fit the safety plugs 6 Hook the trailer to the vehicle connecting also the safety cable 7 Release the park brake 8 Lock the foot or the support wheel in the highest possible positio...

Page 22: ...form maintenance operations all the maintenance activities need to be performed after a safe stop of the machine and interrupting power supply to the engine if the machinery is stopped during the maintenance and repair operations it must be protected against accidental restart in case of replacement of parts the spare parts must be ordered at Rotair s customer service and must correspond to the te...

Page 23: ...designed in terms of size and shape so as to allow the most efficient internal ventilation of the machine it is advisable therefore to make sure that these openings are kept free and undamaged All the parts of the body have been treated with a special painting process which guarantees excellent finishing quality together with maximum impact and rust resistance 7 3 Engine The unit is equipped with ...

Page 24: ...perature inside the tank exceeds 100 C and valves which regulate the maximum and minimum pressure of the machine 7 6 Bell and flexible coupling The engine and the compressor are interconnected by a bell which guarantees concentricity between the engine flywheel and the compressor shaft A large size block joint with rubber pieces interspaced transmits power in a smooth and silent way without splitt...

Page 25: ...10 Controller 4 Start key 5 Stop key Figure 8 1 1 Instrument panel and control devices 8 2 Operator s control panel The buttons have the following functions On Off switch Turn the selector on the right position to turn on the system Start Key Allows the operator to start sequence in Manual Mode or initiate an auto start sequence when in Auto Mode Stop Key Allows the operator to initiate the stop s...

Page 26: ...sion 00 Copyright 2014 ROTAIR S P A All rights reserved This manual is intellectual property of ROTAIR S P A Its full or partial reproduction is forbidden under any form on any support and by any means without the written authorization by ROTAIR S P A Page 26 57 Figure 8 2 1 Wiring system diagram ...

Page 27: ... protect a circuit or a device from over current The fuse consists of a cartridge provided by a thin lead wire through which the rated current of the circuit element transits this wire is the actual fuse with a precise Amp load In case of overcurrent the filament melts and causes the circuit to open Fuse holder Fuse drawing Description Ampere Secondary fuse device to protect against overcurrent wh...

Page 28: ...ertified machinery the electrical system is completed by the light wiring Figure 8 4 3 The table here in under reports the connections of the wires within the 7 pole outlet and their connection to the rear lighting equipment This system is directly connected to the towing machine through an extension supplied with the motor compressor Rear lights 1 Turn light 2 Position and stop light stop detecte...

Page 29: ...Copyright 2014 ROTAIR S P A All rights reserved This manual is intellectual property of ROTAIR S P A Its full or partial reproduction is forbidden under any form on any support and by any means without the written authorization by ROTAIR S P A Page 29 57 Figure 8 4 3 Light wiring harness GREEN RH GREEN LH ...

Page 30: ...2014 ROTAIR S P A All rights reserved This manual is intellectual property of ROTAIR S P A Its full or partial reproduction is forbidden under any form on any support and by any means without the written authorization by ROTAIR S P A Page 30 57 9 OLEOPNEUMATIC AND PNEUMATIC SYSTEM Figure 8 4 1 Oleopneumatic scheme ...

Page 31: ... the oil is heated and when it reaches a temperature of 65 C the thermostatic valve U begins to close thereby making it necessary for part of the oil to go through the cooling radiator M When the oil temperature reaches 75 C the thermostatic valve U9 closed completely and from then on all the oil in circulation goes through the radiator and is thereby cooled M From the radiator M the oil is inject...

Page 32: ...ted oil into the oil separator tank Where the air is separated from the oil This separation process firstly comes about by means of centrifugal spinning and in the second stage with the use of the oil separator filter Y The air which is cleansed of the oil is conveyed by the minimum pressure valve l and only opens when the pressure in the tank reaches the pre set value This minimum pressure formed...

Page 33: ...ed to the negative pole of the battery 3 Check the fuel level in the tank 4 Check the level of the engine oil as related to the types of lubricant and relevant quantities comply with the prescriptions contained in the engine manufacturer s users and maintenance manual enclosed to the machinery documentation 5 Check the oil level in the compressor this operation must be performed not before than fi...

Page 34: ...ure 10 1 2 Gas oil tank for Diesel engine 6 If the motor compressor is equipped with a liquid cooling diesel engine check the level of the cooling liquid contained in the radiator Figure 10 1 3 Figure 10 1 3 Checking the radiator cooling liquid Recommended cooling liquid ROLOIL ROL ICE BLU WARNING the radiator plug Figure 10 1 3 must never be removed when the engine is hot this would cause a sudde...

