Rosemount 396 Instruction Manual Download Page 6

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MODEL 396/396VP/397/398/398VP

SECTION 1.0

DESCRIPTION AND SPECIFICATIONS

1.2 PERFORMANCE & PHYSICAL SPECIFICATIONS

SPECIFICATIONS

MODELS 396 &396VP MODELS 398 & 398VP

MODEL 397

QUIK-LOC KIT

Measurements

pH: 0-14

—

and Ranges

ORP: -1500 to 1500 mv

Available pH

GPHT hemi bulb or

GPHT hemi bulb

—

CCU

LASS

Types

GPLR flat bulb

Wetted Materials

316 SST, Polypropylene,

Titanium, Tefzel, glass,

Polypropylene, EP, glass

316 SST, EP, PEEK

EPDM, glass

choice of Kalrez, Viton, or

EPDM (platinum: ORP only)

Process Connection

None, use 1 in. NPT

None, must use Quik-Loc

1-in. MNPT

process connector,

kit which includes 1 in.

PN 23166-00 or 23166-01

PN 23166-00 or 23166-01 MNPT process connection

(sold separately)

Temperature Range

0-100°C (32-212°F)

0-80°C (32-176°F)

—

Pressure Range-

100-1136 kPa (0-150 psig) 100-1825 kPa (0-250 psig)

100-790 kPa (0-100 psig)

—

Hemi bulb

Pressure Range-

100-790 kPa (0-100 psig)

—

Flat bulb

Minimum Conductivity

75 µS/cm, nominal

—

Preamplifier Options

Remote

—

Weight/Shipping Weight

0.45 kg/0.9 kg (1 lb/2 lb)

PERCENT LINEARITY

396, 396VP, 397, 398, 398VP

pH Range

GPHT Hemi

GPLR Hemi

0-2 pH

94%

93%

2-12 pH

99%

98%

12-13 pH

97%

95%

13-14 pH

92%

—

Summary of Contents for 396

Page 1: ...Models 396 396VP 397 398 398VP pH ORP Sensors Instruction Manual PN 5100396 February 2001 MODEL 396 and MODEL 398 MODEL 396VP and MODEL 398VP MODEL 397 ...

Page 2: ...ram when installing using and maintaining Rosemount Analytical products Failure to follow the proper instruc tions may cause any one of the following situations to occur Loss of life personal injury property damage damage to this instrument and warranty invalidation Read all instructions prior to installing operating and servicing the product If this Instruction Manual is not the correct manual te...

Page 3: ...8 2 2 Mounting 8 2 3 Electrical Installation 14 3 0 START UP AND CALIBRATION 28 3 1 Sensor Preparation 28 3 2 Calibration Using Buffer Solutions or Grab Samples 28 4 0 MAINTENANCE 29 4 1 Electrode Cleaning 29 4 2 Automatic Temperature Compensator 29 5 0 TROUBLESHOOTING 30 6 0 RETURN OF MATERIAL 31 6 1 General 31 6 2 Warranty Repair 31 6 3 Non Warranty Repair 31 LIST OF TABLES Number Title Page 4 1...

Page 4: ...1 4081 20 2 15 Wiring Models 396 54 397 54 398 54 to SoluComp Model SCL P 014 21 2 16 Wiring Models 396 54 397 54 398 54 to Model 2700 Preamp 22 2 17 Wiring Models 396 54 62 71 397 02 10 54 62 398 54 62 to Model 1055 01 10 22 32 22 2 18 Wiring Models 396 54 62 397 02 54 62 398 54 62 to Model 1055 22 32 22 2 19 Wire Functions and Pin Connections for Variopol Connector Cable 23 2 20 Wiring Models 39...

Page 5: ...l 396 fea tures an optional front or rear 1 in MNPT process con nection for insertion submersion or flow through applications 1 1 2 Model 397 TUpH and Quik Loc Features and Applications The Model 397 is housed in a highly chemical resistant polypropylene body and completely sealed with EP to eliminate process intrusion The Model 397 body is specifically designed for use with the Quik Loc Kit which...

