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Contents 

 

We reserve the right to make technical modifications. 

Rittal  S22 insulation  stripping machine 

EN 

Contents 

1

 

About this documentation....................................................... 3

 

2

 

General safety instructions ...................................................... 4

 

2.1

 

Intended use......................................................................................................... 4

 

2.2

 

The following is not permitted ............................................................................ 4

 

2.3

 

Machine dangers .................................................................................................. 4

 

2.4

 

Operational hazards............................................................................................. 4

 

2.5

 

Hazard sources ..................................................................................................... 4

 

2.6

 

Safety equipment ................................................................................................. 5

 

2.7

 

Warning signs at and on the machine or components...................................... 5

 

2.8

 

Residual risks ........................................................................................................ 5

 

2.9

 

Safety measures at the installation site ............................................................. 5

 

2.10

 

Notes for the operating company....................................................................... 5

 

2.11

 

Noise ..................................................................................................................... 6

 

3

 

Device description................................................................... 7

 

3.1

 

Overview ............................................................................................................... 7

 

3.2

 

Technical data....................................................................................................... 7

 

4

 

Operating instructions............................................................. 8

 

4.1

 

Setting up the machine........................................................................................ 8

 

4.2

 

Switch on the machine ........................................................................................ 8

 

4.3

 

Setting the length unit (mm or inch) .................................................................. 8

 

4.4

 

Setting the cross-section ..................................................................................... 9

 

4.5

 

Setting the stripping length ...............................................................................10

 

4.6

 

Setting the draw-off length ...............................................................................11

 

4.7

 

Wire entry ...........................................................................................................11

 

4.8

 

Menu ...................................................................................................................12

 

4.8.1

 

"Display" menu: Automatic work menu ................................................................. 12

 

4.8.2

 

"Manual" menu (manual control for removing the stripped insulation scrap).......... 12

 

4.8.3

 

"Counter" menu .................................................................................................... 13

 

5

 

Maintenance .........................................................................13

 

5.1

 

Emptying the stripped insulation scrap container...........................................13

 

5.2

 

Interior ................................................................................................................13

 

5.3

 

Replacing the insulation stripping blade ..........................................................14

 

6

 

Troubleshooting.....................................................................14

 

6.1

 

Machine does not start......................................................................................14

 

6.2

 

No start for inserted wire ..................................................................................15

 

6.3

 

Larger number of rejects ...................................................................................15

 

6.4

 

Error messages ...................................................................................................15

 

7

 

Electrical connection diagram.................................................16

 

8

 

Spare parts ............................................................................16

 

9

 

Disposal .................................................................................17

 

 

 

Summary of Contents for AS 4050.451

Page 1: ...AS 4050 451 Stripping machine S22 Operating instructions ...

Page 2: ...cal data 7 4 Operating instructions 8 4 1 Settingup the machine 8 4 2 Switch on the machine 8 4 3 Settingthe length unit mm or inch 8 4 4 Settingthe cross section 9 4 5 Settingthe stripping length 10 4 6 Settingthe draw off length 11 4 7 Wire entry 11 4 8 Menu 12 4 8 1 Display menu Automatic work menu 12 4 8 2 Manual menu manual control for removing the stripped insulation scrap 12 4 8 3 Counter m...

Page 3: ...onto the notices specified Attention Propertydamage Noticeswith the signal word attention warnyou aboutdangerswhichcould resultin damage to property Situation related warningsmay contain the followingwarningsymbols Symbol Meaning Warning dangerous electrical voltage Warning injury to hands due to sharp blades Work may only be performed by a qualified electrician Only perform work with personal pro...

Page 4: ... observed and adhered to An im proper useof the productisnotknown to the manufacturer The manufacturer is notliable for any damage resultingfrominappropriateor unintendeduse 2 2 The following is not permitted Removingnotification or warningsigns Openingthe machineduringoperation Usingthe machine with obviousdefectsor damage The insertion of objectsthatare notconductors 2 3 Machine dangers A risk e...

Page 5: ...lowinsulatingsheathonly in Germany isused for these protective measures 2 8 Residualrisks Even when all safety and warningnotesareobserved residual risksremain forthe machine operation The machine isstate of the artand builtaccordingto recognisedsafety regula tions Nevertheless hazardsforusersor third partiescan resultwhen operating the machine The machine may be usedonly forthe intended purpose T...

Page 6: ...ght to make technical modifications Rittal S22 insulation stripping machine EN 2 11 Noise The A evaluated equivalentcontinuoussound pressurelevel of the insulationstrip pingmachine is 70 dB A Consequently earmuffsarenotrequiredfor operatingthe machine ...

Page 7: ...tripping length setting button 5 Insertion funnel 6 Stripped insulation scrap container 7 Supplementary funnel 8 Mains filter 9 Cross section setting button 3 2 Technical data AS Stripping machine S22 Feeding length 22 mm stripping length Cross section 0 05 6 0 mm 30 10 AWG Max outer diameter 5 1 mm Stripping length 3 20 mm Pull off length 3 20 mm Drive Electric motor Voltage 100 240 V Frequency 5...

Page 8: ...ve mean sea level Humidity 50 at 40 C without dewing 90 at 20 C without dewing Contamination level 2 Pressure safety equipment 85 110 4 Operating instructions 4 1 Setting up the machine Read the operatinginstructionscarefully beforecommissioningthe machine Deploy the machine onlyin adry environment Attention The electrical datashown on the ratingplate mustmatch thatof the powergrid Otherwise damag...

Page 9: ...ations 9 EN 4 4 Setting the cross section Turn the settingbutton for the cross sectionuntil the display showsthe desired cross section Fig 2 Setting button Dependingon the wireproperties asmall readjustmentmay be needed Note Insertthe supplementary funnel in the feed funnel for wirecross sectionsfrom0 05 0 34mm ...

Page 10: ...stripping machine EN 4 5 Setting the stripping length Release the brake fig 3 item1 of the settingbuttonby turningitcounter clockwise Fig 3 Brake at the setting button Setthe strippinglength fig 4 item2 viathe settingbutton lengthin mm guide value Fig 4 Stripping length in thedisplay Apply the brake 1 2 ...

Page 11: ...ig 5 item1 of the settingbuttonby turningitcounter clockwise Fig 5 Brake at the setting button Setthe draw off length fig 6 item2 viathe settingbutton length in mm guide value Fig 6 Draw offlength in thedisplay Apply the brake 4 7 Wire entry Note The cable mustbe cutstraightand mustnothave any kinksor bends Insertingthe wire in the insertion funnel triggersthework cycle 2 1 ...

Page 12: ... conductor Pulled out conductor Crushed conductor Recessed conductor Tab 1 Wire entry 4 8 Menu 4 8 1 Display menu Automatic work menu Fig 7 Display menu Key 1 Stripping length 2 Pull off length 3 Menu 4 AWG 5 Cross section 4 8 2 Manual menu manual control forremovingthe strippedinsulation scrap Startmanual cycle To do this pressthe touchdisplaybriefly The display switchesautomatically to menu1 2 3...

Page 13: ...ping the menuisexitedautomaticallyand menu 1 selected 5 Maintenance Caution Risk of injury atthe blades Never touch theblades 5 1 Emptying thestripped insulation scrapcontainer Withdrawthe strippedinsulationscrapcontainer empty itand reinsertitto the limit stop 5 2 Interior Note The machine interiorshould be cleaned and oiled in six monthlyin tervalsor after 50 000 100 000activations Loosen the sc...

Page 14: ...r turn the insulationstrippingbladeor replaceitwith anewone Reinsert the blade fastenerand tightenthe fasteningscrews Fig 9 Interior view Key 1 Actuator lever with ball pressure screws 2 Fastening screw 3 Insulation stripping blade 4 Blade fastener Close the frontpanel To do this Push the actuator level to the left Place the frontpanel and by movingfromrightto left fasten itto the front frame of t...

Page 15: ...ripped insulation scrap containerisfull Empty the stripped insulationscrap container Cross section settingbutton adjusted Check the setting Insulation strippingbladedamaged or installed incorrectly Repair or replaceblade 6 4 Errormessages Flashingerrormessagesin the touch display To acknowledge pressthe touch displaybriefly Symbol Description Stop switch fault The Stop switch does not switch or re...

Page 16: ...achine EN 7 Electrical connection diagram 8 Spare parts Designation Model no AS Insulation stripping blade kit V blade titanium 4050464 Control printed circuit board Cross section Mains module Switched mode power supply Cross section Potentiometer Start Cycle end Reset push button Start Stop Motor Drawer Switch Display ...

Page 17: ...the right to make technical modifications 17 EN 9 Disposal Machine disposal ashouse refuseisnotpermitted The machine should be disposed of environmentally conformand properly The local waste disposal regulationsandthe legal requirementsfor disposal mustbe observed ...

Page 18: ...Notes Rittal S22 insulation stripping machine We reserve the right to make technical modifications 18 EN ...

Page 19: ...Notes Rittal S22 insulation stripping machine We reserve the right to make technical modifications 19 EN ...

Page 20: ...Notes 20 We reserve the right to make technical modifications Rittal S22 insulation stripping machine EN ...

Page 21: ... Control IT Infrastructure Software Services You can find the contact details of all Rittal companies throughout the world here www rittal com contact RITTAL GmbH Co KG Auf dem Stuetzelberg 35745 Herborn Germany Phone 49 2772 505 0 E mail info rittal de www rittal com ...

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