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Rosemount 3051, Quick Installation Manual

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Rosemount 3051 Quick Installation Manual Download Page 26

Quick Installation Guide

00825-0100-4051, Rev BA

June 2009

Rosemount 3051

26

NOTES

4051 RevBA.fm  Page 26  Monday, June 22, 2009  3:15 PM

Summary of Contents for 3051

Page 1: ...osemount 3051 Pressure Transmitter Includes Transmitter Option TR Start End Step 1 Mount the Transmitter Step 2 Consider Housing Rotation Step 3 Set Switches Step 4 Connect the Wiring and Power Up Step 5 Verify Configuration Step 6 Trim the Transmitter Safety Instrumented Systems Requirements Product Certifications ...

Page 2: ...4051 It does not provide instructions for diagnostics maintenance service or troubleshooting This document is also available electronically on www emersonprocess com rosemount WARNING Explosions could result in death or serious injury Installation of this transmitter in an explosive environment must be in accordance with the appropriate local national and international standards codes and practice...

Page 3: ...ide of the line 2 Mount beside or below the taps 3 Mount the transmitter so that the drain vent valves are oriented upward Gas Flow Applications 1 Place taps in the top or side of the line 2 Mount beside or above the taps Steam Flow Applications 1 Place taps to the side of the line 2 Mount beside or below the taps 3 Fill impulse lines with water Flow ...

Page 4: ...Quick Installation Guide 00825 0100 4051 Rev BA June 2009 Rosemount 3051 4 STEP 1 CONTINUED Panel Mount Pipe Mount Coplanar Flange Traditional Flange In line ...

Page 5: ...nt representative for more information Use the following bolt installation procedure 1 Carbon steel bolts do not require lubrication and the stainless steel bolts are coated with a lubricant to ease installation However no additional lubricant should be applied when installing either type of bolt 2 Finger tighten the bolts 3 Torque the bolts to the initial torque value using a crossing pattern See...

Page 6: ...lation to compensate for seating of the PTFE o ring Bolt Material Head Markings Initial Torque Final Torque Carbon Steel CS 300 in lbs 650 in lbs Stainless Steel SST 150 in lbs 300 in lbs Failure to install proper flange adapter O rings may cause process leaks which can result in death or serious injury The two flange adapters are distinguished by unique O ring grooves Only use the O ring that is ...

Page 7: ...ecurity adjustment option is not installed the transmitter will operate normally with the default alarm condition alarm high and the security off To improve field access to wiring or to better view the optional LCD display 1 Loosen the housing rotation set screw 2 First using a 5 64 in hex wrench rotate the housing clockwise to the desired location If the desired location cannot be achieved due to...

Page 8: ...esults shielded signal wiring is not necessary Use 24 AWG or larger wire and do not exceed 5 000 feet 1500 meters 3 Plug and seal unused conduit connections 4 If applicable install wiring with a drip loop Arrange the drip loop so the bottom is lower than the conduit connections and the transmitter housing 5 Replace the housing cover The figures below show the wiring connections necessary to power ...

Page 9: ...d Terminals housing cover 2 Connect the wiring pair and ground as indicated in Figure 6 The cable shield should a Be trimmed close and insulated from touching the transmitter housing b Continuously connect to the termination point c Be connected to a good earth ground at the power supply end Figure 6 Wiring 3 Replace the housing cover It is recommended that the cover be tightened until there is no...

Page 10: ...f the resistance of the signal leads and the load resistance of the controller indicator and related pieces Note that the resistance of intrinsic safety barriers if used must be included Figure 7 Load Limitation Maximum Loop Resistance 43 5 Power Supply Voltage 10 5 The HART communicator requires a minimum loop resistance of 250 for communication Voltage V dc Load Ohms Operating Region 1387 1000 5...

Page 11: ...1 2 3 2 1 Field Device Information 1 4 4 1 LCD Meter Configuration 1 3 7 Loop Test 1 2 2 Lower Sensor Trim 1 2 3 3 2 Message 1 3 4 3 Number of Requested Preambles 1 4 3 3 2 Pressure Alert Configuration 1 4 3 5 3 Poll Address 1 4 3 3 1 Poll a Multidropped Transmitter Left Arrow 4 1 1 Remapping 1 4 3 6 4 Rerange Keypad Input 1 2 3 1 1 Saturation Level Configuration 1 4 2 7 8 Scaled D A Trim 4 20 mA ...

Page 12: ...ART Communicator instructions below to perform a zero trim If zero offset is greater than 3 of true zero follow the Using the Transmitter Zero Adjustment Button instructions below to rerange If hardware adjustments are not available see the 3051 Reference Manual document number 00809 0100 4051 to perform a rerange using the HART Communicator Using the HART Communicator Using the Transmitter Zero A...

