background image

 

 

TOP PLATE

 

TOP PLATE

 

TOP PLATE

 

ASSEMBLE BACK PANEL

 

SELECT:

 

 

4 x 1.890 m Wall Sheets

 

1 x 2.020 m Top Plate (Red)

 

1 x 2.020 m Bottom Plate (Green)

 

48 x 30mm Galv Clouts

 

6 x Rivets

 

9

 

IMPORTANT—IF YOU CHOOSE TO RAISE YOUR TIMBER 

BASE PLATE –READ THE FOLLOWING;

 

 

For sheds with Raised Base Plate option only (see page 6), deduct 

30mm from measurement shown between Top and Bottom Plates on 
all wall panels, so cladding protrudes 20mm below bottom plate

.

 

1858mm

 

BOTTOM PLATE

 

1858mm

 

15mm

 

15mm

 

BOTTOM PLATE

 

BOTTOM PLATE

 

15mm

 

15mm

 

1858mm

 

1858mm

 

TOP PLATE

 

STEP 1:

 

 

• 

Lay out 1 x Top Plate and 1 x Bottom Plate on a 
flat surface (corner cutouts to face as shown). 

 

STEP 2:

 

 

• 

Place 4 x 1.890 m wall sheets on top of timber 
Plates with bottom of sheets flush with each other. 

 

 

• 

Rivet the sheets together on overlaps as shown

.

 

STEP 3:

 

 

• 

Nail the wall sheets to the Top Plate at each end making sure 
that the top of the sheets are flush with the top of the Top 
Plate and that the sides of the wall sheets overhang the Top 
Plate by 

15mm

 as shown.

 

 

• 

Check that the Top Plate is straight then nail wall sheets to 
the Top Plate, using two clouts per pan. 

 

STEP 4:

 

 

• 

Nail the wall sheets to the Bottom Plate at each end, 

 

     ensuring that each side of the wall sheets overhangs the                           

Bottom Plate by 

15mm

 and that the distance between 

 

     the Top and Bottom Plates is correct. (As shown)

 

 

• 

Check that the Bottom Plate is straight then nail  

 

     wall sheets to the Bottom Plate, using two clouts per pan

.

 

Standard Shed —

 

Bottom Plate will protrude below wall 

sheet by approximately 10mm. 

 

 

Raised base plate shed —

 

Wall sheet will protrude below 

the Bottom Plate by 20mm

.

 

Summary of Contents for SmartStore SM2015

Page 1: ...ASSEMBLY INSTRUCTIONS SM2015 BASE SIZE 2 020m x 1 520m ...

Page 2: ...CHECK OUT OUR ASSEMBLY VIDEO ...

Page 3: ...ocess needs to be adhered to to qualify for the steel warranty of your Duratuf Smart Store shed Wash all surfaces annually using a hose and soft nylon brush Within 2 km of coast wash every 3 months as above After a storm wash the cladding and the gutters as soon as possible to remove any highly corrosive salt deposits Volcanic Ash Fallout wash as soon as possible removing fall out from roof and gu...

Page 4: ...ll 1 980m 2 Back Wall 1 890m 4 Side Wall Angle 1 965m 2 Side Wall Angle 1 935m 2 Side Wall Angle 1 905m 2 Roof 1 720m 4 Door Sheet Narrow 1 940m 2 Door Sides 1 940m 2 Door Jamb 1 980m 2 Door Brace 1 200m 2 Barge 1 720m 2 Door Top Bottom 0 945m 2 Hardware Pack 1 Touchup Paint Brush 1 Checked Date ...

Page 5: ...PACK 2 TIMBER PACK DESCRIPTION QTY DIAGRAM Front Back Bottom Plates H4 Green 2 020 m 2 Front Back Top Plate H1 Red 2 020 m 2 Side Wall Bottom Plates H4 Green 1 520 m 2 Side Wall Top Plates H1 Red 1 522m 2 Spouting 2 055m 1 ...