Page 35: ... run any lengthened starts above 10 seconds In case of difficult start up repeat the maneuver with short start ups at intervals 5 Once the engine is engaged it will run at minimum speed for about 40 seconds the pressure gauge will indicate a pressure level of between 2 3 bar Should one or more of the indicators on the control device still be on after 5 6 seconds immediately stop the machine to fin...

Page 36: ...lation system Figure 10 1 Exhaust pipe WARNING in the vicinity of the exhaust pipe are very hot exhaust gases and harmful Avoid the stop in the vicinity of the exhaust pipe 10 4 Stop 1 Fully close the delivery taps 2 Push the red stop button the motorized compressor will act to de pressurize the machine until the gauge pressure reaches a value of 3 5 bar before stopping 3 Position On Off switch to...

Page 37: ...ontrol of the air pressure of the compressor Figure 11 2 1 Adjusting maximum pressure pneumatic circuit The maximum pneumatic pressure is calibrated during the testing phase of the machine If the value of the maximum pressure pneumatic indicated by the pressure gauge on the control panel diverged over a 5 from the value specified in Paragraph 2 of this manual proceed as follows 1 Start the machine...

Page 38: ...horization by ROTAIR S P A Page 38 57 this 2 3 times to allow the settling of the valve 10 Reading on the pressure gauge located in the control panel the value of the maximum pressure reached 11 Compare the measured value with that reported in Paragraph 2 repeat the steps up to the alignment of the two values 12 Close the doors WARNING Notice if the gauge had a discontinuous jerky you will have to...

Page 39: ...al proceed as follows 1 Start the machine as described in section 10 2 Start 2 Wait for the compressor reaches the maximum pressure and the engine stating the values of idle speed 3 Gradually open the air valve Letter A in Figure 10 2 1 4 Open the bonnet with the compressor in motion 5 Unscrew with 10 mm wrench nut Letter A Figure 11 3 1 located in the vicinity of the exhaust cleaner Please Transl...

Page 40: ...as described in section 10 2 Start 2 With the valves closed and with the engine at idle speed using forceps pick up the pin as shown in Figure and release it as soon as you have the perception that the valve exhausts air 3 The valve must open sharply with abundant fluid leak and must close sharply once released the lever or reactivated the ring The maneuver should be brief and not repeated Figure ...

Page 41: ... be carried out only after turning off the machine The staff of the service maintenance has to check that they have withdrawn their tools at the end of surgery and before starting the machine again to avoid damage to the moving parts 13 1 Routine maintenance Means with routine maintenance all the maintenance actions that its sole objective was to bring back a system or one of its components from a...

Page 42: ...il level refer to the manufacturer s manual Daily Checking Coolant Level Daily Check fuel level and top up if necessary Daily Check oil or fuel leakage Daily Check operation indicator lights Daily Check the readability of measuring instruments Daily General cleaning operations Daily Control of the absence of obstructions to the ventilation system Daily Control and clean up the air filter Every 100...

Page 43: ...months Change engine oil Ref Manual of the engine manufacturer Oil Filter Replacement compressor After the first 50 hours Replacing compressor oil After the first 50 hours Control of tightening screws and bolts of the compressor and engine silent blocks Every 50 hours Control of tightening screws and bolts Every 100 hours Check tightness of all pipe connections Every 100 hours Replace Air Filter C...

Page 44: ... recommend the use of torque wrenches for tightening the screws and bolts on the machine Torques not binding N m Newton meters These pairs are reference values for normal metric threads according to DIN ISO 261 and measures supporting heads according to DIN EN ISO 4762 DIN ISO EM 4032 DIN EN ISO 4014 and DIN 931 2 6912 7984 and 7990 With these values obtains an exploitation of 90 of the yield stre...

Page 45: ... CHECKING AND CLEANING THE FILTER AIR INTAKE This check should be performed periodically every 100 hours of work If the machine operates in a very dusty environment it will also be necessary on a daily basis The filter consists of a filter cartridge For cleaning or replacement cartridge proceed as follows 1 Open the side flaps Figura 13 4 1 Aspiration air filter 2 Remove the cartridges The filter ...

