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11

 

KS3 DOOR

 

Step 3:

 

Remove  the  Door.  Pre

-

drill  and  screw  another  2  screws 

between  the  centre  screw  and  the  rivets  at  each  end  (5 
screws  per  track).  Screw  track  using  45mm  door  track 
screws.

 

Step 2:

 

Hang the door in the Door Track. At the right hand end of 
Door Track, adjust up or down so that the Door hangs par-
allel  with  shed.  Fit  one  rivet  at  right  hand  end  to  hold  in 
place. Repeat with left hand end of track.

 

Note: Only use rivets at each end of track. 

 

Step 1:

 

Position the Door Track (107) on the front wall with the top 
of  the  track  7mm  below  the  top  of  the  timber  frame.  The 
left

-

hand  end  of  the  door  track  should  be  20mm  in  from 

 

left side of the left

-

hand door jamb flashing. 

 

 

Pre

-

drill a hole in the centre of the track and screw in place 

using one 45mm door track screw. Remove ALL drill filings

 

Note: Ensure Door Track screws are screwed in horizontal  and 

screwed  hard  into  flashing.  Protruding  screw  heads 
can cause door rollers to bind on the screw heads.

 

KS3 DOOR

 

Step 5:

 

Bottom Door Guide: Slide the Door to open position. Place  the 
Door Guide (108) over the Guide Brackets on the door and align 
the  end  of  the  Door  Guide  20mm  in  from  left  side  of  the  left

-

hand door jamb flashing. 

 

Step 6:

 

Lift the door guide up approximately 3mm so that the Door will 
Slide freely. Pre

-

drill a hole through the door guide and the end 

rib of the cladding and screw in place using a 45mm screw. 

 

Step7:

 

Slide the door to the centre, ensuring that it slides freely. Pre

-

drill and insert a screw in the other end of the Door Guide. 
Check that the Door is not binding in the middle then pre

-

drill 

and fix with 3 more screws, one in the centre of the guide and 
the other 2 evenly spaced between (5 screws per guide)  into 
the door step flashing and rib.

 

Note:

 

For sheds with Raised Base Plate option the Door Step Flash-
ing will protrude down past the Bottom Plate.

 

Attach Door Guide with rivets.

 

DOOR

 

GUIDE   

 

DOOR       

 

CLADDING

 

BOT-

PLATE

 

GUIDE BRACKET

 

7mm

 

Step 4:

 

Clean out ALL drill filings. Also make sure the Wheels 
are cleaned of drill filings. Re

-

hang Door. 

 

 

Door  Stops:  Predrill  a  hole    at  the  end  of  the    right

-

hand 

end of track, into rib of cladding.

 

 

Predrill hole in left

-

hand end of track, 45mm from outside of 

door jamb. 

(60mm for Security door option.)

 

 

Screw door stops in  using 1 x Roofing screw per stop.

 

Summary of Contents for Duratuf KIWI KS3

Page 1: ...Quality Built In ASSEMBLY INSTRUCTIONS KS3 BASE SIZE 3380mm x 876mm ...

Page 2: ...nstructions Keith s practical tips and tricks will make your assembly experience that much simpler giving you visual guidance through sections that seem tricky on paper and help you achieve a flawless end result To view the video visit www duratuf co nz kiwi assembly Note Assembly video features a MK2 But can be used for reference for any other Kiwi model ...

Page 3: ... checklist If you are making your own floor refer to Raised Base Plate section now Do not attempt to build your shed in high winds Beware of sharp edges Protect your eyes and ears Use electric tools with care Use a Safety Trip Switch It is easier and quicker if this shed is erected by two people Your shed must be level Achieve this by either levelling the ground or by using blocks If you shed is t...

Page 4: ...x 0 603m 0 588 x 0 150m 1 Fixed Window Frame Glaze Beads Glass Louvre Window Frame Glass Window Hardware Pack 1 016m Clear Roof Panel Security Single Door Hardware Pack Alarm MA20 Shed light Bolt Down Kit Peg Down Kit Roof Sheets 1 016m Roof Sheet 100 6 50mm 75mm Flooring Nails Flooring Nails Duratuf Riveter 1 KIWI KS3 PARTS LIST ...

Page 5: ...KS3 TIMBER FRAME 5 45 45 786 876 45 45 45 END WALL 883 1900 1945 1 810 YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW YELLOW 45 45 785 3380 90 45 45 FRONT WALL 883 45 795 45 1622 ...

Page 6: ...e over so that the Ridge Beam and Base Plate Green are on the top Select two studs Yellow one 785m Nog and one 1 622m Nog Nail in studs using Nogs to get correct position ensuring the 0 785 Nog is to the right of the door see diagram 4 Nail in Studs using the 785m nogs to get the correct position top and bottom Position nogs 883m down from the bottom of the Top Plate and nail in place Step 5 Caref...

