RM Cylinders Intercyl Installation Manual Download Page 2

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ISSUE 2016 Rev 1 - Installation Manual

RM Cylinders

CONTENTS

Blank Page

Product Specifications

General Installation and Commissioning

Service and Maintenance

Fault Finding

Benchmark Commissioning Checklist

Service Record

User Guide and Customer Service

Wiring Plans

Conditions of Sale

Notes

Product Data

Back Page

Summary of Contents for Intercyl

Page 1: ...INSTALLATION MANUAL Issue 2016 Rev 1 Tested to BS EN 12897 2006 FOR MORE INFORMATION GO TO WWW RMCYLINDERS COM Note By installing this product you agree to be bound by our Conditions of Sale found wi...

Page 2: ...2 Product Specifications 3 General Installation and Commissioning 6 Service and Maintenance 9 Fault Finding 10 Benchmark Commissioning Checklist 15 Service Record 16 User Guide and Customer Service 17...

Page 3: ...ISSUE 2016 Rev 1 Installation Manual 3 RM Cylinders 2...

Page 4: ...responsibilities on both manufacturers and installers The purpose is to ensure that customers are provided with the correct equipment for their needs that it is installed commissioned and serviced in...

Page 5: ...a flat base capable of supporting the weight of the cylinder when full The minimum recommended cupboard size is 650mm square Nominal diameter of cylinder is 545mm Areas that are subject to freezing sh...

Page 6: ...0 15MPa 1 5 bar working pressure and a 20 litres per minute flow rate Where mains inlet pressures Hot Outlet Non Return Valve Pump Temperature and Pressure Relief Valve Secondary Return Boiler Flow B...

Page 7: ...n order to service the inlet control set Ensure the directional flow arrow on the inlet control set follows the required flow of water See schematic diagram A balanced cold supply is necessary if ther...

Page 8: ...ld utilise the dual control high limit thermostat as described in Connection to a Boiler section For connection to the lower coil you will require a further two port valve and a single control thermos...

Page 9: ...700 Specification for the design installation testing and maintenance of services supplying water for domestic use within buildings and their curtilages From the tundish pipework should terminate in a...

Page 10: ...of water is drained from the unit Open the hot tap closest to the unit and open the draining tap Note Water drained off may be hot SERVICE AND MAINTENANCE Servicing must be carried out annually and s...

Page 11: ...erating tap outlet Insecure Pipework Increase the number of pipe clips External works to public mains Wait for works to be completed Reduced water flow Debris from water mains Strip cleanorreplace Inl...

Page 12: ...DING Is water running from the Tundish Is the water being discharged hot Tundish YES NO Do you have pressure YES NO No fault See the flow chart for T P Valve See the flow chart for Inlet Control Group...

Page 13: ...mperature Pressure Relief Valve YES NO Do you have pressure YES NO No fault with the T P No fault with the T P Replace T P if required Replace T P if required Check temperature setting of the cylinder...

Page 14: ...st fails replace Dual Stat Test Stat continuity Reset Limit Stat Test Dual Stat continuity Is there power to the Element Thermostat Has the thermostat tripped Does the Immersion Heater work Find corre...

Page 15: ...RM Cylinders ENERGY CUT OUT FAULT FINDING Is the Cut Out Thermostat working Test Stat continuity Energy Cut Out Thermostat NO YES Reset Limit Stat No fault with the Thermostat If test fails replace Du...

Page 16: ...incoming static cold water pressure at the inlet to the system Has a strainer been cleaned of installation debris if fitted Is the installation in a hard water area above 200ppm If yes has a water sca...

Page 17: ...VICE 9 Date Engineer Name Company Name Telephone Number Signature SERVICE 8 Date Engineer Name Company Name Telephone Number Signature SERVICE 7 Date Engineer Name Company Name Telephone Number Signat...

Page 18: ...uty installations where constant usage and reheating is required titanium immersion heaters must be fitted to comply with the warranty Exclusions 16 The effect of scale build up on the unit or its com...

Page 19: ...1 Installation Manual 3 RM Cylinders TYPICAL WIRING S PLAN 1 ZONE TYPICAL WIRING Y PLAN COLOUR CODES W WHITE G GREY BL BLUE G Y GREEN YELLOW L LIVE N NEUTRAL C COMMON SL SWITCHED LIVE E EARTH 3 Port M...

Page 20: ...ISSUE 2016 Rev 1 Installation Manual 3 RM Cylinders TYPICAL WIRING S PLAN 2 ZONE COLOUR CODES W WHITE G GREY BL BLUE G Y GREEN YELLOW L LIVE N NEUTRAL C COMMON SL SWITCHED LIVE E EARTH 19...

Page 21: ...ll the goods to third parties in the normal course of business In this respect the Buyer shall act in the capacity of the Companies commission agent and the proceeds of such sale 6 6 1 shall be held i...

Page 22: ...ISSUE 2016 Rev 1 Installation Manual 3 RM Cylinders NOTES 21...

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