Page 46: ...tery WARNING Be careful when handling the battery fluid Potentially corrosive liquid To clean the terminals Clean the battery terminals The terminals poles of the battery must be periodically cleaned and greased The accumulation of dirt can obstruct the passage of electric current For cleaning you must turn off the machine disconnect the terminals from the negative terminal and make a clean the te...

Page 47: ...is sectioned into two means this is to be replaced 6 In the event of a damaged fuse replace it by choosing a fuse with identical characteristics The characteristics of the fuses are described 8 3in this manual 7 After inserting the new fuse in the housing close the fuse box 8 Close the bonnet 9 Now you can restart the machine 13 4 4 REPLACEMENT LAMPS LIGHT FOR VERSION APPROVED For the replacement ...

Page 48: ...ng to the mechanical screw compressor greatly jeopardizing the operation and durability We recommend that you check it periodically and if necessary clean it with compressed air or clean it with a jet of water under pressure 13 4 6 PERCENTAGE DOSAGE OF COOLING LIQUID To determine the proper amount of antifreeze to be paid within the tank of the radiator Figure 13 4 3 must follow the following tabl...

Page 49: ...pressor Figure 13 4 3 Nozzle oil recovery 13 4 8 DRAINAGE OF THE FUEL TANK The draining of the fuel tank has the aim to eliminate the water possibly settled on the bottom of the tank due to the formation of condensation or refilling fuel polluted Avoid fuel filling with cans because sometimes these may contain traces of water which being heavier than the gas oil is deposited on the bottom and can ...

Page 50: ...he fuel filter Figure 13 4 5 proceed as follows 1 Turn off the machine 2 Open the door 3 Bring small pan to contain any spillage of small amounts of gasoil still in the pipeline 4 Unscrew the filter to be replaced 5 New filters must be tightened and secured by hand only 6 Close the door 7 Start up the machine and ensure that there is no leakage near the seal if there is switch off the machine and ...

Page 51: ...ust do the following 1 Stop the machine and open the hood of the engine compartment 2 Use a chain wrench to unscrew the filter to be replaced Figure 13 4 6 3 Oil the seal of the new filter to be tightened and only by hand 4 Start the machine and make sure that there are no oil leaks in the vicinity of the seal in this case to stop the machine and recheck the status and the correct positioning of t...

Page 52: ...r is expected around 2000 hours of work but is closely related to a careful observance of all maintenance requirements given in this manual A quantity of oil or excessively low in the tank the breach of the frequency of oil changes or the use of the machine with cooling radiator clogged may determine an anticipated and irreparable deterioration of the filters Therefore if after the control and cle...

Page 53: ...allic insert has been clipped to the seal in order to avoid the isolation of the filter and the accumulation of static electricity Otherwise there is a risk of the separator filter catching fire 6 Insert the new separator element correctly positioning it into the relative slot 7 Assemble the second seal C with the same precautions as above 8 Reassemble the flange B in the pre assembly position 9 T...

Page 54: ...er defective Injectors failures Call in Customer Service by the engine manufacturer Opening the taps the motor does not accelerate Control valve of maximum pressure defective Remove the control valve max and accurately control the spring and the conical seat If the defect cannot be repaired the valve must be replaced The engine speeds up but no air come out Minimum pressure control valve blocked D...

Page 55: ...ventual replacement Par 13 4 16 Abnormal Cause Solution The engine does not reach the maximum speed of the speed indicated and the compressor does not do Engine speed lower than expected Have the injection apparatus of the motor by qualified personnel Replace the fuel filter Run the draining of the fuel tank Par 13 4 9 Oil leaking from the taps Minimum working pressure too low Adjust it according ...

Page 56: ...one dividing them according to their material composition The various components of the machine have to be disposed in relation to the type of waste to which they belong The following describes the different types of waste that can be generated during the life of the machine Waste motor oil Waste hydraulic oil Residues of coolant Residual fuel Liquid remaining battery power Rags or paper impregnat...

Page 57: ... of the machines 18 3 Temporary storage Are considered hazardous toxic waste all waste containing or contaminated by substances listed in Directives 75 442 CEE 76 403 CEE and 768 319 CEE or other regulations in the countries of use and installation of the machines Temporary storage of toxic and hazardous waste is allowed according to the expected disposal of waste by treatment and or final disposa...

Page 58: ... 2014 ROTAIR S P A All rights reserved This manual is intellectual property of ROTAIR S P A Its full or partial reproduction is forbidden under any form on any support and by any means without the written authorization by ROTAIR S P A PARTS LIST Motocompressor D425T4F ...

