Rola 59970 Instruction Manual Download Page 1

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INSTRUCTION GUIDE FOR:

DOOR FRAME FIT KIT SYSTEM

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ROLA DF SYSTEM KIT AEAK

Vehicle Description

Honda Pilot

5-dr SUV, 2009-2015

Honda Ridgeline

4-dr Quad Cab, 2006-2014

Honda Pilot

5-dr SUV, 2003-2008

Summary of Contents for 59970

Page 1: ...GE1 INSTRUCTION GUIDE FOR DOOR FRAME FIT KIT SYSTEM PAGE1 ROLA DF SYSTEM KIT AEAK Vehicle Description Honda Pilot 5 dr SUV 2009 2015 Honda Ridgeline 4 dr Quad Cab 2006 2014 Honda Pilot 5 dr SUV 2003 2008 ...

Page 2: ...e Manufacturer use which ever is lower Do not exceed vehicle carrying limits see owners manual or ROLA s limits whichever is lower This is the weight of your carried cargo plus the weight of the cross bars Use only the ROLA recommend Rail kits and Fit Kits for your specific make model and model year To avoid vehicle paint damage always insure the vehicle doors are open and straps fully extended do...

Page 3: ... removed from the vehicle all loose parts should be stored safely Road speed should always be adjusted to suit the load being carried and the current driving conditions such as road type and quality wind conditions traffic intensity and applicable speed limits Note that the vehicle s total height increases when upright loads are carried The vehicle s driving characteristics and braking behavior ch...

Page 4: ...ened when cross bars are installed Some radio antenna s may be required to be removed with cross bars installed No product modifications are allowed this will void all warranties Check that the maximum load is not exceeded Use the ROLA load limit or the vehicle s load limit which ever is lower Max roof load Cross bar weight Accessory carrier Load carried Check the loading does not exceed the carri...

Page 5: ...Honda Pilot 5 dr SUV 2003 2008 60 6 47 7 1211 Vehicle Description Y scale Y in Y mm Honda Pilot 5 dr SUV 2009 2015 64 2 49 1 1247 Honda Ridgeline 4 dr Quad Cab 2009 2014 58 1 46 7 1186 Honda Pilot 5 dr SUV 2003 2008 58 1 46 7 1186 Description Qty EGH 4 Description Qty AHB 4 NOTE Use this instruction guide and End Support Instructions to set up your ROLA cross bars PARTS LIST ...

Page 6: ...INSTALLATION INSTRUCTIONS PAGE6 EGH AHB EGH AHB EGH AHB EGH AHB Apply positioning stickers as shown in the End Support Instructions ...

Page 7: ...tion Vehicle Description W in W mm Z in Z mm Honda Pilot 5 dr SUV 2009 2015 10 2 260 29 5 750 Honda Ridgeline 4 dr Quad Cab 2009 2014 10 2 260 29 5 750 Honda Pilot 5 dr SUV 2003 2008 10 2 260 29 5 750 NOTE Use the dimensions provided in this instruction guide along with the End SupportInstructions ...

Page 8: ...PAGE1 INSTRUCTION GUIDE FOR DFE END SUPPORT KIT SYSTEM PAGE1 ROLA DFE END SUPPORTS 59970 ...

Page 9: ...he Manufacturer use which ever is lower Do not exceed vehicle carrying limits see owners manual or ROLA s limits whichever is lower This is the weight of your carried cargo plus the weight of the cross bars Use only the ROLA recommend Rail kits and Fit Kits for your specific make model and model year To avoid vehicle paint damage always insure the vehicle doors are open and straps fully extended d...

Page 10: ...s removed from the vehicle all loose parts should be stored safely Road speed should always be adjusted to suit the load being carried and the current driving conditions such as road type and quality wind conditions traffic intensity and applicable speed limits Note that the vehicle s total height increases when upright loads are carried The vehicle s driving characteristics and braking behavior c...

Page 11: ...ed when cross bars are installed Some radio antenna s may be required to be removed with cross bars installed No product modifications are allowed this will void all warranties Check that the maximum load is not exceeded Use the ROLA load limit or the vehicle s load limit which ever is lower Max roof load Cross bar weight Accessory carrier Load carried Check the loading does not exceed the carrier...

Page 12: ...INSTALLATION INSTRUCTIONS PAGE5 PARTS LIST NOTE Use this instruction guide and the crossbar Instructions to set up your ROLA cross bars 4 End Supports 1 Torque Wrench ...

Page 13: ... Kit RE43 RE47 RE53 RE60 ROLA Fit Kit unique to vehicle application Complete your vehicle Cross Bar System with our recommended Fit Kit and Rails Kit 59315 4 Lock Cores Kit Includes Keys 59316 8 Lock Cores Kit Includes Keys 2 Standard Keys 1 Control Key ROLA One Key Lock Core System ...

