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© 2017 CHARLES ROSS & SON COMPANY

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2. Mechanical Seals, single.

If Single Mechanical Seals are installed, the procedure is generally the same as above minus the plastic shim
stock. Refer to the Vendor Literature section for more specific details regarding the Mechanical Seals. Do not
lubricate the seal faces, only the o-rings.

1. Under normal conditions, the mechanical seals require no routine maintenance. Check the oil level in the bearing
tower prior to every use and add or replace as necessary.
2. If a seal starts to leak, it must be replaced.
3. Drain the oil from the housing by removing the threaded pipe plug located to one side of the shaft.
4.  Remove the Seal Cap. The Stationary portion of the seal will be installed in the seal cap.
5. The Rotary portion of the seal is installed up and inside of the housing and is in contact with the lower bearing.
The seal may have “set screws” that hold the rotary portion of the seal to the shaft. These set screws must be
properly loosened to allow the rotary portion of the seal to be removed. Once free, pull the rotary seal down the
shaft, out of the housing and off the end of the shaft.
6. After removal, examine the seal for signs of corrosion.  If corrosion is present, consult the factory as a
replacement seal will require special materials compatible with the your formulas components. Install the new seal
per manufacturer’s instructions. 

Do not lubricate the seal faces during installation,  mechanical seals must

be installed "dry" otherwise they will not seal.

a. All O-Rings on the seal caps should be replaced whenever a new seal is installed.

B. BEARINGS.

1. The upper and lower bearings in the Standard Configuration for a 

VACUUM RATED MIXER 

with Dry

Running Flexi-Lip  Seals and an 

ATMOSPHERIC RATED MIXER

 without seals, are lubricated by grease and

should be greased regularly or at least every 500 hours. If a bearing makes an unusual noise or runs unusually hot, it
must be replaced.  Contact the factory for replacement.

a. Remove the belts, pulleys and bushings from the mixer shaft.
b. Loosen the set screws holding the outer race of the bearing.
c. Loosen the set screws on the locking collar/inner race of the bearing.
d. Remove the bearing.
e. Remove the mechanical seal cap and mechanical seal assembly.
f. Remove the internal snap ring.
g. Remove the bearing.

2. For 

VACUUM RATED MIXERS equipped with Single Mechanical Seals 

(Oil Lubricated), the bottom shaft

bearings used in the bearing housing/tower in the 

VACUUM RATED MIXER 

are lubricated by the same oil as

the mechanical seals in the tower assembly.  If excessive noise or heat is detected, these bearings will most likely
require replacement.  Refer to the tower assembly drawing for proper removal and replacement.

a. Remove the mechanical seal cap and mechanical seal assembly.
b. Remove the internal snap ring.
c. Remove the bearing.

3. The upper bearings in

 all MIXERS

 are lubricated by grease and should be greased regularly or at least every

500 hours.  If a bearing makes an unusual noise or runs unusually hot, it must be replaced.
Contact the factory for replacement.

a  Remove the belts, pulleys and bushings from the mixer shaft.
b. Loosen the set screws holding the outer race of the bearing.
c. Loosen the set screws on the locking collar/inner race of the bearing.
d. Remove the bearing.

C. GEAR REDUCER.

The gear oil in the Anchor Gear Reducer should be changed after the initial 100 hours of operation, and
thereafter, at regular intervals of 2500 hours or as recommended by the manufacturer.  Refer to the gear
manufacturer’s manual for additional information, lubrication types and correct volume of oil.

Summary of Contents for CDA-10

Page 1: ...N COMPANY 1 CHARLESROSS SONCOMPANY CHARLES ROSS SON COMPANY 710 OLD WILLETS PATH HAUPPAUGE NY11788 PHONE 631 234 0500 FAX 631 234 0691 www mixers com CDA DUALSHAFTMIXER CDA 10 INSTALLATION MAINTENANCE...

Page 2: ...UPLE THERMOWELL 9 H GROUNDING CABLES 9 OPERATION 10 A HYDRAULIC LIFT 10 B MIX CAN 10 C VARIABLE SPEED CONTROL 10 D MIXING 10 E VACUUM MIXING 11 MAINTENANCE 12 A AGITATOR SHAFT SEALS VACUUM RATED MIXER...