Page 6: ...TION 2 ASSEMBLE DOOR QUICK OVERVIEW Top Plate Back Side Wall Sheets Barge Flashing Spouting Roof Sheets Top Plate Side Top Plate Front Bottom Plate Front Bottom Plate Side Back Wall Sheets Front Wall Sheets Door Jambs Door Sheets Door Side Flashing Padbolt Support Door Brace Door Top Bottom Flashing 3 ASSEMBLE SIDE PANELS ...

Page 7: ...ing through from underneath During construction you may raise the bottom timber plate to allow the wall cladding to protrude 20mm below the bottom plate This will stop water flowing between the bottom plate and the concrete floor See note on page 8 80mm 100mm 7 5mm 20mm Concrete Floor Base Plate Wall Cladding 6 RAISED BASE PLATE OPTION For sheds placed on a raised concrete floor No doubt by now yo...

Page 8: ...ssemble door as shown ensuring narrow face of flashing is on the front as per fig 1 STEP 4 On the back of the door place door braces in posi tion as shown in fig 4 Ensure that the top and bottom ends of the braces are under the door flashings as shown in fig 5 and opposite ends of the braces overlap in the middle Rivet door brace flashings onto back of door as shown Where possible rivet from front...

Page 9: ...s with bottom of sheets flush with each other Rivet sheets together on overlaps as shown STEP 3 Nail wall sheets to the Top Plate at each end making sure that the top of the sheets are flush with the top of the Top Plate and the sides of the wall sheet overhang the Top Plate by approx 15mm as shown Check that the Top Plate is straight then nail the wall sheet to the Top Plate two clouts per pan se...

Page 10: ...tes with bottom of sheets flush with each other Rivet the sheets together on overlaps as shown STEP 3 Nail the wall sheets to the Top Plate at each end making sure that the top of the sheets are flush with the top of the Top Plate and that the sides of the wall sheets overhang the Top Plate by 15mm as shown Check that the Top Plate is straight then nail wall sheets to the Top Plate using two clout...

Page 11: ...IMPORTANT IF YOU CHOOSE TO RAISE YOUR TIMBER BASE PLATE READ THE FOLLOWING For sheds with Raised Base Plate option only see page 6 deduct 30mm from measurement shown between Top and Bottom Plates on all wall panels so cladding protrudes 20mm below bottom plate 15mm 15mm 15mm 15mm TOP PLATE DOOR JAMB NAIL x3 x3 x3 530mm 960mm TOP PLATE DOOR OPENING Plan View STEP 2 Using 2 x 30mm clouts nail the Do...

Page 12: ...n Using 2 x 40mm screws screw Top Plates together in the corner Using 2 x 40mm screws 2 per join screw the Bottom Plates together in the corner STEP 2 Repeat Step 1 with the second Side Panel ensuring that the Side Panel overlaps the Back Wall Panel STEP 3 Stand up the Front Wall Panel Ensure that the Front Wall Sheets overlap the Side Wall Sheets Using 8 x 40mm screws 2 per join screw the Top and...

Page 13: ...2 x rivets per join STEP 2 Position the Roof Sheets with front overhang of 130mm at each end fig 1 Using 4 x 50mm Clouts predrill and nail the Roof Sheets to the Top Plates through the ribs at each corner ensuring ribs on the Roof Sheets line up with ribs on the Wall Sheets fig 2 STEP 3 Ensure the Front and Back Top Plates are straight Screw the roof sheets to the front back Top Plates using 1 x R...

Page 14: ...REMOVE ALL DRILL FILINGS FROM ROOF WALLS AND CHANNELS THOROUGHLY FAILURE TO DO THIS WILL RESULT IN CORROSION AND COULD THEREFORE VOID THE WARRANTY FIT PADBOLT Rivet Padbolt to door and keeper onto Door Jamb as shown 13 YOUR DURATUF SMART STORE SHED IS NOW COMPLETE RELAX FITTING A SMART STORE FLOOR KIT OPTIONAL Position the Floor Joists centrally between the side Base Plates and skew nail each end ...

Page 15: ......

Page 16: ... any consequential loss or damage labour or transport charges This warranty is conditional on Construction installation and maintenance being carried out as specified in the Assembly Instruction Manual The shed being installed in modest inland corrosion zones or areas where the steel corrosion rate is less than 200g m2 as published by Branz Warranty certificate being returned to manufacturer withi...

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