Page 59: ......

Page 60: ...PARTS LIST Motocompressor D425 T4F PARTS LEGENDA Dimensions Tab 01 0 POSITION DESCRIPTION PART No QUANTITY Standard Chassis ...

Page 61: ......

Page 62: ...irlead 239 040 S 2 20 Engine control unit 1 21 Hex head screw M6x20 132 063 S 7 22 Washer d 6 015 250 S 15 23 Washer d 6 6x18x2 015 029 S 15 24 Large head screw M6x20 243 010 S 16 25 Hex head screw M16x45 132 295 S 16 26 Elastic washers d 16 139 080 S 8 27 Plane washer d 16x35x3 015 048 S 24 28 Hexagonal head screw M10x30 UNI 5739 132 143 S 4 29 Flat washer 10x30x2 5 UNI6593 015 033 S 12 30 Hex he...

Page 63: ......

Page 64: ...ator tank clamping ring 214 04552 S 1 21 Silent block 061 013 S 2 22 By pass valve assembly 024 0218 F 1 23 Hex socket head cap screw M4x16 UNI 5931 133 044 S 6 24 Flat washer 4 3x12x1 5 015 028 S 6 25 Hex nut M6 UNI 5587 135 030 S 6 26 Washer d 6 015 250 S 8 27 Washer d 6 6x18x2 015 029 S 8 28 Hex nut M8 UNI 5587 135 040 S 4 29 Schnorr washer d 8 015 251 S 19 30 Flat washer 8 4x17x1 5 UNI 6592 01...

Page 65: ......

Page 66: ... 6 015 250 S 33 10 Washer d 6 6x18x2 015 029 S 37 11 Spacer 009 087 5 S 2 12 Flat washer 8 4x17x1 5 UNI 6592 015 030 S 2 13 Schnorr washer d 8 015 251 S 12 14 Hex head screw M8x40 UNI 5739 132 105 S 4 15 Flat washer 8x24x2 UNI6593 015 031 S 18 16 Hex nut M6 UNI 7473 137 030 S 2 17 Hex nut M8 UNI 5587 135 040 S 8 18 Hex head screw M8x30 132 103 S 8 19 Fan protection grid panel Right 124 309232 S 1 ...

Page 67: ......

Page 68: ...2 S 1 9 Spacer 009 1495 S 1 10 Spring 043 053 S 1 11 Thermostat 103 015 S 1 12 OR seal 023 1162 S 1 13 Valve plug 106 411 S 1 14 T S E I M screw M6x16 146 092 S 1 15 By pass valve support 010 309426 S 1 16 90 fitting M M 1 148 2987 S 1 17 Expansion tank 201 017860 S 1 18 M fitting d 8 148 198 2 S 3 19 Plug 1 4 106 086 S 1 20 Copper washer 015 007 S 1 21 Joint M 3 4 for pipe d 25 148 19970 S 1 22 H...

Page 69: ......

Page 70: ... screw 1 187 090 S 1 20 Double screw cil 1 187 0906 S 1 21 Minimum pressure valve USA 024 03111 F 1 22 Copper washer 3 8 015 010 S 2 23 Double screw cil 3 8 187 0252 S 1 24 T fitting F F F 3 8 148 282 5 S 1 25 Reduction M F 3 8 M12 190 027 S 1 26 1 4 bar oil pressure switch 154 030 S 1 27 Low reduction M F 3 8 1 8 190 021 S 1 28 Solenoid valve 1 8 160 052 S 1 29 Hexagonal spacer L 20 1 8 009 014 S...

Page 71: ......

Page 72: ... 2 Double screw 1 187 0906 S 1 3 Valve body minimum pressure valve 053 070 S 1 4 Bush 223 007 S 1 5 OR seal 023 062 S 1 6 Valve 033 056 S 1 7 OR 023 330 S 1 8 Spring 043 060 S 1 9 Valve piston 048 005 S 1 10 Clamping ring 214 005 S 1 11 Spring 043 044 1 S 1 12 Clamping ring 214 006 S 1 13 Min Press Valve Closure ring 194 0861 S 1 14 Adjustment screw 092 03551 S 1 ...

Page 73: ......