Page 3: ...fety controls or other safety devices provided with the equipment must be in place and operational prior to operation of the equipment All rotating and or moving parts must be guarded during operation...

Page 4: ...ve or the factory immediately E Mail Fax or Mail a copy of the inspection report and the delivery receipt indicating the problem areas at the time of delivery to sales mixers com Charles Ross Company...

Page 5: ...Electrical Controls All electrical control panels are built to meet the National Electrical Code at the time of manufacture and are provided with disconnects that shut off power to the control circui...

Page 6: ...d orreconditioningtherentedunit thecustomermust include the MSD sheet s of the material s that have been mixed in the rented unit The MSD sheet s are to be returnedwiththe rentedunit IftheMSDsheet s i...

Page 7: ...e hydraulic lift cylinder in two directions at 90 degrees to each other front 0 degrees and side 90 degrees of the hydraulic lift cylinder This should provide a relatively vertically leveled installat...

Page 8: ...ck the rotation of the shaft by jogging the drive motor Correct shaft rotation will be clock wise If the direction is reversed Lockout all power to the controls and reverse the connection of any two o...

Page 9: ...ith oil NEVERALLOWTHESE SEALSAND BEARINGSTO RUN DRY Check the oil level at the oil gauge sight on the side of the bearing housing tower and add oilasnecessarytokeepthissight gaugefullatthecenterline U...

Page 10: ...e Hydraulic Cylinder or on Base Extensions which are at the floor level Appropriate grounding cables should also be attached to the Mix Can C VARIABLE SPEED CONTROL 1 The speed of the agitators can be...

Page 11: ...ncrease the evaporation of other volatiles such as solvents or wetting agents The reaction of each formula to vacuum is different and should be closely monitored during trial runs The horse power requ...

Page 12: ...the shaft surface to its original 240 grit finish This is done by using 240 grit sand paper and then finish using a White Scotch Brite Hand Pad 7445 The shaft surface should appear as new with all scr...

Page 13: ...Dry Running Flexi Lip Sealsand an ATMOSPHERIC RATED MIXER withoutseals are lubricated by grease and should be greased regularly or at least every 500 hours If a bearing makes anunusual noise orruns un...

Page 14: ...per needs to be replaced 1 Pulloutthe oldwiperand thoroughly clean thegroove 2 Gentlytap the new wiperintothe groove witha fiber hammer alap jointwillresult 3 Pull out both ends of the joint fit the e...

Page 15: ...isnotimportant Also refertotheVendorLiteratureformorespecific information 1 Reducer SyntheticAGMAlubricant 7EPor 8EP ISO ASTM viscosity grade 460 680 2 Bearings Anyhightemperature solvent resistant sy...

Page 16: ...Valve 3 way 1 19 Hydraulic Control Valve Hand 1 20 Exhaust Muffler 1 21 Hydraulic Cylinder 5 Dia x 20 Stroke 42 OAH 1 22 Wiper Hydraulic Cylinder 1 23 Packing Gland Hydraulic Cylinder 1 24 Packing Ch...

Page 17: ...Cap 1 58 Mechanical Seal Disperser Single Rotary Complete w 58a 1 58a Mechanical Seal Disperser Single Stationary Complete w 58 1 58b Lip Seal Teflon Option 1 59 Snap Ring Internal Disperser Shaft Lo...

Page 18: ...2017 CHARLES ROSS SON COMPANY 18 SIDE VIEW CDA 10...

Page 19: ...2017 CHARLES ROSS SON COMPANY 19 VACUUM COVER BEARING HOUSING VIEW CDA 10...

Page 20: ...2017 CHARLES ROSS SON COMPANY 20 HSD BLADE VIEW CDA 10...

Page 21: ...2017 CHARLES ROSS SON COMPANY 21 MIX CAN VIEW CDA 10...

Page 22: ...2017 CHARLES ROSS SON COMPANY 22 THERMOCOUPLE ASSEMBLY LOW PROFILE 1 8 FLUSH MOUNT...

Page 23: ...2017 CHARLES ROSS SON COMPANY 23 APPENDIX VENDOR PRODUCT INFORMATION...

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