Rosemount 4500 Reference Manual Download Page 2

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Summary of Contents for 4500

Page 1: ...www rosemount com Reference Manual 00809 0100 4027 Rev AA December 2005 Rosemount 4500 Hygienic Pressure Transmitter for Life Sciences Applications 74 ...

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Page 3: ...the contents before installing using or maintaining this product Rosemount Inc has two toll free assistance numbers Customer Central Technical support quoting and order related questions United States 1 800 999 9307 7 00 am to 7 00 pm CST Asia Pacific 65 777 8211 Europe Middle East Africa 49 8153 9390 North American Response Center Equipment service needs 1 800 654 7768 24 hours includes Canada Ou...

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Page 5: ... 2 8 SECTION 3 Configuration Overview 3 1 Safety Messages 3 1 Warnings 3 1 Commissioning on the bench With HART 3 2 Setting the Loop to Manual 3 2 Wiring Diagrams 3 3 HART Communicator 3 4 Menu Tree 3 4 Fast Key Sequence 3 5 Review Configuration Data 3 6 Check Output 3 7 Process Variables 3 7 Sensor Temperature 3 7 Basic Setup 3 8 Set Process Variable Units 3 8 Rerange 3 8 Damping 3 10 LCD Display...

Page 6: ...etermining Calibration Frequency 4 4 Choosing a Trim Procedure 4 5 Sensor Trim 4 5 Zero Trim 4 6 Full Trim 4 6 Recall Factory Trim 4 7 Recall Factory Trim Sensor Trim 4 7 Recall Factory Trim Analog Output 4 8 Analog Output Trim 4 8 Digital to Analog Trim 4 8 Digital to Analog Trim Using Other Scale 4 9 Diagnostic Messages 4 10 SECTION 5 Troubleshooting Overview 5 1 Safety Messages 5 1 Warnings 5 1...

Page 7: ...d field upgrade options Section 3 Configuration provides instruction on commissioning and operating 4500 transmitters Information on software functions configuration parameters and online variables is also included Section 4 Operation and Maintenance contains operation and maintenance techniques Section 5 Troubleshooting provides troubleshooting techniques for the most common operating problems Ap...

Page 8: ...nd will provide a Return Material Authorization RMA number The center will also ask for the process material to which the product was last exposed Rosemount National Response Center representatives will explain the additional information and procedures necessary to return goods exposed to hazardous substances Individuals who handle products exposed to a hazardous substance can avoid injury if they...

Page 9: ...en to perform configuration functions For convenience HART Communicator fast key sequences are labeled Fast Keys for each software function below the appropriate headings SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operation Information that raises potential safety issues is indicated with a warnin...

Page 10: ...ield calibration and a suitable transmitter environment Install the transmitter to minimize vibration shock and temperature fluctuation Environmental Access requirements and cover installation on page 2 4 can help optimize transmitter performance Mount the transmitter to minimize ambient temperature changes vibration mechanical shock and to avoid external contact with corrosive materials Appendix ...

Page 11: ...ts Set Range Points Set Output Type Set Damping Verify Apply Pressure Yes Within Specifications Yes No Refer to Section 4 Troubleshooting Check Switches page 2 5 Mount Transmitter pages 2 4 Wire Transmitter pages 2 7 2 8 Power Transmitter page 2 7 Trim Transmitter for Mounting Effects page 4 5 Done Confirm Transmitter Configuration page 3 18 Confirm Transmitter Configuration page 3 18 ...

Page 12: ...upplied Check the clamp and gasket specifications before installing Refer to Table 2 2 for a list of standard sanitary clamps their respective maximum pressure ranges and the recommended torque to be applied when mounting Figure 2 3 Rosemount 4500 Mounting Configuration Using a Sanitary Fitting Table 2 1 Connection Size Table 2 2 Standard Sanitary Clamp Models 1 5 or 2 in Tri Clamp Connection User...

Page 13: ...r will not accept any writes to its memory Configuration changes such as digital trim and reranging cannot take place when the transmitter security is on To reposition the switches follow the procedure described below 1 If the transmitter is installed set the loop to manual and remove power 2 Remove the electronics compartment cover 3 Follow the procedure in Figure 2 4 to reposition the switches a...