Page 13: ...hdocumentation htm The loop should be designed so the terminal voltage does not drop below 10 5 Vdc when the transmitter output is 22 5 mA If hardware security switches are installed the security switch should be in the ON position during normal operation See Figure 5 on page 7 If hardware security switches are not installed security should be ON in the software to prevent accidental or deliberate...

Page 14: ...se the following fast key sequence to set the Alarm and Saturation values and the Alarm Direction Alarm Levels Fast Key 1 4 2 7 7 Saturation Levels Fast Key 1 4 2 7 8 Alarm Direction Fast Key 1 4 2 7 6 Rosemount Alarm Level Namur Alarm Level Custom Alarm Level 3 4 1 Transmitter Failure hardware or software alarm in LO position 2 Transmitter Failure hardware or software alarm in HI position 3 High ...

Page 15: ...epresenting a high alarm state 4 Check the reference meter to verify the mA output corresponds to the entered value 5 Enter the milliampere value representing a low alarm state 6 Check the reference meter to verify the mA output corresponds to the entered value 7 Document the test results per your requirements Ten Year Proof Test This proof test when combined with the Five Year Proof Test will det...

Page 16: ...ed and audited to be compliant to IEC 61508 Safety certified SIL 2 Claim Limit Specifications The 3051 SIS must be operated in accordance to the functional and performance specifications provided in the 3051 reference manual Failure Rate Data The FMEDA report includes failure rates and common cause Beta factor estimates Contact your Emerson Process Management representative to obtain a copy 3051 S...

Page 17: ...s II Division 1 Groups E F and G Dust Ignition Proof for Class III Division 1 T5 Ta 85 C Factory Sealed Enclosure Type 4x I5 Intrinsically Safe for use in Class I Division 1 Groups A B C and D Class II Division 1 Groups E F and G Class III Division 1 when connected per Rosemount drawing 03031 1019 Non incendive for Class I Division 2 Groups A B C and D Temperature Code T4 Ta 70 C T5 Ta 40 C Enclos...

Page 18: ...thstanding the 500V insulation test required by Clause 6 3 12 of EN60079 11 This must be taken into account when installing the apparatus N1 ATEX Non incendive Type n and Dust Certification No BAS 00ATEX3105X II 3 GD Ex nL IIC T5 Tamb 40 to 70 C Ui 42 4 Vdc max Ex tD A22 T80 C Tamb 20 to 40 C IP66 IP68 Special Conditions for Safe Use X When the optional transient protection terminal block is insta...

Page 19: ...ch the diaphragm will be subjected The manufacturer s instructions for installation and maintenance shall be followed in detail to assure safety during its expected lifetime Japanese Certifications Approvals pending consult factory for availability E4 TIIS Flameproof Ex d IIC T6 I4 TIIS Intrinsic Safety Pending Certificate Description TC18213 3051CD CG L 4 20mA HART with meter TC18214 3051CD CG L ...

Page 20: ...arameters Ui 30 V Ii 200 mA Ii 160 mA Option Code T1 Pi 0 9 W Ci 0 01 µF Output Code A Li 10 µH Li 1 05 mH Output Code A with T1 E7 SAA Flame Proof and Dust Certification No AUS Ex 03 1347X Ex d IIC T6 Tamb 40 C Ex d IIC T5 Tamb 80 C DIP A21 T6 Tamb 40 C DIP A21 T5 Tamb 80 C IP66 Special Conditions for Safe Use X It is a condition of safe use for transmitter enclosures having cable entry thread ot...

Page 21: ...s a thin wall diaphragm Installation maintenance and use shall not only take into account the environmental conditions but also follow the manufacturer s instructions I3 Intrinsic Safety Certificate No GYJ091066X Ex ia IIC T4 T5 DIP A21 TA T80 C Special Conditions for Safe Use X The symbol X placed after the certificate number indicates special conditions for safe use that is the transmitter conta...

Page 22: ...Quick Installation Guide 00825 0100 4051 Rev BA June 2009 Rosemount 3051 22 DOC ...

Page 23: ...Quick Installation Guide 00825 0100 4051 Rev BA June 2009 Rosemount 3051 23 ...

Page 24: ...Quick Installation Guide 00825 0100 4051 Rev BA June 2009 Rosemount 3051 24 ...

Page 25: ...Quick Installation Guide 00825 0100 4051 Rev BA June 2009 Rosemount 3051 25 ...

Page 26: ...Quick Installation Guide 00825 0100 4051 Rev BA June 2009 Rosemount 3051 26 NOTES ...

Page 27: ...Quick Installation Guide 00825 0100 4051 Rev BA June 2009 Rosemount 3051 27 NOTES ...

Page 28: ...Quick Installation Guide 00825 0100 4051 Rev BA June 2009 Rosemount 3051 28 ...

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