ROMANOFF RE-1000-7 Manual Download

Page: 52 / 53

9 Deforest Street, Amityville, New York, 11701 USA

www.romanoff.com

Troubleshooting and Correction

Incorrect dedusting settings

The customer can make individual configurations via the
interface; if changes have been made here - check plausibility
of settings.

System cleans permanently at short
intervals

Filter cartridges heavily contaminated / Service life
exhausted

The system tries to reduce the differential pressure of the filter
cartridge with several dedusting cycles; if this fails, the filter is
completely saturated and must be replaced.

System dedusts in very short
intervals and then switches off

Filter service life exhausted / Filter completely saturated
/ no longer cleanable

If a set number of dedusting attempts is exceeded, the filter is
completely saturated

→

Replace filter cartridges!!!

Dust escapes from filter housing

Dust container not installed

Open service door and install dust container

Leakages at the dust container

Open service door and check seals; is dust container correctly
braced?

Only FPV202

System does not dedust

System not switched on

Switch on the system at the power switch

No compressed air on the line or compressed air line
not connected

Check pressure or connect compressed air line:

max. 4 bar

Summary of Contents for RE-1000-7

Page 1: ...9 Deforest Street Amityville New York 11701 USA www romanoff com sales romanoff com 1 Adjustable Speed Dust Vacuum SKU RE 1000 7 ...

Page 2: ...on Minor bodily injury can occur if the appropriate precautions are not taken Attention An undesirable result may occur if the appropriate precautions are not taken Caution Damage to property can occur if the appropriate precautions are not taken 1 2 Safety Instructions Caution This machine must not be used by persons including children with reduced physical sensory or mental abilities or lack of ...

Page 3: ...e OEN series Protect the power cable from heat moisture oil and sharp edges The device should be set up so that it is not difficult to operate the separating device Observe the permissible supply voltage see note on the type plate Use only original spare parts Use only original spare filters Do not operate the equipment without filter Even a single missing filter or filter equipment can also lead ...

Page 4: ...forest Street Amityville New York 11701 USA www romanoff com sales romanoff com 4 Safety Instructions Safety goggles Depending on the hazardous nature of the substances a protective suit should also be worn ...

Page 5: ...tting processes or similar and are not intended for use in conjunction with hand held torches e g MIG MAG or TIG welding equipment For extraction of glowing particles and sparks an effective spark trap or spark suppression device must be installed upstream of the extraction and filter system 2 1 2 Notes on W3 ISO 15012 and Dust Category H EN 60335 2 69 AA Systems for extraction from welding proces...

Page 6: ...e TFS series As a rule dust vacuum filter and extraction systems are operated in combination with a closed laser system In this case this laser system records controls and signals the combination of laser system and extraction To achieve the protection targets of the standards DIN EN 15012 60335 2 69 AA the overall system must be designed according to the following procedure Determination of the r...

Page 7: ...n Systems of the LN GL BF RF DF CR TFS Series Area of Application Sticky and moist dusts e g laser emissions soldering fumes solvent and adhesive vapours Functional Principle The air containing pollutants is drawn in extracted via the extraction device hood hose and fed into the filter unit by means of a pipe flexible hose or an extraction arm Here the pollutant particles are filtered out accordin...

Page 8: ...ver the extraction capacity of the filter unit decreases Figure 1 Examples for saturation filters Filter mat pocket filter left particle filter right Cleanable Filters Certain filter designs and filter media allow for the filter medium to be cleaned through which it can be returned into functional condition The cleaning takes place using compressed air or by mechanical methods vibration shaking wi...

Page 9: ...case of odour nuisance or if it starts to smell the saturation of the activated carbon filter is reached and it must be changed The activated carbon filter is not monitored via the filter saturation indicator Figure 3 Example of an activated carbon filter Molecular Sieve Operating Principle In order to eliminate or minimize gaseous pollutants or unpleasant odours which can arise during the most di...

Page 10: ...ttributed to improper use normal wear and tear or incorrect operation Cyclone separators their dust containers and attachments are excluded from warranty and guarantee as these are wear parts PLEASE NOTE Opening the motor unit or repair attempts by persons not authorized by the manufacturer shall invalidate any warranty claims whatsoever The extraction system complies with the requirements of the ...

Page 11: ... 5 to 40 Relative humidity max 80 without condensation Harmful effects due to occasional condensation are avoided by special bypass ventilation Use in wet locations is not allowed Use Only indoors no excessive dust pollution of the ambient air Pollution degree 2 Height above sea level max M 2000 Operation The system s extraction capacity can vary by 10 Mains supply voltage 10 Overvoltage category ...

Page 12: ...e and Transport Conditions If the system is not permanently supplied with Run Signal pin 7 8 via interface it may switch to standby mode in the event of an error The system can easily be switched back to run via the front film When using the RS232 interface an EMC tested adapter must be used to ensure correct function ...