Page 7: ...eel Use either crayon or ink to mark steel TERMS EXPLANATION To Tack To Tack on a wall sheet means to use minimum nails hammered partly in to hold Wall Sheets in position Should a Wall Sheet need to be re positioned the nails can easily be prized out If a window is required identify Wall Sheet s with window hole pre cut Lean up Wall Sheets where window s are to be located 7 fig 1 CLADDING DETAIL B...

Page 8: ...he Rib two per Pan into the Top Plates and Bottom Plates Nail Wall Sheets to mid wall Nogs one per pan Nail each corner Wall Sheet to Studs using two 30mm Clouts evenly spaced Step 3 End Walls Position wall sheet with the LIP flush with the side of the stud and the top of the Wall Sheet is flush with the top of the Top Plate tack in place If fitting a window nail in Window Studs and Nog now Refer ...

Page 9: ...1 Lay out the two window studs 883mm and Nog 634mm on a flat surface Position Nog and nail in place using 2x 75mm nails at each end Step 6 From the inside of the shed slide Louvre Glass into Louvre Units attached to the Window Frame Bend up tabs to keep Glass in position 570mm Step 6 From the outside of the shed place glass in Window Frame Attach a Glazing Bead G100 with three rivets to each side ...

Page 10: ...or Jambs Position the Door step Flashing in between the Door Jambs at bottom of doorway nail through top of flashing using three 30mm Clouts Repeat with the Overdoor Flashing 105 Step 4 Fit the two short front Corner Flashings over corner Ribs and rivet in place using six rivets per flashing Fit the two longer back Corner Flashings over cor ner Ribs and rivet in place using six rivets ensuring the...

Page 11: ... Door Guide 108 over the Guide Brackets on the door and align the end of the Door Guide 20mm in from left side of the left hand door jamb flashing Step 6 Lift the door guide up approximately 3mm so that the Door will Slide freely Pre drill a hole through the door guide and the end rib of the cladding and screw in place using a 45mm screw Step7 Slide the door to the centre ensuring that it slides f...

Page 12: ...ilding on unlevel ground it may be necessary to temporarily brace the shed with pieces of timber from the packaging Step 3 Position Roof Sheets They should overhang the back top plate by 20mm Ensure timber plates are straight then screw roof to Top plates using one 50mm Roofing Screw on each Rib at the front Repeat along the back wall using 50mm clouts instead of Roofing Screws to allow Ridge Cap ...

Page 13: ...he top of the barge into the roof sheet Step 3 Position Spouting at the front of the shed ensuring it sits on top of the Barges and is flush at the ends Rivet it to the Roof sheets every second Rib and two Rivets through each Barge Step 1 Fit Ridge Cap Flashing as shown When posi tioned correctly rivet through rivet Ridge Cap Flashing to Roof Sheets and back Wall Sheets one rivet every second rib ...

Page 14: ...y a Floor Board on top of Bottom Plates and Joist and push up against end wall Mark out where Studs are Cut checkouts with Electric Jigsaw so Floor Board will fit around Studs Step 3 Re position Floor Board Lay out remain ing Floor Boards checking around Studs as you go The last Floor Board may have to be cut to size Step 4 Nail in each Floor Board two 50mm nails in each end and two into Joist Mea...

Page 15: ... Note See below for security option 15 SECURITY DOOR Optional Step 2 Once door is hung position the Locking Stays so they slide into the Locking Brackets easily Screw Locking Stays to Door Jamb Step 1 Attach T locking handle with two 8x10mm screws Slide hook onto square shaft and secure with a lock washer Hook Lock Washer ...

Page 16: ...Although it is not essential fitting Damp Proof Course in between the Base Plate and the Floor will give add ed protection against moisture CLEAN UP Remove all swarf drill filings with a soft brush or rag Hose down roof and walls thoroughly For Coloursteel sheds use touch up paint provided on all nail heads rivets and exposed cuts Step 3 On the left hand Door Jamb position latch as shown at correc...

Page 17: ...ve to hear about your Duratuf experience and why you chose us Further to that we would also love to see a picture or a short video of your shed installed and doing its job so that we can share this with others for their inspiration Thank you in advance and we look forward to receiving your feedback To complete the survey please visit www duratuf co nz customer survey Complete the survey for your c...

Page 18: ...r damage sustained during or after installation NOTE Clean swarf off shed IMMEDIATELY after assembly Do NOT mark cladding with pencil Do NOT allow manures chemicals or other corrosive materials to have direct contact with cladding Chemical damage will result if these instructions are not carried out Force majeure or other causes beyond the control of Riverlea Group Ltd 2 This warranty does not cov...

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