Page 6: ... Loc 1 in MNPT process connector process connector kit which includes 1 in PN 23166 00 or 23166 01 PN 23166 00 or 23166 01 MNPT process connection sold separately sold separately Temperature Range 0 100 C 32 212 F 0 100 C 32 212 F 0 80 C 32 176 F Pressure Range 100 1136 kPa 0 150 psig 100 1825 kPa 0 250 psig 100 790 kPa 0 100 psig Hemi bulb Pressure Range 100 790 kPa 0 100 psig 100 790 kPa 0 100 p...

Page 7: ...housed in a stainless steel body and is used with a 1 in MNPT threaded process connector suitable for insertion submersion or flow through installations The Model 396 is available without an integral preamplifier only and 15 ft of cable Automatic temperature compensation is standard 3 K Balco or PT 100 RTD MODEL 396VP TUpH INSERTION SUBMERSION STAINLESS STEEL AND POLYPROPYLENE pH SENSOR GPHT hemi ...

Page 8: ... Solu Cube PT 100 RTD CODE O RING MATERIAL Required Selection 30 EPDM 31 Viton 32 Kalrez recommended for applications with Chlorine Dioxide CODE OPTIONAL SELECTIONS see drawings on page 4 62 15 ft Cable no BNC Not Valid w Option 50 for wiring directly to 54 81 3081 and 4081 Transmitter Analyzers MODEL 398 TUpH INSERTION SUBMERSION TITANIUM pH SENSOR 398 10 32 54 EXAMPLE The Model 398VP insertion s...

Page 9: ...s Choose one PN 23757 00 Quik Loc Kit for use in 1 in tees insertion depth 1 4 in 35 mm PN 23757 01 Quik Loc Kit for use in 1 1 2 in and 2 in tees insertion depth 2 in 50 mm 2 Remote Junction Boxes optional recommended for sensor to analyzer distances of more than 15 ft Choose one PN 23555 00 includes preamplifier for Models 54 81 3081 4081 PN 23309 03 and PN 22698 02 plug in preamplifier for Mode...

Page 10: ...r handrail mounting assembly PN 2002011 1 1 2 in CPVC Tee with 1 in FNPT connection PN 23728 00 Low Flow Cell acrylic 4 Remote Junction Boxes optional recommended for sensor to analyzer distances of more than 15 ft Choose one PN 23555 00 includes preamplifier for Models 54 81 3081 4081 PN 23309 03 and PN 22698 02 plug in preamplifier for Model 1181Analyzer PN 23309 04 and PN 22698 03 plug in pream...

Page 11: ... Connection ADDITIONAL ACCESSORIES USED FOR MODELS 396 396VP 397 398 AND 398VP TUpH SENSORS PART NUMBER DESCRIPTION 22698 00 Preamplifier plug in for J box 1003 compatible 22698 02 Preamplifier plug in for J box 1181 1050 compatible 22698 03 Preamplifier plug in for J box 1054A B 2054 2081 compatible 22743 01 Pt 100 preamplifier 1181 compatible 22744 01 3K Preamplifier 1181 compatible 23054 03 Rem...

Page 12: ...d with the 397 TUpH sensor is not recommended for use with hazardous cor rosive or strong oxidizing chemicals due to a risk of spray or bodily injury MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION 2 1 UNPACKING AND INSPECTION Inspect the out side of the carton for any damage If damage is detect ed contact the carrier immediately Inspect the instru ment and hardware Make sure all the items ...

Page 13: ...he coupler NOTE The adapter can not be inserted completely or properly unless both arms are in the fully released position see Figure 2 5 Once the adapter has been properly placed in the coupler both arms should be positioned in the locked position A Sur Loc 1 spring arm has been provided on one arm so that the arm cannot be opened until the spring is released 2 NOTE The sensor may obstruct flow t...

Page 14: ... 398VP SECTION 2 0 INSTALLATION FIGURE 2 2 Dimensional Drawing For Models 396 and 398 DWG NO REV 40039601 D MILLIMETER INCH NOTE PRESSURE RAT ING SHOWN IS FOR MODEL 396 FLAT BULB SEE PAGE 2 FOR MODEL 396 AND 398 PRESSURE RATINGS ...

Page 15: ...sion mounting of Models 396VP or 398VP sensors in 1 inch fittings The metal process connector gives the sensor var ious insertions depths depending on where the user locates the compression fitting Also the threads can be switched to face the cable end of the sensor for connection to submersion pipes FIGURE 2 3 Dimensional Drawings Model 396VP and 398VP Shown with Process Connector 11 ...