Page 13: ...m stands securely on the pallet The use of spacer blocks to keep the wheels of the system aloft is recommended Also ensure that no moisture or objects can damage the system from below Firstly secure the modules against slipping among each other e g using corner profiles made of cardboard and tensioning straps Then use suitable cushioning material and a firm outer packaging e g sturdy cardboard The...

Page 14: ...tage V 100 240 100 240 Frequency Hz 50 60 50 60 Motor output kW 0 04 0 04 Class of protection 1 1 Drive type Continuous running Continuous running Sound level db A approx 58 approx 58 Serial interface Sub D 25 pin 25 pin Weight Kg approx 17 approx 17 Dimensions HxWxD Mm 315x300x300 315x300x300 2 stage filter particle filter H13 activated carbon Active carbon L 5 5 Intake sleeve NW 50 Quantity 2 2 ...

Page 15: ...volume flow m h 20 200 Max static pressure Pa 14000 Voltage V 120 230 Frequency Hz 50 60 Motor output kW 0 7 Class of protection 1 Drive type Carbon running Sound level db A approx 64 Serial interface Sub D 25 pin Weight Kg approx 24 Dimensions HxWxD Mm 510x300x300 Pre filter mat 2 stage filter particle filter H13 activated carbon Intake sleeve NW 50 Quantity 2 Color of filter housing RAL 7035 Col...

Page 16: ...9 Deforest Street Amityville New York 11701 USA www romanoff com sales romanoff com 16 Technical Data BF Series RF10 DF10 Figure 8 Dimensions BF 9 ...

Page 17: ... 6 0 6 Class of protection 1 Drive type Continuous running Continuous running Continuous running Sound level db A approx 62 approx 62 approx 62 Serial interface Sub D 25 pin 25 pin 25 pin Weight Kg approx 24 approx 24 approx 24 Dimensions HxWxD Mm 510x300x300 510x300x300 510x300x300 Pre filter mat Pre filter M6 2 stage filter particle filter H13 activated carbon large 2 stage filter particle filte...

Page 18: ...uency Hz 50 60 50 60 50 60 50 60 Motor output kW 1 1 1 1 1 1 1 1 Class of protection 1 1 1 1 Drive type Continuou s running Continuou s running Continuou s running Continuou s running Sound level db A approx 59 approx 59 approx 59 approx 59 Serial interface Sub D 25 pin 25 pin 25 pin 25 pin Weight Kg approx 40 approx 40 approx 70 approx 55 Dimensions HxWxD Mm 700x350x 350 700x350x 350 750x350x 655...

Page 19: ...t Amityville New York 11701 USA www romanoff com sales romanoff com 19 Technical Data BF Series RF10 DF10 Figure 11 Filter versions BF 100 BF 1000 BF 200 BF 1200 Figure 12 Dimensions BF 100 Figure 13 Dimensions BF 200 ...

Page 20: ...9 Deforest Street Amityville New York 11701 USA www romanoff com sales romanoff com 20 Technical Data BF Series RF10 DF10 Figure 14 Dimensions BF 1000 Figure 15 Dimensions BF 1200 ...

Page 21: ... Motor output kW 0 6 0 6 Class of protection 1 Drive type Continuous running Continuous running Sound level db A approx 62 approx 64 Serial interface Sub D 25 pin 25 pin Weight Kg approx 24 approx 24 Dimensions HxWxD Mm 510x300x300 510x300x300 Pre filter mat Pre filter M6 2 stage filter particle filter H13 activated carbon large 2 stage filter particle filter H13 activated carbon small Active carb...

Page 22: ...9 Deforest Street Amityville New York 11701 USA www romanoff com sales romanoff com 22 Technical Data BF Series RF10 DF10 Figure 17 Dimensions RF 10 DF 10 ...

Page 23: ...tory to observe the notes in the Transport section Pallet Firstly set the pallet on a level suitable surface Now loosen the belts and any other attached fastening aids Afterwards remove the transparent foil Depending on system size and filter equipment the systems can be packed differently Smaller systems are packed in a cardboard box Larger systems are packed with two cardboard boxes pushed into ...

Page 24: ...ioned or loose When being tensioned the toggle fasteners should press the corresponding seal approx 2 4 mm together Pay attention not to press the toggle fasteners too excessively together as this could damage the seals Check all seals for damage such as scrapes cracks pressure marks or similar Check all differential pressure nipples for damage such as breakage bending kinking blockage or similar ...

Page 25: ...ing hoses and piping pay attention to their chemical and thermal resistance These must be suitable for the operators process The temperature range for hoses is usually between 40 and 70C For spark generating processes plastic hoses should not be used without a spark arrestor or spark extinguisher installed upstream of the hose Do not extract flames into hoses A reference value of 15m s is recommen...