Page 74: ... F 1 18 Cummins engine 165 4380 S 1 19 Hex socket head cap screw M12x25 133 232 S 4 20 Hex socket head cap screw M16x35 133 332 S 4 21 Elastic washers d 16 139 080 S 8 22 Short radius elbow 2 111 065 S 1 23 Hex head screw M16x35 132 293 S 4 24 Hex head screw M12x45 UNI 5739 132 195 S 4 25 Schnorr washer d 12 015 254 S 6 26 Flat washer 12 5x40x3 015 0405 S 6 27 Hex head screw M10x80 UNI5739 132 153...

Page 75: ......

Page 76: ...0 UNI 5739 132 141 S 4 16 Flat washer 10 2x21x2 015 032 S 8 17 Schnorr washer d 10 015 252 S 7 18 Hex head screw M 10x40 UNI 5739 132 145 S 1 19 Flat washer 10x30x2 5 UNI6593 015 033 S 5 20 Spacer 009 087 5 S 1 21 Nut M10 135 050 S 5 22 Hex head screw M6x20 132 063 S 5 23 Washer d 6 6x18x2 015 029 S 7 24 Washer d 6 015 250 S 9 25 Hex head screw M8x25 UNI 5739 132 102 S 4 26 Flat washer 8x24x2 UNI6...

Page 77: ......

Page 78: ...rtreatment system Tab 06 1 POSITION DESCRIPTION PART No QUANTITY AFTERTREATMENT SYSTEM AFTERTREATMENT SYSTEM 044 055300 S A DEF B AD BLUE tank C AD BLUE pump D SCR E 6 ways block body F Solenoid valve G Engine 1 Forelock 104 200 S 1 Drain on bottom frame ...

Page 79: ......

Page 80: ...or pipe d 16 148 19965 S 4 4 90 M F fitting 148 143 S 2 5 Hex head screw M10x20 UNI 5739 132 141 S 4 6 Flat washer 10 2x21x2 015 032 S 4 7 Schnorr washer d 10 015 252 S 4 8 Hex head screw M6x60 UNI5739 132 072 S 2 9 Washer d 6 6x18x2 015 029 S 2 10 Washer d 6 015 250 S 4 11 Cooling device block support blade 010 309434 S 1 12 Pipe clamp 149 011 S 4 13 Pipe clamp 10x16 149 007 S 2 14 Pipe 17x10 089...

Page 81: ......

Page 82: ... S 1 8 MANN filter support 014 421 S 1 9 MANN elbow d 110 111 109 S 1 10 High temperaure silicone pipe d 76 089 0425 S 3 25 11 Ontario pipe d 100 USA Version 089 0502 S 2 12 Regulator assembly 024 130 F 1 13 Engine air intake pipe 064 200600 S 1 14 Pipe clamp d 100 120 149 16130 S 2 15 Engine 165 4380 S 1 16 Cummins air filter container 1 17 Engine air filter 1 18 Hex head screw M8x40 UNI 5739 132...

Page 83: ......

Page 84: ... 309230 S 4 20 Soundproofing air intake panel Rear 124 309228 S 3 21 Upper soundproofing air intake panel Rear 124 3092245 S 1 22 Rubber plate 177 200 S 1 23 Rubber plate for hosting hook 177 1970 S 1 24 Plate 208 004 S 3 25 Soundproofing air intake panel Front 124 309226 S 6 26 Upper soundproofing air intake panel Front 124 309224 S 1 27 Hinge 50x76 007 0343 S 8 28 Door clamp 197 015 S 8 29 Handl...

Page 85: ......

Page 86: ... 013 S 2 7 Clamp support 010 1530 S 1 8 Engine 165 4380 S 1 9 Clamp 70x90 149 1452 S 2 10 Intercooler outlet pipe 064 200604 S 1 11 Silicone pipe d 60 089 0326 S 4 70 12 Pipe clamp d 60x80 149 1420 S 2 13 Intercooler outlet pipe support 010 309442 S 1 14 Hex nut M8 UNI 5587 135 040 S 4 15 Flat washer 8 4x17x1 5 UNI 6592 015 030 S 4 16 Schnorr washer d 8 015 251 S 4 17 Hex head screw M6x20 132 063 ...

Page 87: ......

Page 88: ...08 S 2 3 Fitting M for pipe d 8 148 198 2 S 2 4 Clamp d 10x16 149 007 S 6 5 Anti oil pipe for fuel d 15x8 089 1203 S 3 6 Fuel tank 201 04215 S 1 7 Screw M 14x1 5 188 060 S 2 8 Eye connection D 10 148 400 S 2 9 Spacer 009 087 5 S 2 10 Engine Cummins 165 4380 S 1 11 Hex head screw M8x40 UNI 5739 132 105 S 2 12 Schnorr washer d 8 015 251 S 2 13 Flat washer 8x24x2 UNI6593 015 031 S 2 ...