Page 16: ...IGURE 2 4 Submersion Installations For Models 396 396VP 398 and 398VP DWG NO REV 40039602 B MILLIMETER INCH DWG NO REV 40039603 B DWG NO REV 40039604 B MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION ...

Page 17: ...9702 A DWG NO REV 40039704 A NOTE The EP gasket see drawing 40039702 provided with the coupler should be periodically inspected If gasket shows signs of corrosion replacement will be necessary to ensure a proper and secure seal between the coupler and adapter QUIK LOC A B KIT SENSOR LENGTH INSERTION DEPTH 23757 00 6 15 IN 156 MM 1 4 IN 35 MM 23757 01 6 15 IN 156 MM 2 0 IN 50 MM ...

Page 18: ...raped by rough sharp edges or surfaces Please refer to Figures 2 7 thru 2 18 for wiring Models 396 397 and 398 Please refer to Figures 2 19 thru 2 36 for wiring Models 396VP and 398VP DANGER DO NOT CONNECT SENSOR CABLE TO POWER LINES SERIOUS INJURY MAY RESULT FIGURE 2 6 Recommended Flow Through and Insertion Installation For Model 397 DWG NO REV 40039703 A FIGURE 2 7 Models 396 397 and 398 Standar...

Page 19: ...5 MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION DWG NO REV 40039706 C DWG NO REV 40039610 C FIGURE 2 9 Wiring Details For Model 396 54 50 397 54 50 and 398 54 50 For Use With Junction Box PN 23309 04 03 and Remote Preamplifier ...

Page 20: ...ER INCH MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION SENSOR MODELS 54 3081 81 4081 pH ORP FIGURE 2 10 Wiring Details for Model 396 54 397 54 and 398 54 Pt 100 RTD For Use With Junction Box PN 23555 00 and Remote Preamplifier ...

Page 21: ...17 MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION FIGURE 2 11 Wiring Details For Models 396 397 and 398 For Use With Model 1181 pH DWG NO REV 40039607 C SENSOR ...

Page 22: ...2 12 Wiring Details For Models 396 54 397 54 and 398 54 For Use With Models 1054ApH 54 1054BpH 54 and 2054pH 54 DWG NO REV 40039606 C MILLIMETER INCH MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION SENSOR ...

Page 23: ...DEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION FIGURE 2 13 Wiring Details For Models 396 54 397 54 and 398 54 For Use With Models 2081 pH 05 and 1054 pH 54 DWG NO REV 40039608 C MILLIMETER INCH SENSOR ...

Page 24: ... FIGURE 2 14 Wiring Details For Models 396 54 397 54 and 398 54 For Use With Models 54 81 3081 and 4081 DWG NO REV 40039605 C MILLIMETER INCH MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION SENSOR ...

Page 25: ...1 MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION FIGURE 2 15 Wiring Details For Models 396 54 397 54 and 398 54 For Use With SoluComp Model SCL P 014 MILLIMETER INCH DWG NO REV 40039611 C SENSOR ...

Page 26: ...8 54 to Model 2700 Preamplifier PN 23054 03 MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION FIGURE 2 17 Wiring Models 396 54 62 71 397 02 10 54 62 and 398 54 62 to Model 1055 01 10 22 32 FIGURE 2 18 Wiring Models 396 54 62 397 02 54 62 and 398 54 62 to Model 1055 22 32 22 ...

Page 27: ... 19 Wire Functions and Pin Connections for Variopol connector cable PN 23645 06 with BNC PN 23645 07 FIGURE 2 21 Wiring Model 396VP and 398VP to Model 81 FIGURE 2 20 Wiring Model 396VP and 398VP to Model 81 through a Remote Junction Box FIGURE 2 22 Wiring Model 396VP and 398VP to Model 1181 MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION 23 ...

Page 28: ...Wiring Model 396VP and 398VP to Model 3081 and 4081 through a Remote Junction Box FIGURE 2 26 Wiring Model 396VP and 398VP to Model 2081 through a Remote Junction Box FIGURE 2 23 Wiring Model 396VP and 398VP to Model 1181 1050 1060 and 1003 1023 through a Remote Junction Box MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION 24 ...