Page 14: ...e Alarm Direction The transmitter alarm direction is set by repositioning the Alarm slider switch Position the switch in the HI position for fail high and in the LO position for fail low HART Communicator Usage Note The HART Communicator can be used to configure the alarm direction to High HI or Low LO Otherwise if the transmitter contains the D1 option the switch on the transmitter will override ...

Page 15: ...ment Ground the signal wiring at any one point on the signal loop or leave it ungrounded The negative terminal of the power supply is a recommended grounding point Power Supply 4 20 mA Transmitters The dc power supply should provide power with less than two percent ripple Total resistance load is the sum of resistance from signal leads and the load resistance of the controller indicator and relate...

Page 16: ...ters INSTALLING THE LCD METER Transmitters ordered with the LCD display will be shipped with the display installed Installing the display on an existing 4500 transmitter requires a small instrument screwdriver and the display kit The optional LCD display can be rotated in 90 degree increments Use the following procedure to install the LCD display 1 IF the transmitter is installed in a loop THEN se...

Page 17: ...on HART Communicator and AMS instructions are given to perform configuration functions For convenience HART Communicator fast key sequences are labeled Fast Keys for each software function below the appropriate headings SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises ...

Page 18: ...smitters the power supply must provide 11 25 to 30 V dc at the transmitter To enable communication a resistance of at least 250 ohms must be present between the HART Communicator loop connection and the power supply Do not use inductive transient protectors with the 4500 When using a HART Communicator any configuration changes made must be sent to the transmitter by using the Send key F2 AMS confi...

Page 19: ...e when the connection is made If the HART Communicator or AMS fail to connect it indicates that no device was found If this occurs refer to Section 5 Troubleshooting Figure 3 1 Bench Hook Up Field Hook up Figure 3 2 illustrates wiring for a field installation with a HART Communicator or AMS Figure 3 2 Field Hook Up A L A R M SPAN LOOP LOOP ZERO S E C U R IT Y COMM ABC DEF GHI JKL MNO PQRS TUV WXYZ...

Page 20: ...EVICE INFO 2 SENSOR INFO 3 Self Test 4 DIAPHRAGM SEALS INFO 1 DEVICE SETUP 2 PV 3 AO 4 PV URV 5 PV LRV 1 PROCESS VARIABLES 2 DIAG SERVICE 3 BASIC SETUP 4 DETAILED SETUP 5 Review 1 TEST DEVICE 2 Loop Test 3 CALIBRATION 1 RERANGE 2 ANALOG OUTPUT TRIM 3 SENSOR TRIM 4 Recall fact trim Online Menu 1 PROCESS VARIABLES 2 SENSOR SERVICE 3 Unit 1 SENSORS 2 SIGNAL CONDITION 3 OUTPUT CONDITION 4 DEVICE INFOR...

Page 21: ...CD Display Configuration 1 3 7 Loop Test 1 2 2 Lower Sensor Trim 1 2 3 3 2 Message 1 3 4 3 Number of Requested Preambles 1 4 3 3 2 Pressure Alert Configuration 1 4 3 5 3 Poll Address 1 4 3 3 1 Poll a Multidropped Transmitter Left Arrow 4 1 1 Re mapping 1 4 3 6 4 Rerange Keypad Input 1 2 3 1 1 Saturation Level Configuration 1 4 2 7 8 Scaled D A Trim 4 20 mA Output 1 2 3 2 2 Scaled Variable Configur...

Page 22: ...nt material Measurement type Number of diaphragm seals Module configuration type Seal type Range Remote seal isolator material PV Unit Seal fill fluid PV Lower Sensor Limit LSL Tag PV Upper Sensor Limit USL Date PV Lower Range Value LRV Descriptor PV Upper Range Value URV Message PV minimum span Write protect Lower sensor trim point Meter type Upper sensor trim point Local keys Sensor trim calibra...

Page 23: ...asure and report all readings within the digital limits of the sensor For example if the 4 and 20 mA points are set to 0 and 100 psi and the transmitter detects a pressure of 150 psi it digitally outputs the 150 psi reading and a 150 of span reading However there may be up to 5 0 error associated with output outside of the range points AMS Right click on the device and select Process Variables fro...

