ROCTEST FOS Series Manual Download Page 13

E10190-000816 

 

FOS 

 

 

 

 

 

Page 11

 

 

 

 

 

2.1.3  REBAR INSTALLATION 

To  install  instrumented  rebar  into  a  new  structure  as  part  of  the  reinforcement  cage,  a 
portion of the surface of rebar 70-80 mm long should be milled flat. This forms a perfect 
surface  on  which  to  bond  a  sensor  and  the  installation  procedure  is  the  same  as 
described in section 2.1.2. 

2.1.4  INSTALLATION  OF  SENSORS  WITH  COMPOSITE  LAMINATES  ON 
CONCRETE STRUCTURES 

The  FOS  or  FOS-B  fiber-optic  sensor  can  be  installed  on  existing  concrete  structures 
using  composite  laminate  overwraps.  For  example,  carbon  or  glass  fiber  reinforced 
polymer  (CFRP  or  GFRP)  can  be  used  as  a  protective  wrap  that  also  strengthens  the 
structure. This type of installation can be done according to the following steps. 

1.  Surface preparation 
2.  Primer application 
3.  Putty application 
4.  Epoxy application 
5.  CFRP/GFRP bottom sheets installation 
6.  Epoxy application and FOS/FOS-B installation 
7.  CFRP/GFRP top sheets installation (optional) 
8.  Final epoxy coating 
9.  Curing 

 
1.  Surface preparation 

 

Concrete surface must be sanded smooth to the touch 

 

Wash the sanded surface with water using a stiff bristle brush 

 

Let dry for 24 hours, then brush the surface again and spray with an air hose 

 

Make sure that the concrete surface is dry  

 
 

NOTE: 

When applying primer, putty or epoxy, always follow manufacturer’s 
instructions as to:  

  

 

- Wearing a protective mask, goggles or gloves 

  

 

- Mixing procedure; 

  

 

- Applying procedure 

  

 

- Curing time 

  

In each case, always make sure that: 

  

 

- No (or few) air bubbles have been formed during mixing 

  

 

- The surface is clean and dry prior to application 

Summary of Contents for FOS Series

Page 1: ...el Its misuse is potentially dangerous The Company makes no warranty as to the information furnished in this manual and assumes no liability for damages resulting from the installation or use of this...

Page 2: ...1 Gauge installation 4 2 1 1 Metal surface preparation 5 2 1 2 Bonding method 6 2 1 3 Rebar installation 11 2 1 4 Installation of sensors with composite laminates on concrete structures 11 2 2 Mating...

Page 3: ...ight interferometric extrinsic principle that uses a common multimode fiber The patented principle consists in assessing the length of a Fabry Perot cavity contained in the strain gauge by means of a...

Page 4: ...E10190 000816 FOS Page 2 Figure 1 Fabry Perot strain gauge schematic principle...

Page 5: ...ale Precision Range dependent Transverse sensitivity 0 1 of full scale Response time Readout unit data logger dependent Operating temperature Minus 55 C to 350 C operating temperature is fiber optic c...

Page 6: ...rm and 260 C long term is recommended Mixing instructions and adhesive characteristics are given by the adhesive manufacturer Slowly mixing the resin and hardener is recommended to prevent excessive a...

Page 7: ...r rough or coarse surfaces a grinder or file can be used to start abrading Apply M Prep Conditioner A or the equivalent compound and wet abrade the gauge area Keep the surface wet while abrading Remov...

Page 8: ...ro Measurements to the gauge area Keeping the surface wet scrub with cotton tipped applicators Do not allow evaporation of the cleaning material since this would leave a thin unwanted film between the...

Page 9: ...auge on the surface and tack the tape to maintain proper alignment The sensitive area is collinear to the axis of the fiber The location of the sensitive area of the gauge is shown on the box cover th...

Page 10: ...wing the mixing instructions of the adhesive manufacturer Slowly mix the resin and hardener to prevent excessive amount of air bubbles using a clean stick or brush and apply the adhesive slowly with a...

Page 11: ...is tape is removed after curing Follow the recommended cure schedule given by the adhesive manufacturer Note that the residual compression strain may increase with increasing curing temperature Post c...

Page 12: ...and butyl rubber sheets can be used The area to be covered by the protective coating is illustrated below When applying the coating onto the surface of the installation be careful to use a light amou...

Page 13: ...installation can be done according to the following steps 1 Surface preparation 2 Primer application 3 Putty application 4 Epoxy application 5 CFRP GFRP bottom sheets installation 6 Epoxy application...

Page 14: ...internal angles than for flat surface 5 CFRP GFRP bottom sheets installation When handling of CFRP GFRP sheets wear a pair of protective goggles and gloves Immediately after epoxy application install...

Page 15: ...oating of epoxy of approximately 200 300 g m2 Follow instructions above 9 Curing Let cure The work site must be protected from rain dust sand etc 2 2 MATING GAUGES TO THE READOUT UNIT Before installin...

Page 16: ...gage L L L L L 1 where cavity L Length of the Fabry Perot cavity in nanometers varies between 8 000 and 23 000 nm gage L Gauge length space between the fused weldings in millimeters 0 L Initial length...

Page 17: ...ature reading of structure in C T0 Initial temperature reading of structure in C Expansion factor of structure in m m C on which the gauge is fixed generally in the range of 10 m m C 16 m m C for stee...

Page 18: ...ers Liters Cubic inches Cubic feet U S gallon Can Br gallon 0 06101 35 3357 0 26420 0 21997 MASS Kilograms Kilograms Kilograms Pounds Short tons Long tons 2 20459 0 00110 0 00098 FORCE Newtons Newtons...

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