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UNAC Guide No. 2- July 2005 

KEY TO THE MECHANICAL RISKS CAUSED BY MOVEMENT 

 
Pursuant to the Machinery Directive: 

 

“Danger zones” refer to any zone within and/or 
around machinery in which an exposed person is 
subject to a risk to his or her health and safety. 

 

“Exposed person” refers to any person wholly or 
partially in a danger zone. 

 

 

 

 

 

 

 

 

 

 
 

 

 

 

 

 

 
 

 

 

MINIMUM LEVEL OF PROTECTION OF THE MAIN EDGE 

 

 

Type of use 

 

Type of actuation 
controls 

Informed users  

(private area) 

Informed users 

(public area) 

Uninformed users 

Hold-to-run control 

Pushbutton control 

Pushbutton control with key  Hold-to-run control not 

possible 

Impulse control with door 
visible 

Limitation of forces, or  
presence sensing devices 

Limitation of forces, or  
presence sensing devices 

Limitation of forces and 
photocells, or presence 
sensing devices 

Impulse control with door 
not visible 

Limitation of forces, or 
presence sensing devices 

Limitation of forces and 
photocells, or presence 
sensing devices 

Limitation of forces and 
photocells, or presence 
sensing devices 

Automatic control (e.g. 
timed closure control) 

Limitation of forces and 
photocells, or presence 
sensing devices 
 

Limitation of forces and 
photocells, or presence 
sensing devices 

Limitation or forces and 
photocells, or presence 
sensing devices 

ANALYSIS OF THE RISKS AND CHOICE OF SOLUTIONS 

IN ACCORDANCE WITH THE MACHINERY DIRECTIVE 98/37/EEC AND THE STANDARDS EN 13241-1, EN 

12453, EN 12445 

The risks listed below follow the sequence of the installation process. These risks are those which are commonly 
present in motorised doors/gates systems. According to the various situations, consideration therefore has to be 
made of any possible additional risks and exclude those which are not applicable. The solutions to be adopted are 
those indicated by the standards mentioned above; in the case of risks not dealt with, the safety integration 
principles indicated by the Machinery Directive (Annex 1 – 1.1.2) have to be applied. 

 

MD 

Ann. 1

 

Type of risks 

 

Evaluation criteria and solutions to be adopted 

(Tick the box corresponding to the solution adopted)

 

 

 

 
1.3.1 
1.3.2 
 
 
 
 
 
 
 
 
1.5.15 
 

Mechanical, structural and 
wear risks. 

[1] Loss of stability and 
break-up. 

 
 
 
 
 
 
 
 

 

 

[2] Tripping. 

 
 

F

 Check the solidity of the structure installed (jambs, hinges and leaves) in 

relation to the forces generated by the motor. 
Attach the motor stably using adequate materials. 
If available, check the content of the EC declaration of conformity of the 
manual gate.  

F

 If necessary, carry out the structural calculation and attach it to the 

Technical File.  

F

 Check that the travel of the leaves is limited (during opening and closure) 

by mechanical stops of adequate strength. 
Check that the leaves cannot, under any circumstance, exit their slide guides 
and fall. 

 

F

 Check that any thresholds higher than 5 mm are visible, indicated or 

shaped. 

 

Impact

Crushing

Shearing 

Dragging 

Cutting 

Hooking

Summary of Contents for B70-2DCHP

Page 1: ...cables XYZ and earth to the XYZ points inside the control panel for each motor respecting that brushless motors need a minimum of 2 5mm cross section cable size If the cables to be connected to the motor are extended over 10 metres in total length a 4 0mm cross section cable must be used In the case on just 1 motor connect to Step 3 Connect the power supply to the control panel Press the test butt...

Page 2: ...rossed on opposite sides so that you do not have two receivers at the same side The set on the gate posts 3 are on the outside of the gates For this purpose 5 core BT type cable is recommended for use CW1128 with conduit Follow the wiring diagram provided to wire both the receiver and transmitting photocells At the control box end wire the colour coded cables up as per the diagram provided showing...

Page 3: ... positions of the collars by swinging the gate open closed with the motor unlocked Step Step 6 You should now be ready to carry out the stroke programming sequence But first you should check that the motors are traveling in the correct direction in relation to the control panel To do this it will be necessary to give the panel a brief open or close command and compare the command to the movement o...

Page 4: ...ogramming press the PROG button for 4 s the display will show AP P at this point you can programme the stroke by pressing the PROG button again or by pressing the radio control button enabled by the step by step function The display shows the indication AUTO and motor 1 starts opening after the phase shift time Programming is performed automatically Wait for the completion of the cycles avoiding c...

Page 5: ...red codes NOTE it s recommended to delete all codes at the first installation before starting storing codes Step 9 Test the system You can now test run the system with the fob If necessary reduce the impact force level with the menus 30 to 33 in the parameters These settings are explained in the manufacturers B70 2DCHP manual Step 10 Add in the necessary safety photocells safety edges and other de...

Page 6: ...e 6 Connecting gate release devices Volt free release connections only The communication part of the intercom must use its own power supply Check that powered your devices will accept 24VDC Connection of the inductive loop detector PD132 230VAC for use as an exit device All dips off Road Loop ...

Page 7: ...nology Swing Gate Brushless B70 2DCHP Control Panel Quick Start Guide Extended Mode 7 Connecting magnetic locks Connecting a 12V time clock GL Series Mag locks wiring detail N C White COM Green Not normally used ...

Page 8: ...r safety if necessary integrating those in the manual for installation of the door gate and give the user a copy Compile the proof book and give the user a copy see facsimile in Annex 1 Draft the EC declaration of conformity see facsimile in Annex 2 and give the user a copy Fill in the label or plate with CE marking and attach it to the motorised door gate N B The technical file must be held and m...

Page 9: ...E MACHINERY DIRECTIVE 98 37 EEC AND THE STANDARDS EN 13241 1 EN 12453 EN 12445 The risks listed below follow the sequence of the installation process These risks are those which are commonly present in motorised doors gates systems According to the various situations consideration therefore has to be made of any possible additional risks and exclude those which are not applicable The solutions to ...

Page 10: ... force should be measured one leaf at a time Check that the values measured by the instrument are below those indicated in the graph Carry out the measurements in the following points L 50 300 and 500 mm H 50 mm at mid height of the leaf and at the height of the leaf minus 300 mm max 2500 N B The measurement should be repeated three times in each point and the average value considered The graph in...

Page 11: ...tective device in accordance with the standard EN 12978 for example a sensitive edge and repeat the measurement 5 Impact in the area of closure Figure 1 risk C F Install a pair of photocells recommended height 500 mm so as to sense the presence of the test parallelepiped height 700 mm positioned as illustrated N B The test specimen for presence sensing is a parallelepiped 700 x 300 x 200 mm with 3...

Page 12: ... Use CE marked components and materials pursuant to the Low Voltage Directive 73 23 EEC F Carry out the electrical connections connection to the mains earth connections and relevant checks in accordance with current regulations and as indicated in the installation manual of the drive unit N B If the electrical supply line is already set up via both a socket and a connector block declarations of co...

Page 13: ...safety devices installed 1 7 1 1 7 2 1 7 3 1 7 4 1 6 1 1 1 2 Integration principles for safety and information 20 Signalling equipment 21 Warnings 22 Marking 23 Operating instructions 23 Maintenance 24 Unprotected residual risks F A flashing light should be installed in a visible position to indicate movement of the leaf F Traffic lights can be installed to control vehicle traffic F Reflectors can...

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