Page 24: ...tions Changing the lower or upper range point results in similar changes to the span NOTE Transmitters are shipped from Rosemount Inc fully calibrated per request or to the factory default of full scale span upper range limit Use one of the methods below to rerange the transmitter Each method is unique examine all options closely before deciding which method works best for your process Rerange wit...

Page 25: ...lue that causes the upper range point to exceed the sensor limit the upper range point is automatically set to the sensor limit and the span is adjusted accordingly 1 From the HOME screen enter the fast key sequence for Rerange with a Pressure Input Source and a HART Communicator to configure lower and upper range values and follow the on line instructions Rerange with a Pressure Input Source and ...

Page 26: ...eases the response time of the transmitter smoothing variations in output readings caused by rapid input changes Determine the appropriate damping setting based on the necessary response time signal stability and other requirements of the of loop dynamics of your system The default damping value is 0 4 seconds and is user selectable from 0 to 60 seconds AMS Right click on the device and select Con...

Page 27: ...d click OK 3 After carefully reading the warning provided select OK DETAILED SETUP Failure Mode Alarm and Saturation 4500 transmitters automatically and continuously perform self diagnostic routines If the self diagnostic routines detect a failure the transmitter drives the output to configured alarm values The transmitter will also drive the output to configured saturation values if the applied p...

Page 28: ...ommunicator or AMS will provide an error message if a configuration rule is violated Alarm and Saturation Level Configuration To configure alarm and saturation levels with a HART Communicator or AMS perform the following procedure HART Communicator 1 From the HOME screen follow the fast key sequence for Alarm and Saturation Levels 2 Select 7 Config Alarm Level to configure alarm levels 3 Select OK...

Page 29: ...Levels then Alarm Levels from the menu 9 Select Saturation Levels 10 Repeat steps 2 8 to configure saturation levels Alarm and Saturation Levels for Burst Mode Transmitters set to burst mode handle saturation and alarm conditions differently Alarm Conditions Analog output switches to alarm value Primary variable is burst with a status bit set Percent of range follows primary variable Temperature i...

Page 30: ...ue Both alert values must be within the pressure or temperature sensor limits HART Communicator To configure the process alerts with a HART Communicator perform the following procedure 1 From the HOME screen follow the fast key sequence for Process Alerts 2 Select 3 Config Press Alert to configure the pressure alert Select 4 Config Temp Alert to configure the temperature alerts 3 Use the right arr...

Page 31: ...consideration of linear offset Scaled variable value position 1 Custom unit equivalent to the lower known value point The lower known value point may or may not be the 4 mA point Pressure value position 2 Upper known value point possible 20 mA point Scaled variable value position 2 This is the custom unit equivalent to the upper known value point possible 20 mA point Linear offset The value requir...

Page 32: ...units 4 Select the Linear Function which will prompt for two data points 5 Enter pressure value position 1 Pressure values must be within the range of the transmitter Enter the lower known value point considering any linear offset 6 Enter scaled variable position 1 Enter the lower known value point this value must be no longer than seven digits 7 Enter pressure value position 2 Pressure values mus...

Page 33: ...ect Next to acknowledge that the loop can be returned to automatic control 13 Select Finish to acknowledge the method is complete Re mapping The re mapping function allows the transmitter primary secondary and tertiary variables to be configured as desired Default configuration for transmitter variables is as shown below Primary variable Pressure Secondary variable Temperature Tertiary variable Sc...

Page 34: ...knowledge the method is complete 4 An Apply Parameter Modification screen appears enter desired information and click OK 5 After carefully reading the warning select OK DIAGNOSTICS AND SERVICE Diagnostics and service functions listed below are primarily for use after field installation The Transmitter Test feature is designed to verify that the transmitter is operating properly and can be performe...

Page 35: ...r the transmitter to output At the CHOOSE ANALOG OUTPUT prompt select 1 4mA select 2 20mA or select 3 Other to manually input a value a If you are performing a loop test to verify the output of a transmitter enter a value between 4 and 20 mA b If you are performing a loop test to verify alarm levels enter the milliamp value representing an alarm state see Tables 3 1 3 3 and 3 2 on page 3 12 5 Chec...

