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Installation Instructions

SensaGuard™ Rectangular Flat Pack - 440N-Z21SS2*

IMPORTANT: SAVE THESE INSTRUCTIONS FOR FUTURE USE.

Installation Instructions

Installation must be in accordance with the following steps and 
stated specifications and should be carried out by suitable 
competent personnel. The unit is not to be used as a mechanical 
stop. Guard stops and guides must be fitted. Adherence to the 
recommended maintenance instructions forms part of the 
warranty.

This device is intended to be part of the safety related control 
system of a machine. Before installation, a risk assessment should 
be performed to determine whether the specifications of this 
device are suitable for all foreseeable operational and 
environmental characteristics of the machine to which it is to be 
fitted. Refer to Technical Specifications below for certification 
information and ratings.

Technical Specifications

Operating Characteristics 

Outputs

(guard door closed, actuator in place)

Environmental

ENGLISH: 

This instruction sheet is available in multiple languages at www.rockwellautomation.com/literature. Select 
publication language and type "SensaGuard" in the search field.

GERMAN:

Dieses Instruktionsblatt kann in mehreren Sprachen unter www.rockwellautomation.com/literature gelesen 
werden. Bitte Ihre Sprache anwählen und "SensaGuard" im Suchfeld eintippen.

FRENCH:

Ces instructions sont disponibles dans différentes langues à l'adresse suivante 
www.rockwellautomation.com/literature. Sélectionner la langue puis taper “SensaGuard” dans le champ de 
recherche.

ITALIAN:

La presente scheda d'istruzione è disponibile in varie lingue sul sito www.rockwellautomation.com/literature. 
Selezionare la lingua desiderata e digitare "SensaGuard" nel campo di ricerca.

SPANISH:

Puede encontrar esta hoja de instrucciones en varios idiomas en www.rockwellautomation.com/literature. 
Seleccione el idioma de publicación y escriba "SensaGuard" en el campo de búsqueda.

PORTUGUESE:

Esta folha de instruções está disponível em várias línguas em www.rockwellautomation.com/literature. 
Seleccione a língua de publicação e entre com "SensaGuard" no espaço de busca.

POLISH:

Ta kartka z instrukcjami jest dostepna w wielu jezykach na stronie: www.rockwellautomation.com/literature 
Wybierz jezyk publikacji i wpisz w polu poszukiwania "SensaGuard".

The presence of spare actuators compromise the 
integrity of the safety systems. Personal injury or 
death, property damage or economic loss can 
result. Appropriate management controls, 
working procedures and alternative protective 
measures should be introduced to control their 
use and availability.

Do not defeat, tamper, remove or bypass this unit. 
Severe injury to personnel could result. The sensor 
MUST be connected to a Class 2 SELV 24V DC, 
+10%/-15% power supply.

Safety Classification

Type 4 Interlocking Device per ISO 14119 (Low Coding)
PLe, Cat 4 per ISO 13849-1
SIL CL3 per IEC 62061 and IEC 61508

Standards

CSA 22.2 No. 14, ISO 13849-1, ISO 14119, IEC 60947-5-3, 
IEC 61508, IEC 62061, and UL508

Certifications

TÜV, CE Marked for all applicable directives, cULus

Functional Safety Data

PFH

D

: 1.12 - 10

-9

ATTENTION

WARNING

Sensing Distance

Assured Make

15 mm

Assured OFF

35 mm

Typical Misalignment

(±7 mm in both axes)

Repeat Accuracy

10% of sensing range

Max. output current (all outputs)

200 mA

Input Current

50 mA (no load supply current)

Operational Current, Min.

1 mA DC

Off-state Current

<0.5 mA DC

Max. no. of switches, connected in series

Unlimited. See Unit Response Time 
section on page 5.

Operating Voltage

24V DC +10%/-15%
Class 2 SELV power supply

Frequency of operating cycle

1 Hz

Response Time (Off)

54 ms first switch,
18 ms for each additional switch

Case Material

Valox® DR 48

Actuator Material

Valox® DR 48

Outputs

Description

Status

Safety

2 x PNP, 0.2 A max.

ON (+24V DC)

Auxiliary

1 x PNP, 0.2 A max.

OFF (0V DC)

Operating Temperature [C (F)]

-10…+55 ° (14…131 °)

Operating Humidity

5…95% relative

Washdown Rating

NEMA 3, 4X, 12, 13, IP69k

Shock & Vibration

IEC 68-2-27 30 g, 11 ms/IEC 68-2-6
10…55 Hz

Radio Frequency

IEC 61000-4-3
IEC 61000-4-6

Summary of Contents for SensaGuard 440N-Z21SS2 Series

Page 1: ...el campo de b squeda PORTUGUESE Esta folha de instru es est dispon vel em v rias l nguas em www rockwellautomation com literature Seleccione a l ngua de publica o e entre com SensaGuard no espa o de b...

Page 2: ...h other Mount the switch and actuator to removable guard door or gate Keep the switch and actuator within the sensing range shown in the sensing misalignment curve Nut Torque Specification Switch Actu...

Page 3: ...TANC E when the actuator approaches the sensor in the x direction or from above z direction and is misaligned in the y direction Sensor Actuator Misalignment mm Assured Make 15 mm Assured OFF 35 mm x...

Page 4: ...mber Signal 1 24V 2 OSSD 1 3 0V 4 OSSD 2 5 Aux Device Output LED State Status Troubleshooting Off Not Powered NA Red Not Safe OSSD not active NA Green Safe OSSD active NA Green Flash Power up test or...

Page 5: ...Flashing to indicate Series inputs are not 24V Actuator 5 is in sensing range Switch 5 is functioning properly Series inputs are 0V OSSDs are de energized to 0V Green LED is Flashing to indicate Seri...

Page 6: ...y Pink Yellow Red Brown SensaGuard Unit 1 SensaGuard Unit 2 SensaGuard Unit 3 GuardShield Blue Gray Pink Yellow Red Brown Blue Gray Pink Yellow Red Brown Blue Gray Pink Brown A1 S11 S52 S12 13 23 33 4...

Page 7: ...ite Black SensaGuard Integrated Latch Reset Gate Open Grey IMPORTANT 889D F8AB A1 S11 S21 S12 S22 S32 L11 Y32 L12 13 14 S42 23 24 S34 A2 DI 440R D22R2 0 1 2 3 4 5 6 7 8 LOGIC K1 K2 K1 K2 S11 S12 S21 S...

Page 8: ...witching circuit Also check for signs of abuse or tampering Inspect the switch casing for damage Repair If there is any malfunction or damage no attempts at repair should be made The unit should be re...

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