TABLE OF CONTENTS
PRODUCT IDENTIFICATION - REVERB™ ...................................................................................................................................................................................................6
RECOMMENDED SERVICE INTERVALS ....................................................................................................................................................................................................7
SERVICE HISTORY ...........................................................................................................................................................................................................................................7
BRASS KEY SIZE ...............................................................................................................................................................................................................................................7
TORQUE VALUES .............................................................................................................................................................................................................................................8
PARTS, TOOLS, AND SUPPLIES ..................................................................................................................................................................................................................9
EXPLODED VIEW - ASSEMBLY ........................................................................................................................................................................10
EXPLODED VIEW - COMPONENT ....................................................................................................................................................................11
SEATPOST SERVICE ..........................................................................................................................................................................................12
SEATPOST REMOVAL ................................................................................................................................................................................................................................... 12
50/200/400 Hour Service
LOWER POST REMOVAL .............................................................................................................................................................................................................................. 14
200 (B1) Hour Service
TOP CAP AND SEAL HEAD BUSHING REPLACEMENT ..................................................................................................................................................................... 19
200 (A2) & 400 (B1) Hour Service
INNER SHAFT AND SEAL HEAD REMOVAL ......................................................................................................................................................................................... 22
POPPET VALVE REMOVAL ......................................................................................................................................................................................................................... 24
UPPER POST DISASSEMBLY ..................................................................................................................................................................................................................... 26
TOP CAP INSTALLATION ............................................................................................................................................................................................................................ 28
INNER SHAFT ASSEMBLY .......................................................................................................................................................................................................................... 29
INTERNAL FLOATING PISTON (IFP) INSTALLATION ..........................................................................................................................................................................30
INNER SHAFT INSTALLATION .................................................................................................................................................................................................................. 34
POPPET VALVE INSTALLATION ............................................................................................................................................................................................................... 38
50/200/400 Hour Service
LOWER POST INSTALLATION ...................................................................................................................................................................................................................40
BRASS KEYS INSTALLATION ..................................................................................................................................................................................................................... 41
PRESSURIZE SEATPOST ............................................................................................................................................................................................................................. 45
REMOTE LEVER ................................................................................................................................................................................................. 46
HOSE BARB REPLACEMENT (OPTIONAL) ............................................................................................................................................................................................ 46
SEATPOST INSTALLATION ...............................................................................................................................................................................47
50/200/400 Hour Service
INSTALLATION INTO BICYCLE...................................................................................................................................................................................................................47
HOSE AND REMOTE INSTALLATION ...................................................................................................................................................................................................... 48