Page 36: ...od is complete ADVANCED FUNCTIONS FOR HART PROTOCOL Saving Recalling and Cloning Configuration Data Use the cloning feature of the HART Communicator or the AMS User Configuration feature to configure several 4500 transmitters similarly Cloning involves configuring a transmitter saving the configuration data then sending a copy of the data to a separate transmitter Several possible procedures exist...

Page 37: ...transmitter receiving cloned data must have the same software version or later as the original transmitter AMS creating a Reusable Copy To create a reusable copy of a configuration perform the following procedure 1 Select View then User Configuration View from the menu bar or click the toolbar button 2 In the User Configuration window right click and select New from the context menu 3 In the New w...

Page 38: ...from the transmitter to the control system by eliminating the time required for the control system to request information from the transmitter Burst mode is compatible with the analog signal Because the HART protocol features simultaneous digital and analog data transmission the analog value can drive other equipment in the loop while the control system is receiving the digital information Burst m...

Page 39: ...ransmitters can be connected on a single twisted pair of wires or over leased phone lines Multidrop installation requires consideration of the update rate necessary from each transmitter the combination of transmitter models and the length of the transmission line Communication with transmitters can be accomplished with Bell 202 modems and a host implementing HART protocol Each transmitter is iden...

Page 40: ...guration Properties from the menu 1 In the HART tab in ID box enter poll address located in the Poll addr box click Apply 2 An Apply Parameter Modification screen appears enter desired information and click OK 3 After carefully reading the warning provided select OK Communicating with a Multidropped Transmitter HART Communicator To communicate with a multidropped transmitter configure the HART Com...

Page 41: ... plant standard or the control loop The 4500 Transmitter uses a microprocessor that contains information about the sensor s specific characteristics in response to pressure and temperature inputs A smart transmitter compensates for these sensor variations The process of generating the sensor performance profile is called factory characterization Factory characterization also provides the ability t...

Page 42: ... is measured by a change in the sensor output Sensor Signal 2 The sensor signal is converted to a digital format that is understood by the microprocessor Analog to Digital Signal Conversion 3 Corrections are performed in the microprocessor to obtain a digital representation of the process input Digital PV 4 The Digital PV is converted to an analog value Digital to Analog Signal Conversion Transmit...

Page 43: ...edures are appropriate for bench calibration but should not be performed during field calibration Table 4 1 identifies the recommended calibration procedures for bench or field calibration Figure 4 1 Transmitter Data Flow with Calibration Options Transmitter Ranged 0 to 100 inH2O 0 to 0 25 bar NOTE Value on PV line should equal the input pressure Value on AO line should equal the output device rea...

Page 44: ...culate the calibration frequency Sample Calculation Step 1 Determine the performance required for your application Step 2 Determine the operating conditions Step 3 Calculate total probable error TPE Step 4 Calculate the stability per month Step 5 Calculate calibration frequency Required Performance 0 60 of span Transmitter 4500 Range 2 URL 150 psi Calibrated Span 100 psi Ambient Temperature Change...

Page 45: ...nterpretation of the input signal Zero trim is a single point adjustment It is useful for compensating for mounting position effects and is most effective when performed with the transmitter installed in its final mounting position Since this correction maintains the slope of the characterization curve it should not be used in place of a full trim over the full sensor range When performing a zero ...

Page 46: ...he control loop to manual 2 Click Next to acknowledge warning 3 Click Next after applying appropriate pressure to sensor 4 Select Next to acknowledge the loop can be returned to automatic control 5 Select Finish to acknowledge the method is complete Full Trim NOTE Use a pressure input source that is at least three times more accurate than the transmitter and allow the input pressure to stabilize f...

Page 47: ...eturned to automatic control 5 Select Finish to acknowledge the method is complete 6 Right click on the device and select Calibrate select Sensor trim from the menu 7 Select Upper sensor trim and repeat steps 2 5 Recall Factory Trim The Recall Factory Trim commands allow the restoration of the as shipped factory settings of the sensor trim and analog output trim Recall Factory Trim Sensor Trim Thi...

Page 48: ...icator perform the following procedure 1 From the HOME screen enter the fast key sequence for Digital to Analog Trim Select OK after setting the control loop to manual see Setting the Loop to Manual on page 3 2 2 Connect an accurate reference ammeter to the transmitter at the CONNECT REFERENCE METER prompt Connect the positive lead to the positive terminal and the negative lead to the test termina...

