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Rivet King FreeSet RK-777-1, Manual, Page: 1 / 31

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Rivet King FreeSet RK-777-1 Manual Download Page 1

INDUSTRIAL RIVET & FASTENER CO. 

RIVETING TOOL MANUAL 

MODEL # 

RK-777-1

MANUAL VERSION 

1.5 

Summary of Contents for FreeSet RK-777-1

Page 1: ...INDUSTRIAL RIVET FASTENER CO RIVETING TOOL MANUAL MODEL RK 777 1 MANUALVERSION 1 5 ...

Page 2: ...8V BRUSHLESS 1 9KG STRUCTURAL RIVETS NO DISPLAY RK 777 3Q 15KN 25MM OLED LI ION 18V BRUSHLESS 2 0KG STANDARD RIVETS PROGRAMMING RK 777 3S 18KN 25MM OLED LI ION 18V BRUSHLESS 2 0KG STRUCTURAL RIVETS PROGRAMMIING RK 777 3Q WIFI 15KN 25MM OLED LI ION 18V BRUSHLESS 2 0KG STANDARD RIVETS WIFI RK 777 3Q SCAN 15KN 25MM OLED LI ION 18V BRUSHLESS 2 0KG STANDARD RIVETS BARCODE SCAN RK 777 3Q SCANWIFI 15KN 2...

Page 3: ...When Using This Tool 3 2 6 Electrical Hazards 4 2 7 Basic Safety Measures 4 2 8 Electrical Safety 5 2 9 Personal Safety 5 2 11 Use and care of the power tool 6 2 12 Service 6 2 13 Lithium Ion Battery 7 2 14 Battery Chargers 8 2 15 Structural Modifications 8 2 16 Cleaning the tool and disposal 9 2 17 Risk of injury and tool damage 9 3 CONTENTS OPTIONS 10 3 1 Standard Components 10 3 2 Optional Nose...

Page 4: ...he Nose Piece 18 6 LED STATUS LIGHT 19 7 QUICKDRAW FUNCTION 20 7 1 Enabling QuickDraw 20 8 DRAWINGS 21 8 1 Main Components 21 8 2 Drive Shaft Assembly PRIV B1 22 8 3 Limit Switch Circuit Board PRIV B3 22 8 4 Drive Unit Assembly PRIV B2 23 8 5 Motor Assembly Main Circuit Board PRIV B4 24 8 6 Mandrel Container Assembly PRIV B5 24 8 7 Mandrel Container Holder PRIV B6 25 8 8 Tool Holder PRIV B8 25 8 9...

Page 5: ...r business disruption due to failure to adhere to the instructions contained in this document Should you Nonetheless encounter problems please contact us and we will do our utmost to assist you 1 1 Intended Use This tool may only be used for setting blind rivets as described in this document NOTE Intended use also includes Compliance to all information in this document Compliance with inspection a...

Page 6: ...nsport storage assembly placement into service operation and maintenance of the tool Unauthorized modifications to the tool Improperly performed repair work Catastrophic events beyond human control and acts of god 1 4 Copyright This document is intended only for the owner and personnel authorized to operate the tool It contains the relevant rules and information which may not be Duplicated Distrib...

Page 7: ...hould be aware of the basic work safety and accident prevention rules prior to commencing work 2 4 Personnel Training Personnel must be trained and briefed before operating this tool Personnel responsibilities for installation placement into service operation maintenance and repair must be clearly defined Personnel in training may operate the tool only under the supervision of an experienced perso...

Page 8: ...to tools powered from a wall outlet with power cord and battery powered tools without a power cord 1 Keep your working area clean and well lighted A cluttered or poorly illuminated working area may result in accidents 2 Do not operate the tool in areas which explosions can occur Where flammable liquids gases or dusts are located Power tools produce sparks that can ignite dust or vapors 3 Pay atten...

Page 9: ...ear personal protective gear and safety goggles Wearing personal protective gear appropriate to the type of tool and the work being performed such as a dust mask non slip safety shoes a safety helmet and ear protection minimizes the risk of injury 3 Avoid accidentally starting the tool Make sure that the tool is switched off before connecting it to the battery picking it up or carrying it Carrying...

Page 10: ...jam less frequently and are easier to operate 7 Follow these instructions when using the tool and accessories Take into account the working conditions and the work to be performed Using power tools for unintended purposes may be hazardous 8 Use the correct tool Do not use tools with insufficient power to perform the task Do not use tools for purposes and work for which they are not intended 9 Chec...

Page 11: ...ing device for an extended period of time In both cases the residual current flow may completely discharge and ruin the battery f If possible recharge the lithium ion battery immediately after use and do not store when empty If the battery is stored separately from the tool and the charger it will retain its charging capacity for a longer time Maximum loss 5 per year g Always transport the battery...

Page 12: ...tery for years to come approx 700 1000 charging cycles Avoid completely discharging or overcharging the lithium ion batteries under all circumstances Doing so will prematurely will ruin them 2 14 Battery Chargers a Do not charge the battery at temperatures UNDER 50 F 10 C or OVER 100 F 40 C b The battery charger must not be connected to a step up transformer generator or DC outlet c Make sure that...