Page 29: ... and 398VP to Model 1054 through a Remote Junction Box FIGURE 2 29 Wiring Model 396VP and 398VP to Models 1054A 1054B and 2054 FIGURE 2 31 Wiring Model 396VP and 398VP to Models 1054A 1054B and 2054 through a Remote Junction Box MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION 25 ...

Page 30: ...URE 2 32 Wiring Model 396VP and 398VP to Models 54 and 54e through a Remote Junction Box FIGURE 2 35 Wiring Model 396VP and 398VP to Model 2700 FIGURE 2 34 Wiring Model 396VP and 398VP to Model SCL P Q 26 MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION ...

Page 31: ...MODEL 396 396VP 397 398 398VP SECTION 2 0 INSTALLATION FIGURE 2 36 Wiring Model 396VP 54 to Model 1055 22 32 27 ...

Page 32: ...n greater accu racy or to verify proper operation the sensor must be calibrated as a loop with its compatible analyzer or transmitter 3 2 CALIBRATION USING BUFFER SOLUTIONS OR GRAB SAMPLES The pH sensor analyzer transmitter loop may be calibrated by submersing the sensor in a buffer solution standard solutions of known pH values or in a process grab sample whose pH value maybe checked by a calibra...

Page 33: ...Wash the glass bulb in a strong detergent solution and rinse it in clean water If this does not clean the glass bulb go to Step 4 CAUTION The solution used during the following check is an acid and should be handled with care Follow the directions of the acid manufacturer Wear the proper protective equip ment Do not let the solution come in contact with skin or clothing If contact with skin is mad...

Page 34: ...element as instructed or jumps widely in AUTO T C Mode in Section 4 2 and replace sensor if defective Span between buffers extremely T C element open Check T C element as instructed short in AUTO T C Mode in Section 4 2 and replace sensor if defective Sluggish or slow meter indication Electrode coated Clean sensor as instructed in for real changes in pH level Sections 4 1 Replace sensor if cracked...

Page 35: ... order number In the case of individual parts or sub assemblies the serial number on the unit must be supplied 3 Carefully package the materials and enclose your Letter of Transmittal see Warranty If possible pack the materials in the same manner as they were received 4 Send the package prepaid to Rosemount Analytical Inc Uniloc Division Uniloc Division 2400 Barranca Parkway Irvine CA 92606 Attn F...

Page 36: ......

Page 37: ...Rosemount A S Porsgrunn 47 35 55 5600 POLAND Fisher Rosemount Warszawa 48 22 857 3856 647 3865 PORTUGAL Fisher Rosemount Portugal Instrumentos Limitada Alfragide 351 1 472 88 50 PUERTO RICO Fisher Rosemount Inc Guaynabo 787 782 9955 9956 or 9957 ROMANIA Fisher Rosemount Bucharest 40 1230 4149 50 59 RUSSIA Fisher Rosemount Moscow 7095 245 86 86 SINGAPORE Fisher Rosemount Singapore Pte Ltd 65 777 82...

Page 38: ...________________________________________________ __________________________________________________________________________________________________________________ __________________________________________________________________________________________________________________ WARRANTY REPAIR REQUESTED YES REFERENCE ORIGINAL ROSEMOUNT ANALYTICAL ORDER NO __________________________________________...

Page 39: ...ss or damage directly or indirectly arising from the use of the equipment or goods from breach of any warranty or from any other cause All other warranties expressed or implied are hereby excluded IN CONSIDERATION OF THE STATED PURCHASE PRICE OF THE GOODS SELLER GRANTS ONLY THE ABOVE STAT ED EXPRESS WARRANTY NO OTHER WARRANTIES ARE GRANTED INCLUDING BUT NOT LIMITED TO EXPRESS AND IMPLIED WARRANTIE...

Page 40: ...6 USA Tel 949 863 1181 http www RAuniloc com Rosemount Analytical Inc 2000 Credit Cards for U S Purchases Only UNILOC DIVISION CUSTOMER SUPPORT CENTER 1 800 854 8257 The right people the right answers right now ON LINE ORDERING NOW AVAILABLE ON OUR WEB SITE http www RAuniloc com ...

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