Page 89: ......

Page 90: ...0 S 1 10 Short radius elbow 2 111 065 S 1 11 Double screw a 1 foro 19 1 187 065 S 1 12 Copper washer 015 015 S 2 13 Double screw 1 a 187 075 S 2 14 Copper washer 1 015 019 S 2 15 Double screw 1 187 070 S 3 16 Copper washer 1 015 018 S 3 17 90 fitting M M 1 148 2987 S 1 18 Double screw foro 12 6 187 045 S 1 19 Copper washer 015 012 S 2 20 Iron plug 106 125 S 1 21 Cummins engine spacer 009 30506 S 1...

Page 91: ......

Page 92: ...n 1 8 148 288 S 1 12 Non return valve 1 8 033 001 S 1 13 Straight coupling 1 8 for pipe d 6 148 040 S 1 14 Copper washer 1 8 015 005 S 3 15 Double screw 1 8 187 001 S 1 17 Solenoid valve 160 0871 S 1 18 T fitting F M F 148 194 S 1 19 T fitting 3F 1 8 148 141 S 1 20 3 5 bar oil pressure switch 154 025 S 1 21 Rubber cover 284 020 S 1 22 15 bar pressure gauge 206 020 S 1 23 Straight quick coupling F ...

Page 93: ......

Page 94: ...ipe 089 009 5 S 1 8 Clamp SA 59 63 149 310 S 4 9 Pipe d 51x61 089 008 S 1 10 Clamp 55 59 149 312 S 2 11 Pipe d 48x58 089 0075 S 1 12 Reduction 48 to 42 190 603838 S 1 13 Clamp 40 43 149 309 S 2 14 Calorflex pipe d 42x52 089 007 S 1 15 Calorflex pipe 089 009 5 S 1 16 Clamp 20 32 149 023 S 1 17 Fitting 3 4 M d 25 148 19970 S 1 18 Fitting 3 4 M d 16 148 19965 S 1 19 Pipe clamp 149 011 S 1 20 Pipe 23x...

Page 95: ......

Page 96: ...oundproofing kit 204 3466202 S 1 2 Front canopy soundproofing kit 204 3466203 S 1 3 Rear canopy soundproofing kit 204 3466204 S 1 4 Upper canopy soundproofing kit 204 3466205 S 1 5 Frame soundproofing kit 204 3466206 S 1 6 Front air intake soundproofing kit 204 3466200 S 1 7 Rear air intake soundproofing kit 204 3466201 S 1 ...

Page 97: ......

Page 98: ...8 325871 S 2 4 Rotair sticker 238 0213 S 2 5 Ultra silent grey sticker 238 0381 S 1 6 Warnings sticker 238 1240 2 S 1 7 Air fitler sticker 238 001 S 1 8 Oil filter sticker 238 002 S 1 9 Oil level check sticker 238 003 S 1 10 Caution diesel only sticker 238 097601 S 1 11 Battery master switch sticker 238 097610 S 1 12 Burn hazard plate 238 103201 S 2 13 Diesel Only on fuel tank plug 238 097602 S 1 ...

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Page 100: ... POSITION DESCRIPTION PART No QUANTITY 1 Control panel support 040 037520 S 1 2 15 Bar pressure gauge 206 020 S 1 3 Contact 127 375 S 1 4 Contact holder 127 376 S 1 5 Electrical harness 224 09238 S 1 6 Control panel 269 423720 S 1 7 2 position switch ON OFF 249 022 S 1 ...

Page 101: ... SCHEIN MUSS KOMPLETT AUSGEFÜLLT UND AM ROTAIR SPA GESENDET WERDEN INKOMPLETTE DATEIEN ODER DAS FEHLENDES VERSAND EINSCHLISSEN DEN GARANTIEVERLUST KOPIE SOLL BEI DER KUNDE GEHALTET WERDEN LLENAR LA TARJETA EN TODAS SUS PARTES Y ENVIARLA A A ROTAIR SPA UNA TARJETA INCOMPLETA O NO ENVIADA COMPORTA LA PERDIDA DE LA GARANTIA EL CLIENTE DEBE GUARDAR COPIA DA COMPILARSI A CURA DEL DISTRIBUTORE TO BE FIL...

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Rotair D425T4F, Operating Maintenance Instructions & Part List

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