Roemheld WM-020-369-10-en BA Operating Manual Download Page 5

  

WM-020-369-10-en

 BA SPEEDY classic 2 balance

.doc

  

 

 

 

 

 

STARK Spannsysteme GmbH – Roemergrund 14 - 6830 Rankweil - Austria 

Tel.:+43 5522 37400-0 - Fax.:+43 5522 37400-700 - e-mail: 

[email protected]

 - 

www.stark-inc.com

  

5/16 

4.5  Spare parts, wear parts and 

auxiliary materials 

The  pallets  with  the  clamping  jigs  are 
manufactured  by  the  operator/owner  or 
on  his  behalf.  Only  retractable  nipples 

manufactured  by  Stark  may  be  used  on  the 
pallet and they must be mounted in accordance 
with the appropriate data sheet issued by Stark. 
The  use  of  spare  parts  and  wear  parts  from 
other  manufacturers  can  result  in  risks.  Only 
use  genuine  parts  or  parts  approved  by  the 
manufacturer.  The  manufacturer  accepts  no 
liability  for  damage  resulting  from  the  use  of 
spare  parts,  wear  parts  or  auxiliary  materials 
not approved by the manufacturer. 

4.6  Obligation by the operator/owner 

The  operator/owner  undertakes  the 
obligation only to allow work on the fast 
closing  clamping  device  by  personnel 

who 

Are  familiar  with  the  essential  health  and 

safety regulations 

Have  been  instructed  on  the  operation  of 

the fast closing clamping device and have 
read  and  understood  these  operating 
instructions. 

 
The  requirements  of  the  EC  directive  on  the 
usage  of  work  equipment  at  work  2007/30/EC 
are to be met. 
 
 

4.7 

Residual risks

 

Pay  attention  to  the  occurrence  of 
mechanical,  hydraulic  and  pneumatic 
residual  energy  on  the  fast  closing 

clamping  device  as  well  as  pressure  in 
cylinders and valves after switching off the fast 
closing clamping device! 

 
 

4.7.1  Spring assembly 

If  the  fast  closing  clamp  is  dismounted 
incorrectly,  the  pre-tensioned  spring 
assembly may fly off uncontrollably. For 

the  detailed  procedure,  see  Chapter  6 
"Installation and assembly“. 
 
 

4.7.2  Design for the pallet and fast 

closing clamp plate 

The  design  of  the  pallet  should  provide 
for  a  specific  manual  handling  point  so 
that  the  pallet  can  be  fitted  to  the  fast 

closing  clamp  without  any  hazard.  If  it  is  not 
possible to provide this handling point for design 
reasons, attention must be paid when fitting  
that  hands/fingers  are  never  located  between 
the fast closing clamp and nipple or fast closing 
clamp plate and pallet. Only grasp the pallet on 
the front during the changing process! 
 
During  clamping  do  not  reach  with  your  fingers 
into  the  gap  between  the  fast  closing  clamp 
plate and pallet. If possible, ensure in the design 
that  there  is  a  gap  of  2  to  4  mm  or  20  mm  or 
larger. 
 

 
 

4.7.3  Malfunction in the hydraulic 

system During operation

 

 

 

a  malfunction  in  the  hydraulics  may 
cause 

an 

unintentional 

pressure 

increase  to  occur  which  releases  the 

fast  closing  clamp  as  a  result.  A  hazardous 
situation  may  arise  especially  in  a  rotating 
application. 
 
Possible  measures  to  prevent  unintentional 
release: 

Disconnect  the  hydraulic  pipe  (decouple) 

mechanically.  As  a  result  a  pressure 
increase  during  operation  is  then  no 
longer possible. 

Decouple  the  safety  valves  from  the 

machine  pneumatics.  As  a  result  a 

Summary of Contents for WM-020-369-10-en BA

Page 1: ...mping system Operating Manual WM 020 369 10 en BA SPEEDY classic 2 balance Manufacturer STARK Spannsysteme GmbH Roemergrund 14 6830 Rankweil Austria Tel 43 0 55 22 37400 0 Fax 43 0 55 22 37400 700 E m...

Page 2: ...ast closing clamp plate 5 4 7 3 Malfunction in the hydraulic system During operation 5 4 7 4 Hazard due to incorrect mounting of the fast closing clamp 6 4 7 5 Hazard due to changes in peripheral spee...

Page 3: ...intenance of the fast closing clamping device provide important information on the safe and efficient use of the fast closing clamping device 3 2 Presentation of safety instructions Safety instruction...

Page 4: ...fications defined for normal operation Using as lifting gear and for transporting loads The operator owner bears the sole responsibility for damage due to improper use The manufacturer will not accept...

Page 5: ...energy on the fast closing clamping device as well as pressure in cylinders and valves after switching off the fast closing clamping device 4 7 1 Spring assembly If the fast closing clamp is dismounte...

Page 6: ...ipheral speed The fast closing clamp may fracture due to excessive speed excess weight or imbalance and the pallet thrown off Action Comply with specifications and regulations regarding maximum values...

Page 7: ...p While machining is in progress on one pallet another can be set up in parallel 6 Mounting and installation Fitting and removal instructions for Speedy classic 2 balance and Speedy classic 2 balance...

Page 8: ...l cage and retaining ring into the centre bore of the piston 5 Fit the locking ring into the disc groove Make sure that the centring diameter surface is not damaged 6 Tighten fast closing clamp to 10...

Page 9: ...password by e mail Training courses Stark Spannsysteme GmbH provides training courses to train your operators and service personnel Training courses are held on site or at Stark Spannsysteme GmbH Plea...

Page 10: ...tening torque connect the hydraulic pressure generator to the circuit Release Slowly and carefully increase the hydraulic pressure to the release pressure During this process check the clamping elemen...

Page 11: ...Verify check dimension with clamping element released There is a check dimension tester to measure the check dimension of every size The tester can be procured from Stark Spannsysteme GmbH Order No 50...

Page 12: ...must be removed for the cleaning Procedure for cleaning 1 Remove locking ring 2 Carefully lift off retaining ring 3 Remove ball cage 4 Remove spring 5 Clean the parts removed incl housing bore check f...

Page 13: ...uct with Corrosive or caustic ingredients or Organic solvents such as halogenated or aromatic hydrocarbons and ketones thinners acetone etc as these substances can irreparably damage the seals The ele...

Page 14: ...guidelines 9 Specifications SPEEDY classic 2 balance Part number 801 201 801 215 Drawing number 069 xxx Description SPEEDY classic 2 balance Check dimension 24 0 2 Lift clearance 1 3 mm Repeatability...

Page 15: ...ing cycles increases 2 Lifting force 10 kN at release pressure 70 bar lifting force 15 kN at release pressure 80 bar 3 Set overpressure safety valve to max 5 bar above the max operating pressure 4 Onl...

Page 16: ...rds auf das sich diese Erkl rung bezieht mit den folgenden Normen bereinstimmt 2006 42 EG Machines addendum II A Maschinen Anhang II A and the following standards were applied und dass die folgenden N...

Reviews: