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Inspector D4000

™

 

Laser 

 

 
 

Operator

’s Guide

 

 
 
 
 
 

Manual P/N 002-7858 

Revision: E 

April 2018 

 
 

THIS MANUAL APPLIES ONLY

 

TO FIRMWARE A.17 OR LATER 

Use Inspector D4000 Laser Manual (Rev D) for firmware versions A.12 - A.16 

Use Inspector D4000 Laser Manual (Rev C) for firmware versions A.10 - A.11 

Use Inspector D4000 Laser Manual (Rev B) for firmware versions A.06 - A.09 

Use Laser Inspector 1000 Manual for earlier firmware versions A.05 and earlier 

 
 

RJS  Technologies 

701 Decatur Ave North, Suite 107 

Minneapolis, MN 55427 U.S.A. 

+1 (763) 746-8034 

www.rjs1.com  

 
 

Summary of Contents for Inspector D4000

Page 1: ...Rev D for firmware versions A 12 A 16 Use Inspector D4000 Laser Manual Rev C for firmware versions A 10 A 11 Use Inspector D4000 Laser Manual Rev B for firmware versions A 06 A 09 Use Laser Inspector...

Page 2: ...orized repro duction of this manual or unauthorized use of the Inspector D4000 software may result in impris onment of up to one year and fines of up to 10 000 00 17 U S C 506 Copyright violations may...

Page 3: ...URES 6 3 3 MAINTENANCE 7 3 3 TEMPERATURE SPECS 7 4 0 THE RJS INSPECTOR D4000 LASER 8 5 0 MAIN MENU SELECTIONS 9 5 1 POWER ON 9 5 2 SETUP 9 5 3 STORAGE 13 6 0 SCANNING SYMBOLS 14 6 1 SCANNING TECHNIQUE...

Page 4: ...D 1 ACCEPTABLE PARAMETERS FOR SYMBOLS WITHOUT ADDENDUMS 33 TABLE D 2 ACCEPTABLE PARAMETERS FOR SYMBOLS WITH ADDENDUMS 33 APPENDIX E CODE 128 34 CODE 128 34 DISPLAY OF CODE 128 35 TABLE E 1 CODE 128 SU...

Page 5: ...rence Causing Equipment Regulations Cet appareil num nque de la classe A respecte toutes les exigences du R glement sur le mat nel brouilleur du Canada 1 4 CE This equipment generates uses and can rad...

Page 6: ...batteries when storing the unit Note NiCad batteries and charger are available as an option Do NOT use any other type of rechargeable batteries Warning When using the optional charger NiCad batteries...

Page 7: ...002 7858 RJS Minneapolis MN 3 1 10 Trademarks The following are trademarks of RJS RJS RJS Systems International Inspector RJS Inspector D4000 RJS 701 Decatur Avenue North Suite 107 Minneapolis MN 5542...

Page 8: ...ity or fitness is limited to the one year duration of this written warranty RJS shall in no event be liable for any indirect incidental or consequential damages including but not limited to damages w...

Page 9: ...MAX OUTPUT RADIATION 1 0mW CLASS 2 LASER PRODUCT EN 60825 1 2007 This product complies with 21 CFR Subchapter J CLASS 2 LASER LIGHT WHEN OPEN AVOID EXPOSURE LASER LIGHT IS EMITTED FROM THIS APERTURE D...

Page 10: ...on Auto discriminates between many different symbologies Auto print mode Low battery indicator Barcode symbol data and deviation displays Multiple scan averaging Power down is automatic after short pe...

Page 11: ...display window clean Use a soft damp lint free cloth to clean the windows Do not use solvents on the unit or on any of the components You may use alcohol to clean the unit 3 3 Temperature Specs Do not...

Page 12: ...r D4000 Laser Operator s Guide RJS Minneapolis MN 002 7858 8 4 0 The RJS Inspector D4000 Laser Laser Scanner Battery Cover Stand LCD Window 5 Indicator LED s Serial interface Function Buttons Battery...

Page 13: ...an from the Main Menu to display the initial Pass Fail Analysis screen for the previously scanned bar code 5 2 Setup Select Setup from the Main Menu to view various system parameters Press Select to c...

Page 14: ...nspector D4000 Laser Operator s Guide RJS Minneapolis MN 002 7858 10 116 150 Mag The magnifications are 80 89 Mag 90 115 Mag 116 150 Mag 151 200 Mag See Appendix G for an explanation of magnifications...

Page 15: ...selection is for choosing the Code 39 sub specifications for analysis Code 3 of 9 3of9 w 43 AIAG B 1 AIAG B 3 4 5 10 LOGMARS HIBC 3 of 9 The next selection is Decode I 2 of 5 as Decode I2of5 as Std I2...

Page 16: ...Scans Analysis Scans Analysis Single From this screen you may choose the number of scans from 1 single to 10 or continuous to be used in the analysis When set to continuous the D4000 will scan and gra...

Page 17: ...n Setup Storage Inactive D4000L Ver x xx Inactive displays when Store and Print is inactive Scan Setup Storage XX D4000L Ver x xx A storage displays when Store and Print is active If a is displayed it...