Page 14: ... the X Y set up details and slide the positioning slider end tabs B to the desired setting scales Fig B 3 Open the cam levers on all the DFE end supports as shown in Fig C 4 X and Y measurement using millimeters or inches Fig D X Y Scale Numbers Under cover strips End Tab B Align tab with scale numbers Slide Cam Lever Fig A Fig C Fig B Scale X Y mm inch dimensions Fig D ...

Page 15: ...ig B 7 Slide the outer under cover strips into the bar mark with a pencil for length remove and cut Fig C Tip Cut approx 1 8 or 2mm longer than needed to avoid gaps Slide under covers into place and install the end caps Tip place bar upside down for easier handling of parts End Tab Fig B Note Careful not to pinch fingers or hand Note Insure that the end support has not moved after closing cam leve...

Page 16: ... gasket pads as shown 9 Apply car position stickers to the inside of the end support cover doors This will help reposition the cross bars if removed later 10 Using the ROLA torque wrench insert the tool into the tensioning bolt on each end support Completely loosen the strap assembly the bolt will stop turning when completely loose FR RR RL Tip Install outboard edge of gasket to the pivot foot fir...

Page 17: ...hould hang below the vehicle s door frame Measure the set up positions Fig A B TIP Masking tape can be used to mark the roof positions temporarily Position the cross bar assemblies in place Fig C Tighten the front bar and then the rear bar See STEP 11 for more tightening details CAUTION Be sure to read your Rola Fit Kit instructions completely for vehicle specific information not shown here w z Fi...

Page 18: ...or tightness in all 4 mounting positions If any looseness is detected review the installation steps and redo until completely firm Fig C Store your ROLA torque wrench in the vehicle s glove box or some other safe storage place CAUTION Check the tensioning bolt torque reading periodically on long trips or if the cross bars remain on the car for long periods of time 13 Close and lock the end support...

Page 19: ...uarter turn lock plugs from the covers push out from the inside Fig A Insert the Rola Control Key into the lock core then slide the core into the covers Hold back the core and remove the control key Fig B Use your ROLA Standard Keys to lock and unlock the covers Fig C Fig A Fig C Fig B ...

Page 20: ...Removing the cross bar from the vehicle Removing the straps from the end supports Installing ROLA T bolts For accessories requiring a T bolt ADDITIONAL INSTALLATION INSTRUCTIONS PAGE13 1 2 3 ...

Page 21: ...ICE ITEMS AVAILABLE PAGE14 Save this page for later use RE S3001 BUFFER STRIP RE S3002 UNDER COVER RE S3003 POSITION SLIDER RE S3004 END CAP RE S3005 TURN PLUG DF S3008 DF ROLA WRENCH DF S3009 DFE FPE DOOR ...

Page 22: ...ION GUIDE FOR RAIL EXTENDED KIT SYSTEM PAGE1 RailExtended Kits RE1100 43 RE1200 47 RE1350 53 RE1525 60 For use with these Rola products DFE End Support kit FPE End Support kit RBU End Support kit RBE End Support kit ...

Page 23: ...h ever is lower Do not exceed vehicle carrying limits see owners manual or ROLA s limits whichever is lower This is the weight of your carried cargo plus the weight of the cross bars Use only the ROLA recommend Rail kits and Fit Kits for your specific make model and model year To avoid vehicle paint damage always insure the vehicle doors are open and straps fully extended down when installing the ...

Page 24: ...cle all loose parts should be stored safely Road speed should always be adjusted to suit the load being carried and the current driving conditions such as road type and quality wind conditions traffic intensity and applicable speed limits Note that the vehicle s total height increases when upright loads are carried The vehicle s driving characteristics and braking behavior change and it s vulnerab...

Page 25: ...ened when cross bars are installed Some radio antenna s may be required to be removed with cross bars installed No product modifications are allowed this will void all warranties Check that the maximum load is not exceeded Use the ROLA load limit or the vehicle s load limit which ever is lower Max roof load Cross bar weight Accessory carrier Load carried Check the loading does not exceed the carri...

Page 26: ...60 3 04 kg 6 7 lbs Buffer Strip 2 Pieces Outer Under cover 4 Pieces Bar End Cap 4 Pieces Quarter Turn Plug 4 Pieces Position Slider 4 Pieces RE Bar 2 Pieces Use with DFE End Support kit FPE End Support kit RBU End Support kit RBE End Support kit PARTS LIST NOTE Use this instruction guide and End Support Instructions to set up your ROLA cross bars ...

Page 27: ...INSTALLATION INSTRUCTIONS PAGE6 See your End Support Installation Sheet for full instructions ...

Page 28: ...ores Kit Includes Keys 59316 8 Lock Cores Kit Includes Keys 2 Standard Keys 1 Control Key LOCK KITS Lock Core Kits available and sold separately 2 RE Bars require 4 lock cores Accept no compromises choose only quality roof racks and cargo carriers ...

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