Page 49: ...table reference scale other than 4 and 20 mA for example 1 to 5 volts if measuring across a 250 ohm load or 0 to 100 percent if measuring from a Distributed Control System DCS To perform a scaled D A trim connect an accurate reference meter to the transmitter and trim the output signal to scale as outlined in the Output Trim procedure NOTE Use a precision resistor for optimum accuracy If you add a...

Page 50: ... specified alarm level No other transmitter information is displayed during an alarm condition FAIL MODULE The transmitter is malfunctioning Possible sources of problems include Pressure or temperature updates are not being received in the Transmitter A non volatile memory fault that will affect transmitter operation has been detected in the module by the memory verification routine Some non volat...

Page 51: ...itter operation Contact Rosemount Customer Central at 800 999 9307 if you need assistance PRESS ALERT A HART alert when the process variable read by the transmitter is outside of the user set alert limits TEMP ALERT A HART alert when the secondary temperature variable read by the transmitter is outside of the user set alert limits Operation Normal operation messages appear on the LCD display to co...

Page 52: ...SABL This message appears during reranging with the integral zero and span buttons and indicates that the transmitter local zero and span adjustments have been disabled The adjustments have been disabled by software commands from the HART Communicator or AMS Keys are not detected when write protect jumper is active See Security Write Protect on page 2 5 for information on the software lockout STUC...

Page 53: ...ify that transmitter hardware and process connections are in good working order Always deal with the most likely checkpoints first SAFETY MESSAGES Procedures and instructions in this section may require special precautions to ensure the safety of the personnel performing the operations Information that raises potential safety issues is indicated by a warning symbol Refer to the following safety me...

Page 54: ...ge points Verify output is not in alarm condition Verify if 4 20 mA output trim is required Transmitter will not respond to changes in applied pressure Check test equipment Verify applied pressure is between the 4 and 20 mA set points Verify output is not in alarm condition Verify transmitter is not in Loop Test mode Digital Pressure Variable reading is low or high Check test equipment verify accu...

Page 55: ...fication conformance to at least 3 sigma Reference Accuracy Includes the effects of terminal based linearity hysteresis and repeatability 0 15 of calibrated span CS from 1 1 to 15 1 rangedown 0 01 of calibrated span from 15 1 to 50 1 rangedown on Range 1 GP Long Term Stability 0 1 of Upper Range Limit URL for 3 years under normal operating conditions Batch to Batch Repeatability One batch is an ex...

Page 56: ... mA signal available to any host that conforms to the HART protocol Power Supply External power supply required Standard transmitter 4 20 mA operates on 11 25 to 42 4 V dc with no load Load Limitations Maximum loop resistance is determined by the voltage level of the external power supply as described by Rosemount 4500 Sanitary Pressure Transmitter Range Limits Units Range 1 AP Range 1 GP Range 2 ...

Page 57: ...peratures above 266 F 130 C derate ambient temperature by 9 F 5 C for every 18 F 10 C increase in process temperature Vacuum Application Process vacuums in excess of 200 mmHg requires derating process temperature to 212 F 100 C Turn On Time Performance within specifications less than 2 0 seconds after power is applied to the transmitter Damping Analog output response to a step input change is user...

Page 58: ...ch Tri Clamp Connection 11 2 inch Fractional Line Connection Process Wetted Parts Process Isolating Diaphragms 316L SST Hastelloy C 276 Surface Finish 15 μ inch Ra mechanically polished 10 μ inch Ra electropolished Non Wetted Parts Electronics Housing 304 SST NEMA 4X IP 66 Surface Finish 32 μ inch Ra mechanically polished Sensor Module Fill Fluid Neobee M 20 Shipping Weight for Rosemount 4500 3 0 ...

Page 59: ...ONAL DRAWINGS FIGURE 1 Dimensional Drawings for the Rosemount 4500 Hygienic Pressure Transmitter 11 2 inch Tri Clamp Module 5 50 139 7 4 03 102 4 2 09 53 1 2 49 63 2 2 00 50 7 3 00 76 2 1 50 38 1 4500_01_AA 4500_02_AA 4500_03_AA 4500_04_AA EPS Note Dimensions are inches millimeters ...