Page 18: ...es angle of the exit window on the Laser Once at the proper angle and distance drag the laser beam over the bar code maintaining the angle and distance See Appendix A Scanning Technique 6 2 Scanning R...

Page 19: ...scans remaining in multiple scan mode if the last scan has not been complet ed 1234ABCD 02 Scans Remain If the symbology code is 128 only printable characters will be displayed Note See Appendix E for...

Page 20: ...character E8 2 EAN 8 plus 2 digit addendum E8 5 EAN 8 plus 5 digit addendum EN13 EAN 13 character 13 2 EAN 13 plus 2 digit addendum 13 5 EAN 13 plus 5 digit addendum Note The Identifiers listed above...

Page 21: ...e Ver A with 2 digit Add X Y UPCA 5 Uniform Product Code Ver A with 5 digit Add X Y UPC E Uniform Product Code Ver E X Y UPCE 2 Uniform Product Code Ver E with 2 digit Add X Y UPCE 5 Uniform Product C...

Page 22: ...ts screen 1234ABCD Code 3of9 D bility 59 D bilGrade 3 7 A After the last scan a double beep or chirp will signal completion of the scan 7 2 Comparison Mode The first bar code scanned after turning Com...

Page 23: ...splayed press Enter to bring up the Data Analysis Screens See Pass Fail Analysis 7 0 8 1 Encoded Data The first screen to display is the Decoded Symbol Data from the Pass Fail Screen 1234ABCD Note If...

Page 24: ...PASS or FAIL is also indicated Note For Code 128 the mod check character Mod 103 is displayed as the symbology s character value a number from 000 to 102 One or two numeric Mod check char acters may p...

Page 25: ...on of the A is indicated with the 5 LEDs also See Table 8 A The closer the A is to the center of the display the better The following shows the percentage of the scanning tolerance used at each positi...

Page 26: ...Inspector D4000 Laser Operator s Guide RJS Minneapolis MN 002 7858 22 Note Could also be on negative side See Table 8 A for visual display of deviations...

Page 27: ...ar dev 20 Min Bar dev 08 This screen shows The first line is the deviation from ideal for the average of all bars in the bar code as a percent age The second line is the deviation from ideal for the n...

Page 28: ...LED Display Pattern Average Bar width deviation as a of tolerance Note Solid indicators represent LEDs turned on and the 9 possible patterns are displayed Within 21 to 21 Within 22 to 49 Within 50 to...

Page 29: ...ntinuous Mode or 250 total scans whichever comes first When a limit is reached the unit automatically stops scanning Note In Continuous Mode the unit continues to attempt reads as long as the Laser tr...

Page 30: ...package Your RJS Inspector D4000 Laser will connect to a computer with a serial interface cable 9600 BPS 8 bit no parity 1 stop bit Connect to Printer Your RJS Inspector D4000 will connect to an RJS...

Page 31: ...le and distance of the Laser to the bar code sample so that the distance results in a laser beam that is twice as wide as the bar code at least 2 inches wide and the angle is at 30 degrees angle of th...

Page 32: ...de not 14 or 18 characters Invalid format Code 128 GS1 Case code not 14 or 18 characters or not all numeric characters Invalid format Mod Check Digits Bad Mod Check PCS Rejected PCS Bar Width Deviatio...

Page 33: ...Char Or Fnc1 with AI 01 and 14 data characters Application Mod Check Mod 10 Mod 103 35X UPC EAN N A N A N A MOD 10 See Note 2 Note1 X X dimension NBW R Ratio in the calculations Tolerance is expresse...

Page 34: ...Appendix B Operator s Guide RJS Minneapolis MN 002 7858 30 Modck 0 CHK Expect 1...

Page 35: ...he same width dimension And each wide element should have the same width dimension The Decodability grade indicates the amount of tolerance remaining in the width of the most deviant element in the sy...

Page 36: ...9 3 0 B 48 70 49 99 2 9 B 47 40 48 69 2 8 B 46 10 47 39 2 7 B 44 80 46 09 2 6 B 43 50 44 79 2 5 B 42 20 43 49 2 4 C 40 90 42 19 2 3 C 39 60 40 89 2 2 C 38 30 39 59 2 1 C 37 00 38 29 2 0 C 35 80 36 99...

Page 37: ...Warning QZ SS Quiet Zone Analysis for UPC and EAN symbols are described in the following tables In cases where an addendum is included in the bar code an addendum gap analysis is also performed Table...

Page 38: ...se only keyboard characters plus control and special characters Code subset B includes all the standard alphanumeric keyboard characters and special characters upper and lower case Code subset C inclu...

Page 39: ...y subsets A and B normal printable characters Start Code Subset A Char B Table A 1 Control Code Carriage return Table A 1 Shift to subset C Table A 1 Digits 3 and 4 Table C 3 Stop Code Table C 3 C L C...

Page 40: ...Q H I J K L M N O P Q R S T U V W X Y Z R S T U V W X Y Z _ NUL SOH STX ETX EOT ENQ _ N S S E E E L H X X T Q ACK BEL BS HT LF VT FF CR SO SI A B B H L V F C S S K L S T F T F R O I DLE DC1 DC2 DC3 D...