Page 26: ... and Hoses Extraction Piping Diameter mm Industrial Dust 20 m s Particulate Matter Smoke 16 m s Gas Molecules 10 m s 50 140 m h 115 m h 70 m h 63 225 m h 180 m h 110 m h 80 360 m h 290 m h 180 m h 100 565 m h 450 m h 280 m h 125 880 m h 710 m h 440 m h 160 1450 m h 1160 m h 720 m h 200 2260 m h 1810 m h 1130 m h 250 3530 m h 2830 m h 1770 m h 5 10 15 20 25 30 35 40 0 200 400 600 800 1000 1200 1400...

Page 27: ...rms hoods nozzles enclosures laser cabins etc can be used with the aid of a hose or a pipeline in combination with a dust vacuum extraction and filter system No extraction elements may be used that impair the mechanical or electrical safety as well as the stability of the dust vacuum and filter system or their accessories If mechanical modifications are made to a dust vacuum and filter system e g ...

Page 28: ...ut at least 0 4 m s within the laser compartment Partially Sealed off Laser Compartment Partially open systems require a higher airflow dimensioning than for enclosed systems It is necessary to install the extraction as close as possible to the emission source e g suction nozzle flat shield or similar to avoid losses If required the extraction nozzle must be moved along with the laser flame Dimens...

Page 29: ...ilter system with pre mounted extraction arm Extraction Arm Mounted to Work Table To mount an extraction arm on a work table please first mount the table holder at the desired location The mounting flange can now be fastened to the table holder The extraction arm can now be attached to the mounting flange Figure 21 Extraction arm for table installation ...

Page 30: ...ed air supply must be connected to filter cartridge systems Make sure that the systems are not connected to a compressed air supply without a pressure control unit Excessively high supply pressures can lead to cracks in the system housing FP130 150 FP150 Dental FP210 215 FPV200 202 1 5 2 bar 3 4 bar Dry and oil free compressed air external supply with an approved compressed air hose The air flow l...

Page 31: ...e a neutral conductor as the system operates with 230V control voltage observe rotating field upon connecting Switch on the system with the power switch The display on the front panel starts with a slight delay The system starts automatically When the interface is used its signal is dominant The turbine respectively the ventilator speed can now be changed via the button or via the interface ...

Page 32: ...e characteristic curve of the blower being used When the filters become saturated their differential pressure increases and the extraction capacity of the extraction and filter system decreases With dust vacuum and filter systems the maximum permissible loss of extraction power caused by the saturated filters is 30 The current filter status is graphically processed by the dust vacuum INSPIRE contr...

Page 33: ...r system Application example Use of the system as a mobile welding fume extraction system It signals the following statuses Meaning Signal Color Green System OK Yellow Check replace filter Set air flow rate has been fallen below Yellow red System error System failure Acoustic signal output Figure 22 Dust vacuum signal module 8 7 Monitoring of Fixed Hoses and Piping In extraction elements hoses and...

Page 34: ... the extraction location ideally even firmly connected to the extraction element It is recommended to evaluate the volume flow monitoring separately via a PLC or other suitable control or signalling device assigned to the process Alternatively the signal module can also be used to evaluate and signal the volume flow monitoring ...

Page 35: ... cleaning individually adjustable Parameterization of special functions Error memory improves coordination between customer and service Individual filter monitoring of prefilter and main filter with status indication Common filter monitoring of all installed filters Filter monitoring of additional optional particle filter possible Ergonomic color display 9 2 Operating Elements INSPIRE Control Elec...

Page 36: ...alled filters is displayed together 6 The filter status indication shows quickly and easily which filter has to be changed number of filters depends on the system 5 Filter cleaning activated actuation depends on filter cleaning only on systems with filter cartridge C Button for manual filter cleaning actuation only on systems with filter cartridge 9 3 Operation via Interface The system can be remo...

Page 37: ...nterface options 9 4 Functions of the INSPIRE Interface FUNCTION BF series RF10 DF10 LN 200 series GL series RF230 DF230 GL Desk series OEN 150 series TFS series LN 600 series OEN 250 710 FP 150 series FP 200 series FPV 200 series Filter full Run Standby External speed control Speed indication Temperature indication Group error Control of filter cleaning Parameterization access Message memory Data...

Page 38: ...nspire Interface Sub D 25 on BF Series Attention For all relay contacts a max contact load of 40V 1A applies Subject to technical changes No liability shall be assumed for damage due to incorrect interpretation or incorrect wiring For any questions please contact your respective sales partner ...

Page 39: ...ull NO contact Pin 7 Run Standby Switch over between Run Standby mode Apply 12 30 V DC potential polarity not relevant Only active if jumper pins 9 10 are closed Pin 8 Run Standby Pin 9 Jumper Run Standby Determines the switch on state of the system Open Run mode Shut Standby mode Requirement for control via pins 7 8 Pin 10 Jumper Run Standby Pin 11 free Pin 12 free Pin 13 free Pin 14 free Pin 15 ...