Page 60: ... A 6 FIGURE 2 Dimensional Drawings for the Rosemount 4500 Hygienic Pressure Transmitter 2 inch Tri Clamp Module 5 50 139 7 4 03 102 4 2 09 53 1 2 49 63 2 2 50 63 4 3 00 76 2 1 50 38 1 4500_10_AA 4500_11_AA 4500_12_AA 4500_13_AA EPS Note Dimensions are inches millimeters ...

Page 61: ...RE 3 Dimensional Drawings for the Rosemount 4500 Hygienic Pressure Transmitter Fractional Line Fitting Module 4 03 102 4 0 63 16 1 2 09 53 1 5 50 139 7 2 49 63 2 1 99 50 4 3 00 76 2 1 50 38 1 4500_20_AA 4500_21_AA 4500_22_AA 4500_23_AA EPS Note Dimensions are inches millimeters ...

Page 62: ...nd Code Options Surface Finish F1 Electro polished to 10 μ inch Ra Software Configuration C1 Custom Software Configuration CDS required with order Alarm Limits C6 Custom Alarm Saturation Signal Levels High Alarm C7 Custom Alarm Saturation Signal Levels Low Alarm Hardware Adjustments D1 Zero Span Adjustments Digital Display M5 LCD Display Calibration Data Certificate Q4 Calibration data certificate...

Page 63: ...stration OSHA N0 Factory Mutual FM Ordinary Location Canadian Ordinary Location CE Marking 3 A Symbol Authorization 876 EHEDG Type EL 1 Certified to meet Hygienic Equipment Design Criteria of Document 8 per TNO evaluation V6069 and certificate C05 6288 EUROPEAN DIRECTIVE INFORMATION The EC declaration of conformity for all applicable European directives for this product can be found on the Rosemou...

Page 64: ...anadian Standards Association CSA Approvals Pending I6 Intrinsically Safe for use in Class I Division 1 Groups A B C and D Temperature Code T3C Tamb 0 to 60 C Intrinsically Safe for use in Class I Zone 0 Ex ia IIC T4 Tamb 0 to 60 C When connected in accordance with Rosemount drawing 04500 5002 Enclosure Type 4X For entity parameters see control drawing 04500 5002 European Certifications I1 ATEX In...

Page 65: ...g Certificate No Baseefa05ATEX0092X ATEX Marking II 3 G EEx nA nL IIC T5 Tamb 60 C Ui 42 4V MAXIMUM IP66 Special Conditions For Safe Use x The plastic meter cover does not meet the surface resistivity requirements and to avoid electrostatic charging it must not be rubbed or cleaned with solvents ...

Page 66: ...Reference Manual 00809 0100 4027 Rev AA December 2005 Rosemount 4500 B 4 ...

Page 67: ...etailed setup 3 11 Diagnostics and service 3 18 Loop Test 3 19 Messages 4 10 Transmitter test 3 18 Diagrams Bench hook up 3 3 Field hook up 3 3 HART terminal block 2 7 Multidrop network 3 23 Typical multidrop network 3 23 Digital to analog trim 4 8 Other scale 4 9 Disassembly Removing electronics board 5 2 Removing terminal block 5 2 E Electronics board Removing 5 2 Environmental considerations 2 ...

Page 68: ...lues 3 13 Saving a configuration 3 20 Scaled variable configuration 3 15 Security Write Protect 2 5 Sensor Temperature 3 7 Sensor temperature 3 7 Unit 3 18 Sensor trim 4 5 Service and Diagnostics 3 18 Service Support 1 2 Setup Basic 3 8 Detailed 3 11 Signal wiring grounding 2 7 Switches 2 5 Security Write Protect 2 5 T Terminal block Removing 5 2 Terminal block diagrams HART protocol 2 7 Test 3 18...

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Page 70: ...ket Boulevard Chanhassen MN 55317 USA T U S 1 800 999 9307 T International 952 906 8888 F 952 949 7001 www rosemount com Rosemount GmbH Co Shipping Address Argelsrieder Feld 3 82234 Wessling T 49 8153 9390 F 49 8153 939172 Emerson Process Management Asia Pacific Private Limited 1 Pandan Crescent Singapore 128461 T 65 6777 8211 F 65 6777 0947 Enquiries AP EmersonProcess com ...

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