Page 41: ...7 8 9 4 5 6 7 8 9 A B C D E F G A B C D E F G H I J K L M N O P Q H I J K L M N O P Q R S T U V W X Y Z R S T U V W X Y Z a b c d e f g a b c d e f g h i j k l m n o p q h i j k l m n o p q r s t u v...

Page 42: ...7 8 9 50 51 52 53 54 55 56 57 58 59 5 5 5 5 5 5 5 5 5 5 0 1 2 3 4 5 6 7 8 9 60 61 62 63 64 65 66 67 68 69 6 6 6 6 6 6 6 6 6 6 0 1 2 3 4 5 6 7 8 9 70 71 72 73 74 75 76 77 78 79 7 7 7 7 7 7 7 7 7 7 0 1...

Page 43: ...Operator s Guide Appendix E 002 7858 RJS Minneapolis MN 39 de...

Page 44: ...Some AIs require another AI to be encoded in the bar code Numeric requirements Some AIs are numeric only Testing to ensure 48 data characters excludes sub set changes are not exceeded Note The D4000 w...

Page 45: ...bol is decoded with the Code 128 sub specifications setting of GS1 128 and the first character after the Start character is not a FNC1 then the following error will be displayed GS1 128 Format Warning...

Page 46: ...rrors only the first error will be displayed Example of a bar code with more than 48 data characters GS1 128 Exceeds 48 Chars AI 250 Note If a bar code data length is exceeded the AI that ex ceeded th...

Page 47: ...mbols are analyzed the approximate symbol magnification must be known in order to most accurately determine if the symbol is within tolerance For example if a range of 90 115 magnification is selected...

Page 48: ...ion chosen press either Enter or Print to start printing Printout Options Analysis This option prints the Text Analysis data for the last symbol scanned This option can also be used to print each indi...

Page 49: ...Mod Check expected 8 059 PASS Scan Profile Analysis Decodability 43 2 4 C Out Of Range FAIL Traditional Analysis 100 Tol 100 RA Pass Fail Analysis D bility Warning Selected C Final Results FAIL Figur...

Page 50: ...Appendix I Operator s Guide RJS Minneapolis MN 002 7858 46 Pass Fail Analysis D bility Warning Selected C Final Results PASS Overall Results...

Page 51: ...ext screen or even do a scan Low Battery If the Replace Battery condition displays batteries should be replaced immediately The unit will not operate properly in this condition Replace Battery Note Ni...

Page 52: ...annot be used to do arithmetic ANSI American National Standards Institute Inc 25 West 43rd Street 4th floor New York NY 10036 Aperture The effective opening in an optical system that established the f...

Page 53: ...lled bar length Bar Width The lateral dimension of a bar bar thickness Bar Width Ratio The ratio of the widest bar or space to the narrowest Bar Reflectance Rb The smallest reflectance value in a bar...

Page 54: ...parameter grade can be A B C D or F The Decodability grade indicates the amount of error in the width of the most deviant element in the symbol The less deviation the higher the grade Decodability is...

Page 55: ...ect in the symbol and symbol contrast The smaller the defect the better the grade Aperture size can affect grade for example using a small aperture to analyze a very wide element will permit detection...

Page 56: ...ed by calculating the edge contrast of every element in a symbol and then comparing the lowest value to a fixed threshold in the specification 15 If the value is equal to or greater than the threshold...

Page 57: ...of incident light The effect of gloss is to reflect more of the incident light in a specular manner and to scatter less This effect occurs at all an gles of incidence and should not be confused with t...

Page 58: ...Appendix K Operator s Guide RJS Minneapolis MN 002 7858 54 Inspection Band An area of the bar code symbol where measurements shall be taken spanning from 10 to 90 of the average bar height...

Page 59: ...source for illumination Magnification Factor The size of a printed bar code compared to a standard nominal size Maximum Element Reflectance Non uniformity ERN max The largest element reflectance non...

Page 60: ...space width and dividing the sum by 2 times Z Inter character gaps if applicable are not included N avg wide bar avg wide space 2 Z Nanometer nm A unit of measure used to define the wavelength of ligh...

Page 61: ...l pattern on a scan reflectance profile which looks like an upside down U or V Within a profile a peak represents a space One or more peaks could also be found within an element representing a reflect...

Page 62: ...lowest of the other parameter grades determines the overall symbol grade Reflectance A measure of the amount of light reflected from an illuminated surface Reflectance Minumum This parameter grade ca...

Page 63: ...Reflectance Rs The largest reflectance value in a space or quiet zone Specular Reflection Reflection of light from a surface at an angle equal and opposite to the angle of incidence Start and Stop Ch...

Page 64: ...lobal Threshold Transmission Mode The mode where light is transmitted through a film master symbol rather than reflected from a printed symbol Truncation Decreasing the length of the bars in a bar cod...

Page 65: ...row Ratio Ratio of narrow to wide elements X Dimension The intended width of the narrow elements dictated by the application and or symbology speci fication Zero Suppression Technique used to shorten...

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