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9. TROUBLESHOOTING
The following three conditions must be fulfilled for satisfactory engine start.
(1) The cylinder filled with a proper fuel-air mixture.
(2) Good compression in the cylinder.
(3) Good spark, properly timed, to ignite the mixture.
The engine cannot be started unless these three conditions are met.
There are also other factors which make engine start difficult, e.g., a heavy load on the engine when it is
about to start at low speed, and a high back pressure due to a long exhaust pipe.
The most common causes of engine troubles are given below:
9-1 NO ENGINE OPERATION
Phenomenon
Possible causes
Remedy
1. Electric starter
does not
operate.
1) Poor connection of key switch wiring
Check, repair or replace
2) Wiring discontinuity between key switch and starter
motor
Replace
3) Wiring discontinuity between battery and starter motor Replace
4) Improper battery (low capacity) or dicharged battery
Charge or replace battery
5) Poor connection of battery terminal
Check, clean or replace
6) Starter magnetic switch faulty
Check, clean, repair or replace
7) Starter motor faulty
Repair or replace
8) Crankshaft seizure
Check, repair or replace
9) Seizure between piston and cylinder
Check, repair or replace
2. Electric starter
operates, but
engine does
not start.
1) No fuel
Refill
2) Poor connection or discontinuity of ignition system
wirings
Check, repair or replace
3) Electric starter faulty
Repair or replace
Summary of Contents for EH63
Page 1: ...SERVICE MANUAL EH63 64 65 and EH72 ENGINES Models PUB ES2158 Rev 08 09 ...
Page 84: ......
Page 85: ...PRINTED IN THE USA ...