Page 40: ...he process at the next opportunity to change the filters or start the filter cleaning To let the parent process run out for automated processes and start the filter system Start Stop Input The start stop input is used to externally switch the status of the extraction and filter system from stop standby to start run If an external 24 V signal level is applied to pins 07 and 08 the system is in run ...

Page 41: ...action and filter system In order to exclude errors in the operation of the system it is not recommended to realize the jumper on the terminal strip of the target system If it is desired that the extraction and filter system starts directly in run mode after switching on at the mains switch i e starts immediately with extracting then pins 09 and 10 are not connected If it is desired that the extra...

Page 42: ...pprox 600 1000 operating hours the maximum operating hours that can be achieved vary depending on the application This is shown by the automatic shut off of the turbine A message is not shown on the display All other dust vacuum engine concepts are 100 maintenance free 10 2 Cleaning the Unit Caution For cleaning of the unit appropriate protective equipment must be worn to avoid contamination with ...

Page 43: ...r stages must be checked regularly at least once per week and replaced if necessary to ensure constant extraction capacity and prevent system damage Caution Replace filters only with the extraction switched off and wearing protective clothing Please observe Particle filters may not be cleaned these must be replaced Activated carbon BAC filters must be checked and changed regularly they are not dis...

Page 44: ...atus displays described above The following recommendation applies to filter and suction systems used in medicine aesthetics and dental regardless of the filter status display Interval Weekly Replace pre filter mat Half yearly Replace main filter The exchange takes place regardless of the filter status display for the following reasons Possible contamination of the filter with viruses and the grow...

Page 45: ...against being switched on again Remove the system lid apply caution with any connected hoses Remove filter Inspect filters and replace saturated filters with new original filters as required Pack saturated filters air tight in dust bags article no see section Spare Parts and dispose of observing internal disposal and transport regulations Put on system lid and close toggle fasteners Check tight se...

Page 46: ...9 Deforest Street Amityville New York 11701 USA www romanoff com sales romanoff com 46 Maintenance Figure 27 Filter replacement BF9 Set D BF10 Set D RF10 DF10 ...

Page 47: ...partment 12705 Rep set turbine 100 240V 1 1 kW with holding plate and seals 16825 Radial blower 24 VDC 15158 Radial blower 100 240 V 0 6 kW 15769 Brush type turbine 120 V 1 1 kW 15722 Brush type turbine 230V 1 1 kW 15721 Phase angle control 16596 Control PCB 100 240 V 16227 Fuse 6 3AT 250V 11881 Fuse 10AT 250V 11910 To ensure that the replacement PCB is delivered correctly parameterized for your a...

Page 48: ... Filters BF10 RF10 DF10 Standard A ZA Pre filter mat 11141 Z Line filter 15976 2 stage filter Particle filter activated carbon filter 11140 15119 Active carbon filter 11143 Spare filters BF100R BF200R BF 100 R BF 200 R Pre filter mat 10040 Z LinepanelPlus filter 16199 Particle filter 10013 10013 Active carbon filter BAC filter 10004 10007 ...

Page 49: ... romanoff com sales romanoff com 49 Spare Parts and Spare Filters BF RF DF Series Spare Filters BF1000R BF1200R BF 1000 R BF 1200 R Pre filter mat 10001 Z LinepanelPlus filter 16360 Particle filter 10009 10009 Active carbon filter BAC filter 10046 12052 ...

Page 50: ... mains without neutral conductor Check mains connection 2 System does not start warning signal audible turbine error lights up Turbine failure malfunction Switch off the system and contact the manufacturer or national representative Filter saturation indicator lights up green yellow red Filter fully saturated Using the filter status indicator depending on the system type decide which filter needs ...

Page 51: ... Filter Status Indication C Button for manual activation of filter cleaning only on systems with filter cartridge Green Filter OK Yellow Check filter status indications item 6 Re order filters if necessary Red Max filter saturation reached System switches off Check filter status indications item 6 B Extraction capacity control 5 Filter cleaning status message only on systems with filter cartridges...

Page 52: ...letely saturated and must be replaced 12 System dedusts in very short intervals and then switches off Filter service life exhausted Filter completely saturated no longer cleanable If a set number of dedusting attempts is exceeded the filter is completely saturated Replace filter cartridges 13 Dust escapes from filter housing Dust container not installed Open service door and install dust container...

Page 53: ...contaminated attachments are safely dismantled and disposed of Please also observe the safety instructions in the section Filter Changing When disposing of the extraction and filter system and the extraction equipment it must be observed that the entire filter equipment is hazardous waste which must be disposed of in accordance with local regulations Depending on the contamination in the system an...

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