Page 13: ...ea wear a safety harness be mindful of falling rivets and avoid dropping the tool Failure to do so could result in injury and substantial damage 4 Remove the battery before cleaning or performing general maintenance on the tool 5 Keep your face away from the exhaust vents 6 Avoid skin contact with substances such as lubricants and grease These substances are flammable on the skin If you should com...

Page 14: ...is 2 7 3 2mm POS NOSE PIECES RK777 NP 18 Nose Piece for 1 8 max mandrel diameter RK777 NP 20 Nose Piece for 2 0 max mandrel diameter RK777 NP 24 Nose Piece for 2 4 max mandrel diameter 1 8 Standard Rivets RK777 NP 27 Nose Piece for 2 7 max mandrel diameter 5 32 Standard Rivets RK777 NP 29 Nose Piece for 2 9 max mandrel diameter RK777 NP 32 Nose Piece for 3 2 max mandrel diameter 3 16 Standard Rive...

Page 15: ...11 3 3 Freeset Anatomy POS Description 1 Nose Piece 2 Serial Number 3 Mandrel Collector 4 Model Number 5 Status LED 6 Trigger 7 Worklight 8 Battery ...

Page 16: ...G RK 777 3S 18KN 25MM OLED LI ION 18V BRUSHLESS 2 0KG STRUCTURAL RIVETS PROGRAMMIING RK 777 3Q WIFI 15KN 25MM OLED LI ION 18V BRUSHLESS 2 0KG STANDARD RIVETS WIFI RK 777 3Q SCAN 15KN 25MM OLED LI ION 18V BRUSHLESS 2 0KG STANDARD RIVETS BARCODE SCAN RK 777 3Q SCANWIFI 15KN 25MM OLED LI ION 18V BRUSHLESS 2 0KG STANDARD RIVETS WIFI BARCODE SCAN RK 777 3S WIFI 18KN 25MM OLED LI ION 18V BRUSHLESS 2 0KG...

Page 17: ...nd there are no obvious defects The battery is correct for the riveting tool and shows no damage The nosepiece fi ts the rivets to be used If the rivet does not fi t into the nosepiece or is too loose another nosepiece must be used The mandrel container is attached Note Only batteries approved by Industrial Rivet and Fastener Co Inc for use in FreeSet tools may be used Using incorrect batteries ca...

Page 18: ...er use force when attaching the battery If the battery does not slide into place it is not correctly aligned In this case remove the battery and guide it once again into the grooves To remove the battery press down the clip 2 on the front of the battery The battery can now easily be removed by sliding it forward out of the holder After the battery has been inserted a green light will appear in the...

Page 19: ...tied when full The container can be opened and closed through turn left or right Turn the collection container by hand to the left or right to remove it After emptying the container it can be mounted in the same way it was opened Note The mandrel container must be emptied regularly otherwise mandrels will become jammed in the tool which can cause costly damage ...

Page 20: ...sure during the rivet setting operation in order to ensure an optimal result a If the tool has been configured with a pressure switch be sure to provide enough force to enable the pressure switch 2 Press the start button to begin the rivet setting operation The jaws close and grip the mandrel The rivet is compressed until the mandrel detaches at the break point 3 The jaws then open the detached ma...

Page 21: ...ed Service Centers or customers in house service centers All trained personnel will receive a certificate as evidence of this training 2 Only original genuine RivetKing Freeset parts are to be used in repairs 3 Document all maintenance work with Serial Number Date Rivet count Type of work performed 4 Follow a preventive maintenance program 5 2 Preventive Maintenance The following maintenance and c...

Page 22: ...all components Replace as necessary and re install in the reverse order 5 5 Removing The Nose Piece Remove the nose piece from the nose case with a 12mm wrench Clean and replace as necessary or select another nose piece from the list offered in 3 2 Re install the nose piece in the reverse order Warning The guide tube in the blind riveter has a diameter of 5mm Some fasteners may need a larger diame...

Page 23: ...19 6 LED STATUS LIGHT The LED Status light is located below the mandrel container The following signals can be output during operation ...

Page 24: ...e when the rivet has broken even before the stroke capacity is reached The tool will return to home position when it has recognized the rivet has broken This feature can be enabled or disabled 7 1 Enabling QuickDraw Unplug the battery Hold the trigger and do not release Plug the battery while holding the trigger Wait for red green flashing of the LED Release the trigger Press the trigger once to c...

Page 25: ...21 8 DRAWINGS 8 1 Main Components ...

Page 26: ...22 8 2 Drive Shaft Assembly PRIV B1 8 3 Limit Switch Circuit Board PRIV B3 ...

Page 27: ...23 8 4 Drive Unit Assembly PRIV B2 ...

Page 28: ...24 8 5 Motor Assembly Main Circuit Board PRIV B4 8 6 Mandrel Container Assembly PRIV B5 ...

Page 29: ...25 8 7 Mandrel Container Holder PRIV B6 8 8 Tool Holder PRIV B8 ...

Page 30: ...26 8 9 Nose Assembly Parts ...

Page 31: ...istributor you have purchased the tool from as list price discounts are not offered when purchased from RivetKing directly Please have the following ready when preparing to order spare parts Model Serial Part Number or Pos Number of the part being order For assistance in identifying a specific part please contact 1 800 289 7483 ext 4 ...

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